Wascomat EX618 Service Manual - Motor and Motor Control

Manual is about: Compass Control

Summary of EX618

  • Page 1

    Wascomat provides efficient washers, dryers, flatwork ironers and wetcleaning systems in a size and model for every laundry and wetcleaning need! 516-371-4400 doc. No. 438.9228-76/04 edition 2010.08.27 ex618 – ex677 su620 – su677 w620 – w677 compass control service manual.

  • Page 2

    Before ordering parts, refer to the wascomat spare parts manual (also available on www.Wascomat.Com) to determine the part number(s) for the item(s) you need. For quick service, please have the following information available: 1. Part number of the item(s) you need. 2. Model of the machine. 3. Seria...

  • Page 3: Notice to Service Personnel

    Notice to service personnel installation improper installation of wascomat laundry and wet cleaning equipment can result in personal injury and severe damage to the machine. Refer installation to qualified personnel! Risk of electric shock the equipment utilizes high voltages. Disconnect electric po...

  • Page 4

    Intentionally blank.

  • Page 5: Service Manual

    Service manual ex618 – ex677, su620 – su677, w620 –w677 compass control warning: all operating and maintenance procedures shown on the next page of this manual must be followed daily for proper operation of your wascomat machine. Please enter the following information as it appears on the machine(s)...

  • Page 6

    Intentionally blank.

  • Page 7: Safety and Warnings Signs

    Safety and warnings signs replace if missing or illegible one or more of these signs must be affixed on each machine as indica- ted, when not included as part of the front instruction panel. Located on the operating instruction sign of the machine: located at the rear of the machine: installation an...

  • Page 8

    Notice to: owners, operators and dealers of wascomat machines ii improper installation and inadequate maintenance, poor housekeeping and willful neglect or bypassing of safety devices may result in serious accidents or injury. To assure the safety of customers and/or operators of your machine, the f...

  • Page 9: Contents

    9 contents contents safety precautions ..................................................................................... 11 technical data ............................................................................................ 13 machine presentation ...........................................

  • Page 10: Contents

    10 contents drain valve .................................................................................................. 95 description ............................................................................................ 95 function ............................................................

  • Page 11: Safety Precautions

    11 safety precautions all external equipment which is connected to the machine must be ce/emc-approved and connected using an approved shielded cable. Safety precautions the machine is only intended for water-wash use. Do not allow minors to use the machine. Do not hose down the machine with water. ...

  • Page 13: Technical Data

    13 technical data ex618 ex625 ex630 ex645 ex660 ex677 75/2.6 105/3.7 130/4.6 180/6.4 240/8.5 300/10.6 520/20 1/2 595/23 7/16 650/25 9/16 725/28 9/16 795/31 5/16 795/31 5/16 49 49 49 44 42 42 1100 1025 980 930 890 820 5.4/7.5 7.5/10 13 18 23 23 x x x x x x x x x x x x 350 350 350 350 350 300 159/350 ...

  • Page 14: Technical Data

    14 technical data w/su620 w/su625 w/su630 w/su645 w/su660 w/su677 85/3.0 105/3.7 130/4.6 180/6.4 250/8.8 330/11.7 520/20 1/2 595/23 7/16 595/23 7/16 650/25 9/16 725/28 9/16 795/31 5/16 49 49 49 44 44 42 587/830 548/776 548/776 525/742 497/702 474/671 5.4/7.5 10 7.5/10 13 18 23 x x x x x x x x x x x ...

  • Page 15: Technical Data

    15 technical data a b c d e f g h i k l m n o p r s ex618 720 690 1115 355 720 825 45 1030 220 1010 135 910 830 360 100 240 – ex625 830 705 1200 365 740 910 45 1115 220 1095 135 995 910 415 100 295 – ex630 910 785 1325 435 825 1035 125 1245 215 1225 300 1125 – – 100 305 455 ex645 970 870 1410 470 94...

  • Page 16: Technical Data

    16 technical data ex618, ex625, ex630 ex645, ex660, ex677 in inch a b c d e f g h i k ex618 28 3/8 27 3/16 43 7/8 14 28 3/8 32 1/2 1 3/4 40 9/16 8 11/16 39 3/4 ex625 32 11/16 27 3/4 47 1/4 14 3/8 29 1/8 35 13/16 1 3/4 43 7/8 8 11/16 43 5/16 ex630 35 13/16 30 7/8 52 3/16 17 1/8 32 1/2 40 3/4 4 15/16 ...

  • Page 17: Technical Data

    17 technical data 1 electrical connection 2 cold water 3 hot water 4 steam connection 5 drain 6 liquid detergent supply 7 control panel 8 soap box 9 water reuse 10 door opening, w/su620: ø 310 mm/12 3/16", w/su625, su630: ø 365 mm/14 3/8", w630, su645: ø 395 mm/15 9/16", w645, w/su660, w/su677: ø 43...

