Warmup USDW-360-120 Installation Manual - Electrical Requirements

Manual is about: 120 volt usdw loose wire

Summary of USDW-360-120

  • Page 1

    Technical helplines us:1-888-927-6333 120 volt usdw loose wire installation manual the world’s best-selling electric floor heating brand™ important read this manual before attempting to install your heating system. Incorrect installation could damage the cable and will invalidate your warranty..

  • Page 2: Contents

    Contents before you start do’s and dont’s heating cable information making electrical provision for the heating system master/relay cheat sheet subfloor preparation and technical notes preparation of wood or concrete subfloor wiring configuration installing multiple heating systems installation step...

  • Page 3: Before You Start

    Note: please ensure you do not damage the wire. Be sure to test the system before you tile. See pg 16 for more details. Before you start included with each warmup heating system purchased should be the following: • primer • roller (to apply primer) • tape • installation manual • thermostat double ch...

  • Page 4: Do’S and Dont’S

    Do’s and dont’s do use a qualified installer. Do check the heating cable with ohm meter. Do carefully read this installation manual before commencing installation. Do ensure the floor surface is smooth, clean and dry before priming the floor with warmup ® primer. Do ensure good ventilation during ap...

  • Page 5: Do’S and Dont’S

    Do’s and dont’s don’t attempt to connect the heating cables to any power source prior to completion of installation. Don’t install the heating cable under any built-in items (i.E. Tubs, vanity units, bookshelves, walls or partitions), or under any zero-clearance, dedicated- location furniture or app...

  • Page 6: Heating Cable Information

    Heating cable information the heating cables consist of a fixed length of heating cable terminated at one end with 9’ of unheated lead. We recommend you do not alter the length of the unheated lead, however if necessary, the wire can be extended if a ul-approved wire and connector box suitable for t...

  • Page 7: Electrical Requirements

    Making electrical provision for the heating system for each warmup ® heating cable you install, you will have 1 unheated lead running from the floor to the thermostat’s electric connection. The joint connecting the unheated lead to the heating cable must be at least 2 inches from the wall and placed...

  • Page 8: Ansi/nfpa 70.

    Making electrical provision for the heating system 8 do make sure all electrical work is done by qualified persons in accordance with local building and electrical codes, the national electrical code (nec), especially article 424, part v of the nec, ansi/nfpa 70..

  • Page 9

    Making electrical provision for the heating system 9 dedicated 110 – 120v circuit as per nec ground (green/bare) live (black) (l1) live (black) (l1) (white) (l2) (white) (l2) note: wiring for l1 is usually black (live) and wiring for l2 is usually white (as used for neutral). Note: wiring for l1 is ...

  • Page 10: Master/relay Cheat Sheet

    Master/relay cheat sheet 10 revised 4.6.2007 james putland warmup, inc master/relay cheat sheet: disclaimer: this sheet does not preclude or eliminate the need to read either the “warmup undertile heater installation manual” or the installation instructions provided with the thermostats. This repres...

  • Page 11

    11 1 2 3 4 1 2 3 4 1 2 3 4 d n g e v i r d v 2 1 + d n g d n g e v i r d v 2 1 + d n g d n g e v i r d v 2 1 + d n g drive +12v gnd pr obe ct230-120ga/ th115-f-12vdc m ast er/r ela y w ir ing fr on t fr on t fr on t b ack b ack ) s ( r e t a e h r o o l f m o r f e v i l r e k a e r b t i u c r i c ...

  • Page 12: Subfloor Preparation

    Subfloor preparation - technical notes to fully utilize the long-term durability of ceramic tiling, whether heated or not, it is important that the design, construction and preparation of the subfloor is carried out correctly. It is essential that the sub-floor be sufficiently rigid to support the u...

  • Page 13

    Preparation of wood or concrete subfloor ceramic tile flexible tile adhesive flexible tile adhesive heating wire cement backer board timber floor boards installation onto wood floor timber floors the above is for use as a general guideline only. Installations and subfloor work must be as per tile co...

  • Page 14: Wiring Configurations

    Wiring configurations before installing the heaters, refer to the sizing guide on page 18 of this booklet to ensure you have the proper number and size of heaters for the area you wish to heat. The sizing guide will also give you the perimeter and heating wire spacing required for your particular ro...

  • Page 15

    Installing multiple undertile heating cables when installing two or more cables, begin by reading the sizing guide on page 18 of this booklet to ensure ou have the proper number and size of cables for the area you wish to heat. The sizing guide will also tell you the perimeter and heating cable spac...

  • Page 16: Installation Step 1

    Paint the subfloor with warmup ® primer*. Before applying the primer ensure that the floor surface is smooth, dry and free from dust or grease. If necessary, an appropriate smoothing compound should be applied and allowed to cure. If the cable is being fitted to a solid floor it is essential that th...

  • Page 17: Installation Step 2

    Mark the cable position on the floor. Calculate in square feet the size of the area to be heated. Then, using the sizing guide on the opposite page, refer to the heating cable spacing and perimeter distances to correctly fit your heating cable into the space available. Using a fiber tipped pen, mark...

  • Page 18: Sizing Guide

    Sizing guide 18 if your area is above 120 ft, please contact the warmup technical helpline on 888-927-6333 for assistance. Note: all spacing has been based on square areas for calculation purposes. Therefore, actual spacing will vary according to the shape of the area to be heated. Area (sq ft) heat...

  • Page 19: Installation Step 3

    Installation step 3 once the floor has been marked up, the heating cable can be laid out. Test the cable throughout installation. Gently pull the unheated lead from the box. Do not remove the spool from the box as this will cause the heating cable to twist. After 9 feet of cable has been removed, yo...

  • Page 20

    You may wish to alter the heating cable layout to fit your particular room. Where there are irregularities of room shape you can adjust the layout of the heating cable to provide warmth around the sinks, tubs, toilets, etc. (see layout diagram page 14). This is quite acceptable providing that: • the...

  • Page 21

    The end of the probe wire contains a capped sensor that should be centered between two heating cables at least 12” into the heated area. At no time should the probe wire cross the heating cable. Depending on the requirements of the tiler, it may be necessary to chisel out short channels in the subfl...

  • Page 22: Installation Step 4

    Installation step 4 if the cable does not pass either test, do not tile. Call the technical helpline on 888-927-6333 completely disconnect the cable prior to and during tiling. Important! Test the cable before tiling, ensure that the cable is working properly by using the method described on page 16...

  • Page 23: Tile and Grout

    Check the cable resistance with a digital multi-meter every half hour or so. If the cable goes open circuit (no reading on the multi-meter) do not continue - call the technical helpline on 888-warmfeet (927-6333). Tile and grout the thin set mortar and grout must include an additive for flexibility ...

  • Page 24: Warranty

    Warranty warmup 30-year warranty models: usdw cables and usdw-m mats sold by warmup, inc. The warmup 30-year warranty does not extend to thermostats, which are covered by a one-year guarantee from the date of original purchase. Governing law. Unless otherwise governed by applicable state law, this w...

  • Page 25

    Exclusions and terms and conditions exclusions warmup, inc. Shall in no event be liable for incidental or consequential damages, including but not limited to extra utility expenses or damages to property. This warranty is null and void if 1. The floor covering over the cable(s) is damaged, lifted, r...

  • Page 26: Warmup Inc.

    Complete and submit the warranty form online at www.Warmup.Com! Warmup inc. 52 federal road unit 1f danbury, ct 06810 helpline / assistance: 1-888-927-6333 fax: 1-888-927-4721 www.Warmup.Com us@warmup.Com.