- DL manuals
- WarmlyYours
- Floor Heating Systems
- TempZone
- Installation Manual
WarmlyYours TempZone Installation Manual
Summary of TempZone
Page 1
11 free design service • 24/7 installation support • no nonsense™ warranty • (800) 875-5285 • www.Warmlyyours.Com installation manual for your tempzone™ electric radiant floor heating system (twin conductor).
Page 2: Understanding The System
1 how the system works you can feel the heat of a campfire even though you are not directly above it. Radiant energy transfer is caused by a warm surface (the campfire) giving up its heat to a cooler surface (your body). This radiant energy travels through space without heating the space itself. It ...
Page 3
System components from warmlyyours 1. The customized installation plan (or layout). 2. Heating roll(s) (15-watt/ sq. Ft.) if multiple rolls are connected to the same control device, they must be of the same voltage type and wired in parallel. 3. Control device (one of the following): • smartstat™ pr...
Page 4
The customized installation plan this is your key to a successful installation. Your plan has been custom designed for your individual project based on the dimensions you gave us. It will indicate the placement of each heating roll, the electrical service requirements, and the location of the contro...
Page 5
4 the heating element the heating element consists of two copper alloy resistance wires covered by flouropolymer insulation. A braided metal surrounds the primary flouropolymer insulation and serves as ground sheath. The heating element (a) attached with tape (c) in a serpentine pattern to a flexibl...
Page 6
5 the complimentary installation plan provided by the warmlyyours team is very important. It shows the recommended placement of your heating roll(s) for safety and optimal efficiency. The plan will also serve as the reference for any future inspections or floor work that needs to be performed. The h...
Page 7
Step turn cut and remove the amount of fiberglass mesh indicated in the circle and then make a u turn. The released heating element is then placed in a free form manner in the stepped gap. (see free form this section) this is the most popular way to do a step turn because it keeps the heating elemen...
Page 8: Testing
Do not supply the system with electric current all testing is done with a digital ohmmeter. Supplying the system with a 120 volt or 240 volt electric current before the installation is complete is not needed to test the system. Taking the ohm readings the electrical resistance of the heating roll(s)...
Page 9
Example of wiring a control to twin conductor 8 twin conductor turn off breaker 1. Using a wirenut, attach line (240v) or neutral (120v) from breaker box to top, red wire on the thermostat labeled: “l2(n)”. 2. Using a wirenut, attach line (240v & 120v) from breaker to bottom, black wire labeled: “l1...
Page 10: Installer’S Guide
Electrical planning the power supply to the floor heating system and the control device will be located at the same point in the room and indicated on your plan. If this location has changed, call warmlyyours to determine if this will require a new installation plan. The lead wire is 15’ long. You c...
Page 11
Materials and tools required: • warmlyyours tempzone heating rolls • thermostat with sensor probe wire (if applicable) • custom design layout (provided free with quote) • digital ohm meter (required for completion of warranty registration card) • circuit check (sold separately) • scissors • staple g...
Page 12
Dry-fit / cutting & turning 1. Verify that the cold lead wires at the end of each roll will reach the thermostat location. Run the cold lead wires no closer than 1” from the edge of the warming roll. Cold lead wires cannot cross over a warming cable or the sensor wire (if applicable). Please note th...
Page 13
Glue down laminate & engineered wood floors - installation guide 12 materials and tools required: • warmlyyours tempzone™ heating rolls • thermostat with sensor probe wire • custom design layout (provided free with quote) • digital ohm meter (required for completion of warranty registration card) • ...
Page 14
Step 1 step 2 step 3 step 4 install warmlyyours heating rolls 1. Install the floor heating system as recommended, adhering the mesh every 6-8 inches with hot glue (or staples if using cork insulation), carefully routing the power leads alongside the system back to the power supply. Never staple dire...
Page 15
14 once the mortar bed has set, dry fit the tempzone™ shower mat to verify its dimensions and ensure it fits the contours of the shower area. Conduct insulation & resistance tests. Record readings on the warranty card found inside the tempzone™ installation instructions. Attach the mat to the subflo...
Page 16
15 “beware of using a continuity checker!” our smaller heating rolls have a high ohm resistance and some continuity checkers do not send enough current to get completely through the wire and emit the noise or light that affirms proper continuity. If your instrument cannot function on a small heating...
Page 17: Important Information
Important general considerations important information the most important consideration is to maintain the integrity of the heating element; following these simple rules can easily do this: 1. Never cut the heating element. 2. Never cut the heating roll(s) to make it shorter. 3. Never fold or positi...
Page 18: Warranty Information
Warranty information please complete and return the warranty card (online or you may send/fax this form) thank you for purchasing your new warmlyyours tempzone™ floor warming system. To register your system, go online to www.Warmlyyours.Com/warranty, or simply complete, detach and mail the warranty ...
Page 19: Business Reply Mail
Business reply mail first-class mail permit no 77 long grove il warmlyyours inc 590 telser rd ste b lake zurich, il 60047 no postage necessary if mailed in the united states postage will be paid by addressee.