  • Page 18: Technical Data

    18 technical data w/su620-630 rear side right side front rear side w/su645-677 in inch a b c d e f g h i k w/su620 26 28 3/4 43 7/8 14 30 1/8 32 1/2 1 3/4 40 9/16 8 7/16 39 3/4 w/su625 28 3/8 27 3/4 47 1/4 14 3/8 29 1/8 35 13/16 1 3/4 40 7/8 8 7/16 43 1/8 w/su630 28 3/8 31 1/8 47 1/4 14 3/8 32 1/2 3...

  • Page 19: Technical Data

    19 technical data ex618 ex625 ex630 ex645 ex660 ex677 18.3 17.1 16.3 15.5 14.8 13.7 417±110 560±112 703±114 944±221 1158±221 1387±277 1.9±0.5 2.5±0.5 3.1±0.5 4.2±1.0 5.2±1.0 6.2±1.2 frequency of the dynamic force hz max floor load lbs force at extraction kn frequency of the dynamic force hz max floo...

  • Page 21: Machine Presentation

    21 machine presentation 1 machine presentation description general the machines covered in this service manual include the following models: drum volume model name litres/ft 3 75/2.6 ex618 85/3.0 w/su620 105/3.7 ex625, w/su625 130/4.6 ex630, w/su630 180/6.4 ex645, w/su645 240/8.5 ex660 250/8.8 w/su6...

  • Page 22: Machine Presentation

    22 machine presentation 2 function general this section presents a general overview of the functions of the machine. Most functions are then presented in detailed in separate chapters later on in this service manual. The machine is freely suspended, which means the outer drum and motor are mounted o...

  • Page 23: Machine Presentation

    23 machine presentation 6562 11 18 17 13 14 12 16 15 2 1 5 4 3 2 8 7 6 9 10 1. Detergent drawer 2. Water inlet valves 3, power supply 4. I/o-board 5. Rear electrical module 6. Motor control 7. Outer drum 8. Coil spring (not su- and w-model) 9. Motor 10. Shock absorber (not su- and w-model) 11. Avlop...

  • Page 24: Machine Presentation

    24 6211 5190 3 4 3 k21 1 2 4 5 6 program unit the control panel contains a program knob and a display. The panel can also be equipped with two preset buttons. The control panel and display are used by: • theusertoselectthemachine’sfixedwash programs, to select up to two options for each wash program...

  • Page 25: Machine Presentation

    25 6211 5189 5 6 2 1 3 2 m1 1 1. Motor control 2. Motor 1. Program unit a1 2. Power supply 3. Motor control u1 5 6 ex - model shown machine presentation motor and motor control the washer drum (inner drum) is belt driven by a frequency controlled motor. The motor is located on a motor shelf under th...

  • Page 26: Machine Presentation

    26 1 2 3 4 5 6 7 m1 7 8 6568 2 6658 1 door lock the door lock is electromechanical with twin sa- fety breakers. The lock is bi-stable, i.E. The lock must be given an active signal from the program unit to lock as well as unlock the door. A separate circuit integrated in the program unit checks and c...

  • Page 27: Machine Presentation

    27 6562 1 2 6281 2 (alt.) 3 4 6271 2 (alt.) heating electric heating heats the washing water with three elements accessible from the front of the machine. Themachine’sheatingsystemisdescribedmore thoroughly in the section heating. Water connections the machine can have one, two, three or four wa- te...

  • Page 28: Machine Presentation

    28 11 5 4 6 2 3 1 6582 detergent compartment the detergent compartment has four compart- ments for prewash, main wash, rinse and bleaching agent/liquid detergent. Themachine’sdetergentcompartmentisdescri- bed more thoroughly in the section detergent compartment. Drain valve the valve is a diaphragm ...

  • Page 29: Program Unit

    29 program unit 6562, 6207 1 6659 7 6 14 k21 m1 9 1 10 11 12 13 2 e1 – e3 8 2 3 4 5 program unit description the program unit is electronic and comprises a circuit board containing microprocessor, pro- gram memory, current regulating circuits, tem- perature and level control, etc. The program unit r...

  • Page 30: Program Unit

    30 program unit 3 3 1. Cpu reset 2. Dlcu reset con 22 con 21 con 20 con 19 con 18 con 17 con 16 con 15 con 14 2 1 con 1 con 2 con 7 con 3 con 4 con 5 con 6 con 8 con 9 con 10 con 11 con 12 con 13 inputs and outputs the program unit board has the following inputs and outputs: board connector function...

  • Page 31: Menu Tree

    31 menu tree the machine software is constructed with menus that are structured ac- cording to the menu tree below. The menus become available when the machine is in service mode, see under the heading ”engaging service mode”. Service parameter prog. Statistics config 1 config 2 adjust display reset...

  • Page 32: Program Unit

    32 program unit 6638 alt. 3 6580 1 6582 activating service mode service mode is activated by using one of the following alternative: alt. 1 service switch on the cpu board under the top cover on the front of the machine. Alt. 2 service switch on the i/o board at the rear of the machine to the right ...

  • Page 33: Program Unit

    33 program unit 6580 1 alt. 1 6578 6856 alt. 2 1 only for wb4130h, wb4180h service mode is activated by using one of the following alternative: alt. 1 service switch on the i/o board at the rear of the machine to the right of the electrical connection. Alt. 2 service switch on cpu card under left ha...

