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WARRIOR DG6700 Owner's Manual

Manual is about: DIESEL GENERATOR

Summary of DG6700

  • Page 1

    Dg6700 diesel generator owners manual before operating this equipment please read these instructions carefully.

  • Page 3

    3 preface thank-you for purchasing this tĂƌƌŝŽƌ generator. This operation manual contains information on how to operate and service your generator correctly. Please read this manual thoroughly before using your tĂƌƌŝŽƌ generator to ensure the proper operation. By following these instructions careful...

  • Page 4

    4 1. To prevent fire never add fuel to the fuel tank whilst the engine is running. Wipe away any spilt fuel or oil with a clean cloth before operating. Keep explosives and any other flammable products away from the machine at all times. -to prevent fire and to provide adequate ventilation, keep the ...

  • Page 5

    5 - most electric motors require up to 3 times the rated wattage to start - do not exceed the specified current limit of any socket. - do not connect the generator to a household circuit of a house or building unless it is through a mains/generator changeover switch.

  • Page 6

    6 contents 1. Main technical specifications and data............................................................. 6 2. Configuration...................................................................................................... 6 3. Preparation for starting ......................................

  • Page 7

    7 1. Main technical specifications and data model d 'ϲϳϬϬϬ generator rated frequency (hz) 50 max. Power (kw/kva) 5/6. ϯ voltage (ac) (v) 1 džϭϭϬǀϭϲĂŵƉΘϭdžϭϭϬǀϯϮĂŵƉͬϮϰϬǀϯϮĂŵƉ wŚĂƐĞ ^ŝŶŐůĞ engine speed (r/min) 3 ϲ 00 ŝƐƉůĂĐĞŵĞŶƚ ϰϭϴ ^ƚĂƌƚ^LJƐƚĞŵ ůĞĐƚƌŝĐ dc output 12v run time хϭϮ hour ΛϭͬϰůŽĂĚ eŽŝƐĞ>ĞǀĞů...

  • Page 8

    8 3. Preperation for starting 3.1 selection and handling of the fuel selection of fuel only use standard specification diesel, this can be red or white keep dust and water out of the fuel when filling the fuel tank from drums, make sure that no dust or water is mixed in with the fuel. This can cause...

  • Page 9

    9 helps prevents damage such as bearing seizures etc. However, this should not be relied upon and the engine oil level should be checked and topped up if required, daily. To ensure the generator maintains a top quality performance and the life of the generator is as long as possible, it is important...

  • Page 10

    10 3.4 checking the generator before start up. 1. Turn off the main breaker switch and remove all loads. Be sure to turn off the main breaker switch before starting. The generator should be earthed to prevent electric shocks. - before starting the engine, be sure to switch off any appliances connect...

  • Page 11

    11 4. Starting the generator do not connect tools or any other appliances to the generator before starting. 1. Starting 1. Open the fuel cock. 2. Set the engine speed lever to the 'run' position. 3. Turn the starting key clockwise to the 'start' position. Remove your hand from the key as soon as the...

  • Page 12

    12 - always leave the starting key in the 'on' position while the engine is running. 2. Battery 1. When you first install the battery, ensure that the battery's polarity is the same as the generator's battery leads - black = negative, red = positive. Check the voltage is 12.3v+, if lower, the batter...

  • Page 13

    13 - do not loosen or readjust either the engine speed limiting bolt or the fuel injection limiting bolt as this will cause the performance of the generator to be affected. 5.2 checks during the running of the generator 1. Check that there is no abnormal sound or vibration. 2. Check that the engine ...

  • Page 14

    14 - connect the positive and negative charging lead clips to the correct poles of the battery. - if you try to charge a large capacity battery, which is at a low voltage, excessive current flow may occur. This may result in the fuse for the 12v dc blowing. - do not use 12v dc and 230v ac at the sam...

  • Page 15

    15 3. Run the generator without load for three minutes. Do not stop the engine suddenly or whilst under load. This can damage the avr and cause damage to the alternator through overheating. - turn the electric key start switch to the 'off' position, or press down the stop lever. - turn the fuel cock...

  • Page 16

    16 item every day first month or 20 hours three months or 100 hours six months or 500 hours every year or 1000 hours check and refill with diesel yes change engine oil yes yes check and refill engine oil yes check for oil leakage yes check and tighten fastening parts yes yes replace engine oil yes -...

  • Page 17

    17 - never run the engine without the air filter element or with a damaged element. 8.4 clean and replace fuel filter the fuel filter should be replaced regularly to ensure maximum engine output. Replace every 6 months or 500 hours or sooner if contaminated with dirt or water 1. Drain out the fuel f...

  • Page 18

    18 negative). Check the voltage is above 12.3v, if not the battery should be charged. 2. Check the voltage, once a month. The voltage of a standard battery is 12.5v- 13.6v. 3. If the battery voltage is too low, it should be removed and re-charged. 4. Keep the battery in a cool, dry place. It is impo...

  • Page 19

    19 10. Troubleshooting and remedy problem fault cause remedy the diesel engine will not start insufficient fuel refill with fuel fuel tap is not at on position turn it to the 'on' position fuel injection pump does not deliver the fuel or deliver insufficient fuel remove the injector pump and have te...

  • Page 21: 12. Service Record Sheet

    21 12. Service record sheet date hours maintenance undertaken name.

  • Page 22: 13. Notes

    22 13. Notes.

  • Page 23: Warranty

    23 14. Declaration of conformity tĂƌƌŝŽƌ'ĞŶĞƌĂƚŽƌƐ confirms that this tĂƌƌŝŽƌ diesel generator conforms to the following: ce directives: 2006/42/ec machinery directive 2004/108/ec emc directive 2006/95/ec low voltage directive 2000/14/ec noise emissions directive warranty this tĂƌƌŝŽƌ generator is c...

  • Page 24: Your Local Dealer

    Your local dealer contact warrior tech department warrior generators, unit 27 salisbury road haydock industrial estate st helens, wa11 9xg united kingdom tel: +44 (0)1942 528271 for any technical or faults please contact warrior direct on the following number or write:.