  • Page 34: Program Unit

    34 program unit 6582 a 1 6638 only for wdx630cc/co, wdx655cc/co service mode is activated by using one of the following alternative: alt. 1 service switch on the cpu board under the top cover on the front of the machine. Alt. 2 service switch on the cpu card will be activated via a link arm which ca...

  • Page 35: Program Unit

    35 program unit 6204 2 3 6204 the machine software will now switch to its service mode. The display lists the submenus available in this mode. This service manual describes the functions and programming instructions for the following submenus: • service • config1 • activatewashprogr. • i/oaddress fo...

  • Page 36: Program Unit

    36 6204 4 6204 5 main menu 01.00.00.00 service parameter progr. Statistics config 1 config 2 adjust display *service* 01.01.00.00 activate outputs show inputs article number show dlcu com. Reset dlcu service program the service program is used to facilitate trou- bleshooting the machine. Using this ...

  • Page 37: Program Unit

    37 6204 6 6204 7 *service* 01.01.00.00 activate outputs show inputs article number show dlcu com. Reset dlcu activate outputs 01.01.01.00 door normal drain drain a-d cold water hot water 6 7 program unit activate outputs select the activate outputs row and press the knob. The display now shows the f...

  • Page 38: Program Unit

    38 6204 8 6204 9 8 9 *service* 01.02.00.00 activate outputs show inputs article number show dlcu com. Reset dlcu show inputs 01.02.01.00 count 1 door lock door closed start button cpu service button program unit show inputs select the show inputs row and press the knob. The display now shows the sen...

  • Page 39: Dlcu Status

    39 6204 10 6204 11 6204 12 6204 13 6204 14 articlenumber selectthearticlenumberrowandpress theknob.Youcannowchooseonthedisplayto show the article numbers for the program units, i/oboards,motorcontrolordlcufittedinthe machine. Select the unit for which to show the article number. Showdlcucom. Selectt...

  • Page 40: Program Unit

    40 no actuator circuit ( > 50 kohm ) a c faultinarmeringcircuit(internalcircuitinsidedlcu) c no rotation when motor is running a rotation when motor is stopped b cpuanddlcuwaterlevelnotmatching c d water in drum when door is unlocked a b motor is running when door is unlocked b c check sum error d f...

  • Page 41: Motor Status

    41 6204 15 6204 16 6204 17 show mcu com. Select the show mcu com. Row and press the knob. The display shows the status of the communica- tion to and from the frequency control such as actual speed and set speed values. For detailed information, see next page. Reset mcu reset frequency control from t...

  • Page 42: Program Unit

    42 0 0 0 0 no error 0 0 0 1 1. High temperature fc 0 0 1 0 2. High temperature motor 0 0 1 1 3. Drive request but no interlock signal present 0 1 0 0 4. Communication error 0 1 0 1 5. Short-circuit 0 1 1 0 6. Error in interlock-circuits on fc 0 1 1 1 7. Under voltage on dc-bus 1 0 0 0 8. Over voltag...

  • Page 43: Yes

    43 6204 18 19 6204 6204 20 21 6204 *service* 01.10.00.00 show com.Portar weight calibration measure weight measure unbalance display test exit *weight calibration* yes 18 19 *service* 01.11.00.00 weight calibration measure weight measure unbalance display test exit *start weighing* yes 20 21 program...

  • Page 44: Yes

    44 6204 22 23 6204 25 6204 6204 24 measureunbalance selectthemeasureunbalancerowand press the knob. Put in a known unbalance weight. A correspon- ding weight must be shown in the display once imbalance measurement has taken place. Confirm that measurement is to be performed withyesorreturntotheprevi...

  • Page 45: Program Unit

    45 6204 26 main menu 04.00.00.00 statistics config 1 config 2 adjust display reset to factory activate wash progr. 26 program unit config 1 the configuration 1 menu contains all the func- tions and parameters that service personnel can change without a password. Engage the machine’s service mode. Se...

  • Page 46: Yes

    46 6204 27 28 6204 29 6204 30 6204 config 1 04.01.00.00 pause permitted rapid advance new prog. Select show time show temp config 1 04.01.00.00 pause permitted yes config 1 04.34.00.00 max filltime, sec 0600 save to memory yes program unit select the desired function/parameter and press the knob. To...

  • Page 47: Program Unit

    47 program unit pause permitted select whether it should be possible to pause during an on-going wash program. Yes = a pause is allowed during a wash program. No = a pause is not allowed during a wash program. Rapid advance select whether is should be possible to rapid advance forward or back- ward ...

  • Page 48: Program Unit

    48 program unit newprog.Select select whether to allow switching to another wash program while one is in progress without first stepping rapidly through to the end of the current program before switching. Will only work if paus is allowed. Yes = switching to a new wash program is allowed. No = switc...

  • Page 49: Program Unit

    49 program unit show temp select whether the current water temperature is to be shown on the dis- play window while a wash program is in progress. This function cannot be shownonthedisplayatthesametimeastheshowislevelfunction, only one of the functions can be shown at one time. Yes = the water tempe...

  • Page 50: Program Unit

    50 program unit tempcontrolwater select whether the machine is to control and adjust the water temperature by opening and closing the main valves for hot and cold water during fil- ling. Yes = control of main valves during filling. - alt.1: hot and cold water valves both open. If the set water tem- ...

  • Page 51: Program Unit

    51 program unit auto start paid select whether the machine is to be able to start automatically, when full price has been paid, for the chosen wash program. Yes = automatic start engaged. Note! If the signal for blocking the start button is engaged, it also applies to the blocking signal for the aut...

  • Page 52: Program Unit

    52 program unit show prog. Counter select whether the contents of the machine’s counter of completed wash programs should be shown in the display window while a wash program is in progress or outside the wash program without going into service mode. The counter is shown on the display after pressing...

  • Page 53: Program Unit

    53 program unit autoprogselect choose whether wash programme 1 should be selected automatically and displayed in start position as soon as the door is opened/closed or coins are inserted in the coin slot. Yes = automatic programme selection takes place. No = automatic programme selection off measure...

  • Page 54: Program Unit

    54 program unit secondlanguage(coin) select one of the available languages to be shown as second language. Note that this function is only available on machines equipped with the coin interface software, where the user menu in the display is presented with two languages. Languagetimeoutsec.(ahl/opl)...

  • Page 55: Program Unit

    55 program unit maxfilltime,sec. Specify with the knob the maximum time (in seconds, 0 - 2550) it should take to fill the machine with water to the programmed level. If the water has not reached the correct level within the set time, the ”no water” error message will appear on the display. 6. Water ...

  • Page 56: Program Unit

    56 program unit show weight time, sec. Used for machines with weight count. Once weighing has been carried out, the weight obtained is displayed over the specified time. Maxdiff,washtimemin specify with the knob the maximum time deviation for the total time of the wash program. If this is exceeded i...

  • Page 57: Program Unit

    57 decimalinprice(ahl/opl) on machines with coin counter, the price can be displayed with or without colon (0:00 or 000). Yes = the colon is displayed. No = the colon is not displayed. Flushdelay,liq.Sec. Delay time before flushing of detergent after water filling is ended. The time is given in step...

  • Page 58: Program Unit

    58 displaystatist.Sec. Indicate using the knob how long the statistics for coins – hour coun- ter – program counter are to be displayed when the power to the machine is switched on. The time is given in steps of 1 second in the range 0 -255 seconds. Showstat.Doublecli. Indicate using the knob how lo...

  • Page 59: Program Unit

    59 quickstartbutton1and 2 (coin) select if the two buttons, available on the compass timer, shall be used as quick start buttons or as option buttons. Yes = the button is set to quick start. No = the button is set to option button. Note! Only in gen6coinop software and freescale microprocessor s12. ...

  • Page 60: Program Unit

    60 6204 31 6204 32 6204 33 6204 34 main menu 08.00.00.00 reset to factory activate wash progr. Quick start buttons i/o address price programming exit activate wash.Prog. 08.01.00.00 g01 normal 40 01 g01 normal 60 02 g01 normal 95 03 g01 synthetic 60 04 g01 synthetic 40 05 activate wash.Prog. 08.06.0...

  • Page 61: I/o Modules

    61 i/o modules i/o modules general washing machines may be equipped with either one or two i/o modules: • i/omodule1controlsinternalmachinefunctionsandisalwaysinstal- led in the machine prior to delivery. It controls outputs to water valves, waste discharge and heating. • i/omodule2isinstalledasanop...

  • Page 62: I/o Modules

    62 i/o modules 6204 1 6204 2 6204 3 6204 function options via the service program engage service mode, highlight the service line in the main menu and press the knob. The display will now show the different subme- nus in the service program. Highlight the article number line and press theknob.Youcan...

  • Page 63: I/o Modules

    63 i/o modules 6639 6 6640 5 machine program part no revision type heating water w455h 3a02 432660002 3.858 se. A,f el/ds ch w455h 3m14 432660003 3.859 se. C,e el/ds c w455h 3h12 432660004 3.858 se. D,e el/ds c 7 function options via program designation theparametersoftwareinstalledinamachine’s prog...

  • Page 64: I/o Modules

    64 i/o modules function options for type 1 and type 2 i/o modules function options, i/o module type 1 a b c d e waste waste waste waste waste heating heating heating heating heating 3 hot water 3 hot water – 1 hot water 1 hot water 3 cold water 4 cold water 4 cold water 5 cold water 1 cold water fun...

  • Page 65: I/o Modules

    65 i/o modules 8 9 10 11 6572 6573 6574 6575 replacement of i/o module i/o modules 1 and 2 are installed in the same way, but are located in different parts of the machine. The following illustration only shows how to replace i/o module 2, but the same pro- cedure also applies to i/o module 1. I/o m...

  • Page 66: I/o Modules

    66 i/o modules a b 1 2 3 4 1 2 3 4 5 7 6 9 12 6598 13 6572 external connections to i/o module type 2 connection of external dosing equipment the external dosing equipment power supply must never be connected to the machine's inco- ming terminal block. Machines fitted with connectors • connectthepump...

  • Page 67: I/o Modules

    67 i/o modules 14 6634, 6635 15 6236 outputs • externalpowersupply(e.G.24vdc)for pumps is to be connected to 9 and 10. If the internal power supply (from the washing machine) is to be used, it may be taken from 1 (n) and connected to 9 and from 2 (l) and connected to 10. The outputs may be loaded wi...

  • Page 68: I/o Modules

    68 i/o modules 16 6266 17 6265 24 v 230 v • connection8maybeconnectedifthereistobeapauseinthewash program, e.G. While detergent is being dosed. The figure shows an example of engaging a 24v pause signal. The wash program will pause for as long as the pause signal remains active (high). • ifconnectio...

  • Page 69: I/o Modules

    69 i/o modules circuit diagram of function options for i/o module type 2 the wiring diagram for i/o module type 2 may be one of the following vari- ants: 22a, 22b, 22c, 22d, 22e, 22f or 22g. 6606 22a • thesignalreceivedfromexternalslotmetersmustbeapulse. In order to count down prices, the signal ini...

  • Page 70: I/o Modules

    70 i/o modules 22b 6316 • tostartthemachinefromacentralpaymentsystem,thepaymentsystem must transmit a start pulse to the machine. Door lock activates on positive flank and program starts on negative flank of start pulse. The start pulse can be either 230v or 24v. In order to receive a feedback signa...

  • Page 71: I/o Modules

    71 i/o modules 22c 6313 • thecentralpaymentorbookingsystemshalltransmitanactive(high)signalto the washing machine once permission has been granted to start the machine. The signal must remain active (high) until the machine starts. A feedback signal will be present on connection 18 and remain active...

  • Page 72: I/o Modules

    72 i/o modules 22d 6314 • thefigureshowsstandardfunctionaddressingformachineswiththe3l41 program package. • bymaintaininganactivated(high)signalonconnection5("pricered"),the price of the wash program can be reduced. This function has a number of uses, including providing reductions during a specific...

  • Page 73: I/o Modules

    73 i/o modules 22e 6315 • heatingpause:byconnectingasignaltoconnection6,youcanpauseopera- tion of the machine whilst it heats up. The machine will pause for as long as the pause signal remains active (high)..

  • Page 74: I/o Modules

    74 i/o modules 22f co n 11 1 1 2 con 110 1 2 3 4 5 6 co n 10 8 1 2 co n 10 9 1 2 3 4 5 6 re 10 6 re 10 5 re 10 4 re 10 3 re 10 2 con 107 1 2 3 re 10 1 address inp co n 11 5 function i/o:s pt d 5 type of i/o card +5 v start permitted central booking / payment ebs / pcb / camping 230v 0v +24v 24v star...

  • Page 75: I/o Modules

    75 i/o modules 6637 22g • thegasheatingunitmustbeconnectedtoconnections17,18and19..

  • Page 76: I/o Modules

    76 i/o modules 6204 18 19 6204 6204 21 6580 22 18 19 20 code: 10103554 your password 0000 address i/o board 10.01.00.00 i/o board 1 i/o board 2 i/o board 3 i/o board 4 i/o board 5 addressing i/o modules after replacing an i/o module or in instances where a second module has been added to a washing m...

  • Page 77: Door and Door Lock

    77 door and door lock 6112 1 2 1 door and door lock description the door locks consists of the following: • door lock, which contains - an actuator that locks the door lock and also has two built-in micro switches, s4a and s4b. The actuator is bi-stable, i.E., it has two stable positions: locked doo...

  • Page 78: Door and Door Lock

    78 door and door lock 6659 7 6 14 k21 m1 9 1 10 11 12 13 2 e1 – e3 8 2 3 4 5 function the door lock locks the door when the door is closed (closed door lock switch s3), the programme unit may request door locking by applying a voltage of 200-240 v on the door lock controller a31 input x92. The follo...

  • Page 79: Door and Door Lock

    79 door and door lock 6659 7 6 14 k21 m1 9 1 10 11 12 13 2 e1 – e3 8 3 3 4 5 the door lock unlocks the door the programme unit requests door unlocking by applying 0 v on input x92 of the door lock controller. The following check is made prior to unlocking of the door: • no water in drum - input "lev...

  • Page 80: Door and Door Lock

    80 door and door lock 4 6111 repairs repair work on the machine should only be done by specially trained personnel. Emergency opening of door lock 1. Take down power from the machine by tur- ning the main power switch to the 0 position. 2. Remove the front cover or top cover. When replacing the door...

  • Page 81: Door and Door Lock

    81 door and door lock replacing the door lock 1. Take down power from the machine by turning the main power switch to the 0 position. 2. Remove the front cover alt. Side pole. 3. Remove the door (two screws in each hinge). 4. Remove the front panel. 5. Remove the door lock (three holding screws). 6....

  • Page 83: Motor and Motor Control

    83 motor and motor control motor and motor control warnings danger be careful when measuring the electric components in the motor control. All components have a potential difference of approx. 300 v in relation to protective earth and neutral. When the green led on the motor control card is lit, the...

  • Page 84: Motor and Motor Control

    84 motor and motor control 1 6565, 6660 description motor the motor is fitted in a bridge carrier under the outer drum. It drives the washing drum using a drive belt. The motor is frequency-regulated and is con- trolled by a microcomputer control. The vari- ous speeds for normal operation, distribut...

  • Page 85: Motor and Motor Control

    85 motor and motor control 2 101766 6581 101766 issue month year 01 02 00 motor control the motor control unit is microcomputer control- led and is situated under the top cover of the machine, right above the outer drum. The unit consists of a pcb (mother board) fitted on a heat sink that does doubl...

  • Page 86: Motor and Motor Control

    86 motor and motor control 3 6661 5 x301 1 6 x308 8 x302 2 230v 7 4 x312 x311 3 tx rx tacho gnd function danger be careful when measuring the electric components in the motor control. All components have a potential difference of approx. 300 v in relation to protective earth and neutral. When the gr...

  • Page 87: Motor and Motor Control

    87 the motor control is also able to deliver the various instantaneous and output values during constant speed, acceleration and retardation. These values are used to calculate the weight of the loaded laundry and to detect any load imbalances. A separate unbalance switch can also be connected to th...

  • Page 88: Motor and Motor Control

    88 motor and motor control 4 x301 x302 6657 inputs and outputs x301: serial communication handles communication between the motor control and the programme unit. Using a spe- cial interface, it is possible to connect a pc for testing the motor control. Card no. Function x 301:1 tacho signal x 301:2 ...

  • Page 89: Motor and Motor Control

    89 motor and motor control 6 x312 6671 x311: voltage supply input voltage, single phase or rectified three-phase min: 200v-15% max: 240v+10% x312: ac supply to motor and input from the motor thermal protector the motor is fed with alternating current with va- rying frequency that is proportional to ...

  • Page 90: Motor and Motor Control

    90 motor and motor control led indications two leds, one yellow and one green, indicate status and any errors on the motor controller and motor. The table below shows the blinking patterns of the various error codes. Green led led blinking pattern cause ok blink (brief pause every 5 seconds) microco...

  • Page 91: Motor and Motor Control

    91 8 6662 6663 motor and motor control repairs repair work on the machine should only be done by specially trained personnel. Motor replacement disassembly 1. Take down power from the machine. 2. Remove the rear cover. 3. Undo the bracket for the drain hose connec- tor from the lower rear piece, the...

  • Page 92: Motor and Motor Control

    92 4741 b, c a 9 motor and motor control adjust drive belt tension if values exceed those shown in the table. 9 adjustments drive belt tension the drive belt is pre-tensioned upon delivery from the factory. The drive belt tension should be as follows: model force a post tensioning b new belt c (n) i...

  • Page 93: Motor and Motor Control

    93 motor and motor control 10 11 6889 6888 10 11 to adjust drive belt tension: first undo the motor retaining screw (a) by using two cap keys. When undoing screw (a) use one cap key as holder-on on the screw's nut. Press down the motor by using a screw driver in order to tension the belt. Tighten th...

  • Page 95: Drain Valve

    95 5467 1 6562 drain valve description the drain valve is situated on a flange at the bot- tom of the outer drum and can be accessed from the front after removing the front cover. The drain valve consists of the following principal parts: • lowerpartwithrubberdiaphragm. • pistonandcylinder. • pressu...

  • Page 96: Drain Valve

    96 drain valve function the drain valve uses the water pressure in the cold-water inlet to close the valve. A feed hose is connected between the water inlet and the control valve. When the control valve operates (drain valve should be closed), the control valve opens the water pressure onto the feed...

  • Page 97: Drain Valve

    97 drain valve 5222 4 repairs repair work on the machine should only be done by specially trained personnel. Disassembly for repair works on the drain valve, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may cause people t...

  • Page 98: Drain Valve

    98 drain valve 5222 6 assembling 1. Connect the pressure hose to the lower part of the valve. Verify that the hose is not bent or pinched. 2. Fit the rubber bellows onto the sleeve coup- ling. 3. Hook the valve onto the bolts and turn the valve into position. Secure the 4 retaining bolts of the valv...

  • Page 99: Detergent Compartment

    99 detergent compartment 6562 1 1 8 7 2 4 6 3 5209 5 2 detergent compartment description the detergent compartment of the machine is designed for use with powder and liquid deter- gent. The compartment is divided into four sub- compartments as follows: • compartment1-forprewashwithpowder or liquid d...

  • Page 101: Heating

    101 1 6562, 6578 heating heating description electric heating the heating system of the machine consists of: • threeheatingelementsforheatingthewater in the drum. • atemperaturesensortodetectthewater temperatureinthedrum. • oneortwoheatingcontactorsforswitch-on/ switch-offoftheheatingelements. Thehe...

  • Page 102: Heating

    102 function electric heating the three heating elements in the machine are connected to separate phases and are swit- ched on and using one or two heating contac- tors, k.21 and k22 (two contactors are used for higher heating power). The heating contactors are controlled by the programme unit a1, o...

  • Page 103: Heating

    103 4 5204 heating repairs repair work on the machine should only be done by specially trained personnel. Replacing the heating elements wen replacing the heating elements, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may...

  • Page 105: Abbreviations

    105 abbreviations abbreviation explanation dlcu door lock control unit mcu motor control unit rmc residual moisture control mis management information system cbt central payment system scu scale unit sw software dmis detergent management system emis external management information system cw clock-wi...

  • Page 107: Preventive Maintenance

    107 preventive maintenance to maintain correct and proper functioning and to prevent interruption of service, the following maintenance scheme should be adhered to. The maintenance interval should be adapted to how frequently the machi- ne is used. Daily • checkthedooranddoorlock: - let the door rem...

  • Page 108: Preventive Maintenance

    108 - verify that all internal hoses do not leak. - inspect the drive belt. Adjust the tension or replace if necessary. - check that water does not leak onto the floor. - if the heating time is unusually long, check the heating elements. If the water is very hard, check whether there are lime deposi...

  • Page 109: Troubleshooting

    109 troubleshooting troubleshooting general information on troubleshooting the troubleshooting section is used to trace errors in the machine to a defective component or unit. There is a memory in the program unit that will save the selected program for approx. 3-5 minutes in the case of power cuts....

  • Page 110: Troubleshooting

    110 troubleshooting errors with error code an error in the program or in the machine is indicated on the display by an error message comprising an error code and a descriptive text. 1 error code the following is a brief description of all error codes. The following pages describe error codes, possib...

  • Page 111: Troubleshooting

    111 troubleshooting error code text message (from cpu) 012 program failure 013 no motor comm. 014 level adjust. 015 emergency stop 016 timeout heating 017 door lock 018 start not allowed 019 master comm. 020 i/o mcu interlock 021 i/o communication 022 oil 023 no i/o addressed 024 checksum from dlcu ...

  • Page 112: Troubleshooting

    112 troubleshooting error code text message (from dryer program unit) 073 short temp input sensor 074 short temp outp. Sensor 075 fan motor too hot 076 drum motor too hot 077 external error 078 machine overheated 079 filter lid open 080 incorrect programming 081 drying error rmc program 082 drying e...

  • Page 113: Troubleshooting

    113 troubleshooting 6638 alt. 3 6580 2 6582 activating service mode service mode is activated by using one of the following alternative: alt. 1 service switch on the cpu board under the top cover on the front of the machine. Alt. 2 service switch on the i/o board at the rear of the machine to the ri...

  • Page 114: Troubleshooting

    114 troubleshooting 6580 2 alt. 1 6578 6856 alt. 2 2 only for wb4130h, wb4180h service mode is activated by using one of the following alternative: alt. 1 service switch on the i/o board at the rear of the machine to the right of the electrical connection. Alt. 2 service switch on cpu card under lef...

  • Page 115: Troubleshooting

    115 troubleshooting 6582 a 2 6638 only for wdx630cc/co, wdx655cc/co service mode is activated by using one of the following alternative: alt. 1 service switch on the cpu board under the top cover on the front of the machine. Alt. 2 service switch on the cpu card will be activated via a link arm whic...

  • Page 116: Troubleshooting

    116 troubleshooting 6204 3 4 6204 the machine software will now switch to its service mode. The display lists the submenus available in this mode. This service manual describes the functions and programming instructions for the following submenus: • service • config1 • activatewashprogr. • i/oaddres...

  • Page 117: Troubleshooting

    117 troubleshooting description of error codes and causes error codes from cpu error code 01, no water this error code is generated by the cpu board. When filling with water, the level specified by the wash program must be attained within a certain time. This time is normally set to 10 minutes but c...

  • Page 118: Troubleshooting

    118 troubleshooting error code 04, ntc low temp this error code is generated by the cpu board. This error code is display- ed if the temperature around the ntc sensor is below approx. -9°c. A low temperature means the resistance in the sensor is too high, above approx. 23.7 kohm. This can be because...

  • Page 119: Troubleshooting

    119 troubleshooting error code 07, overfilled this error code is generated by the cpu board. The error code arises if the drum has been filled with water above a predetermined level during an on-going wash program. It can be caused by a blocked level hose, drops of water in the level tube, defective...

  • Page 120: Troubleshooting

    120 troubleshooting error code 09, klixon this error code is generated by the cpu board. The error code means that the temperature in the motor has been so high that the klixon breaker in the motor has been triggered. It can be caused by overloading the motor due to an overloaded drum, low rpm for l...

  • Page 121: Troubleshooting

    121 troubleshooting error code 11, unb. On at prog. Start this error code is generated by the cpu board. The error code means that the mechanical imbalance breaker, if existing, is already active when the wash program starts. It can be caused by a defective imbalance breaker, mechanical problem maki...

  • Page 122: Troubleshooting

    122 troubleshooting error code 15, emergency stop this error code is generated by the cpu board. The error code arises if the emergency stop switch has been activated on the machine. The cause can be inadvertent activation of the emergency stop, defective emergency stop switch, incorrect or shorted ...

  • Page 123: Troubleshooting

    123 troubleshooting error code 20, i/o mcu interlock this error code is generated by the cpu board. The program controller has read from the motor control or i/o board that the interlock is not ac- tive. The reason for interlock failure can be a problem with the hatch lock, damaged motor supply cabl...

  • Page 124: Troubleshooting

    124 troubleshooting error code 23, no i/o addressed the error code means that there is no i/o board addressed in the system at all. Action: • (requirespassword)readdresstheexistingi/oboardfromtheservice menu. Error code 24, checksum from dlcu this error code is generated by the cpu board. The progra...

  • Page 125: Troubleshooting

    125 troubleshooting error code 28, cpu/dlcu low levels the dlcu contains a mechanical level monitor which ensures that there is no water in the machine when the lock opens. To ensure that the level monitor functions correctly, the mechanical level monitor is compared with a nominal value generated b...

  • Page 126: Troubleshooting

    126 troubleshooting error codes from mcu error code 31, heat sink too hot this error code is generated by the motor control. There is a temperature sensor (ntc) mounted on the motor control cooling flange next to the po- wer transistors in the output stage. If the temperature of the cooling flange g...

  • Page 127: Troubleshooting

    127 troubleshooting error code 32, motor too hot this error code is generated by the motor control. Each time the motor is started from stationary, the motor control will first measure the resistance between two phases in the motor. The motor control processor governs the output transistors so that ...

  • Page 128: Troubleshooting

    128 troubleshooting error code 33, no interlock this error code is generated by the motor control. The motor control must bepoweredwith230v/50or60hzontheinterlockinputinordertodrive the motor. This signal is a confirmation that the door is closed and locked. Motor control receives its commands to ro...

  • Page 129: Troubleshooting

    129 troubleshooting error code 35, motor short circuit this error code is generated by the motor control. The motor control reads the power consumption of the motor continuously. If the current for some reasongetstoohigh(=exceedsacertainlimit),themotorcontrolwillcut thecurrenttothemotor.Afterthemoto...

  • Page 130: Troubleshooting

    130 troubleshooting error code 36, interlock hardware this error code is generated by the motor control. The motor control must bepoweredwith230v/50or60hzontheinterlockinputinordertodrive the motor. The interlock circuits in the motor control have been split into two channels so that a component err...

  • Page 131: Troubleshooting

    131 troubleshooting error code 38, high dc voltage this error code is generated by the motor control unit. The motor control unit constantly measures the voltage over the mains input. If the voltage istoohigh(=exceedsacertainlimit),themotorcontrolunitwillshutoff thecurrenttothemotor.Oncethemotorhass...

  • Page 132: Troubleshooting

    132 troubleshooting error code 42, no paramet. Set in mcu this error code is generated by the motor control unit. The motor controller (mcu) (inverter) contains several different parameter sets for different motors. During power up the timer checks that the cor- rect parameter set digit is written i...

  • Page 133: Troubleshooting

    133 troubleshooting error code 45, motor not following this error code is generated by the motor control. The motor control must always receive information on the rotation of the motor from the tacho sensor in order to rotate. If the tacho sensor is not working, the motor can rotate for max. 10 seco...

  • Page 134: Troubleshooting

    134 troubleshooting error codes from dlcu error code 51, checksum from cpu dlcu has detected an error in the internal communication between dlcu and cpu. The dlcu processor will reset itself when the error has disap- peared. Cpu reads the error message when the program starts and finishes and genera...

  • Page 135: Troubleshooting

    135 troubleshooting error code 52, charge circuit dlcu contains an arming circuit that is charged when the door lock coil is to be activated. For safety reasons, this arming circuit must be discharged when the door lock coil is not to be activated. If the arming circuit for operating the door lock i...

  • Page 136: Troubleshooting

    136 troubleshooting error code 54, tacho, no set signal dlcu counts the tacho pulses from the motor in order to guarantee that the drum is stationary when the door is opened. To ensure that the signal from the tacho generator is working correctly, dlcu compares the tacho signal to a digital bit valu...

  • Page 137: Troubleshooting

    137 troubleshooting error code 56, set speed door open dlcu counts the tacho pulses from the motor in order to guarantee that the drum is stationary when the door is opened. To ensure that the signal from the tacho generator is working correctly, dlcu compares the tacho signal to a digital bit value...

  • Page 138: Troubleshooting

    138 troubleshooting error code 60, actuator circuit the dlcu processor controls the door lock actuator coil. The dlcu pro- cessor checks continuously that the coil is engaged. Dlcu can detect a break in the circuit (>50 kohm) (dlcu cannot detect a short in the circuit). If there is a break in the ac...

  • Page 139: Troubleshooting

    139 troubleshooting error codes from dryer program unit for more information see service manual for selecta ii error code 73, short temp input sensor the thermistor element measuring the air inlet temperature to the drum, or the wiring to the sensor has shorted. (e 03 in the service manual for selec...

  • Page 140: Troubleshooting

    140 troubleshooting error code 80, incorrect programming programming error/incorrect or missing parameter. (e 10 in the service manual for selecta ii). Error code 81, drying error rmc program maximum allowable rmc time exceeded (non-coin operated models only). (e 11 in the service manual for selecta...

  • Page 141

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  • Page 142

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