Water Care CareClear Pro Series Installation Instructions & Owner's Manual - Installation:

Manual is about: Water Filters

Summary of CareClear Pro Series

  • Page 1

    Ion pro ® and careclear pro ® series water filters for models: • iphs • ipfe • ipg • ipcg-an • ccp • ccp-an.

  • Page 2: Table of Contents

    Table of contents preinstallation instructions for dealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 installation . . . . . . . . . . . . . . . . ....

  • Page 3

    3 preinstallation instructions for dealers: the manufacturer has preset the water treatment unit’s sequence of cycles and cycle times. The dealer should read this page and guide the installer regarding day override, time of regeneration, service alarm and buzzer alarm settings before installation. F...

  • Page 4: Bypass Valve:

    4 the bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions, including a diagnostic position that allows a service technician to have pr...

  • Page 5: Installation:

    5 general installation & service warnings the control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping, but the water softener is not designed to support the weight of the plumbing. Do not use vas...

  • Page 6

    6 when installing an ion pro regenerating filter the customer may experience, under certain conditions, small amounts of air (cloudy water) at the taps. This is normal. On rare occasions, this may result in “shots of air” at a particular fixture. By installing a loop or “u” on the outlet side of the...

  • Page 7

    7 8. Check valve: all air systems include an internal check valve and screen assembly as part of the air draw system (see diagram at right) . This check valve, screen, and elbow are exclusive to the air system and are not to be confused or interchanged with a brine elbow used on a softener. The gray...

  • Page 8: Programming Procedures:

    8 1 water hardness set -na- gr 2 1. Set time of day: programming procedures: note: the manufacturer has preset the unit so that the gallons between regenerations will be automatically calculated after the hardness is entered. Step 1 – press next and + simultaneously for 3 seconds. Step 2 – hardness:...

  • Page 9

    9 regens per day set 4 per example: indicates unit set to regen 4 times in one day. Regen time hour set 12:00 am 4 regen time minutes set am 12:00 5 6 service alarm gal set off alarm buzzer start set alarm buzzer end set 6:00 am 10:00 pm 8 light normally set on 9 7 service alarm time set off note: t...

  • Page 10: Start-Up Instructions:

    10 start-up instructions: flushing of system: to flush the system of any debris and air after installation is complete, please perform the following steps: 1. Rotate bypass handles to the bypass mode (see fig. 2 of page 4) . 2. Turn on inlet water and check for leaks in the newly installed plumbing....

  • Page 11

    11 operating displays and maintenance: the air sulfur and air iron filter systems look and function much like any backwashing whole house filter; however, unlike these conventional filters, they use air as a regenerant. This atmospheric air (containing oxygen) helps convert iron or hydrogen sulfide ...

  • Page 12

    12 regen today mon gpm 2:40 8 pm regen today and time of day will flash alternately if a regeneration is expected tonight. 4. Manual regeneration: sometimes there is a need to regenerate before the control valve calls for it. This may be needed if a period of heavy water use is anticipated. • to ini...

  • Page 13

    13 1. Check the media height by shining a flashlight through the tank to see the height of the mineral. If the level is not seen, the top fill plug will have to be removed (if available) to measure the height. Proceed to step 2. 2. To remove top fill plug, turn off the source of the water and open a...

  • Page 14: Troubleshooting Guide:

    14 problem cause correction 1. No display on pc board a. No power at electric outlet a. Repair outlet or use working outlet b. Control valve power adapter not plugged into outlet or power cord end not connected to pc board connection b. Plug power adapter into outlet or connect power cord end to pc ...

  • Page 15

    15 7. Control valve does not regenerate automatically but does when the correct button(s) is depressed and held. For timeclock valves the buttons are ▲ & ▼ . For all other valves the button is regen. A. Bypass valve in bypass position a. Turn bypass handles to place bypass in service position b. Met...

  • Page 16: Troubleshooting Guide

    16 troubleshooting guide cont’d: 12. Control valve fails to draw in regenerant a. Injector is plugged a. Remove injector and clean or replace b. Faulty regenerant piston b. Replace regenerant piston c. Regenerant line connection leak c. Inspect regenerant line for air leak d. Drain line restriction ...

  • Page 17

    17 problem cause correction 15. E2, err – 1002, err – 102 = control valve motor ran too short and was unable to find the next cycle position and stalled d. Improper voltage being delivered to pc board d. Verify that proper voltage is being supplied. Press next and regen buttons for 3 seconds to resy...

  • Page 18: Troubleshooting Guide

    18 troubleshooting guide cont’d: problem cause correction 19. Err – 1007, err – 107, err - 117 = mav/ seps/nhbp/aux mav valve motor ran too short (stalled) while looking for proper park position motorized alternating valve = mav separate source = seps no hard water bypass = nhbp auxiliary mav = aux ...

  • Page 19: Replacement Parts:

    19 replacement parts: front cover and drive assembly item no. Part no. Description qty. 1 cv3837-01xc ion pro ® cover, green buttons 1 cv3837-01 careclear pro ® cover, blue buttons 1 2 cv3107-1 motor 1 3 cv3106-1 drive bracket & spring clip 1 4 cv4062wx pc board 1 5 cv3110 drive gear, 12 x 36 3 6 cv...

  • Page 20: Replacement Parts:

    20 6 8 10 11 7 9 7 12 4 2 3 5 1 13 14 replacement parts: piston assembly item no. Part no. Description qty. 1 cv3005 1” spacer stack assembly 1 cv3430 1.25” spacer stack assembly 1 2 cv3004 drive cap assembly 1 3 cv3135 o-ring 228 1 4 cv3011 1” piston assembly downflow 1 cv3011-01 1” piston assembly...

  • Page 21: Replacement Parts:

    21 replacement parts: bypass valve item no. Part no. Description qty. 1 cv3151 nut, 1” quick connect 2 2 cv3150 split ring 2 3 cv3105 o-ring 215 2 4 cv3145 bypass rotor, 1” 2 5 cv3146 bypass cap 2 6 cv3147 bypass handle 2 7 cv3148 bypass rotor seal retainer 2 8 cv3152 o-ring 135 2 9 cv3155 o-ring 11...

  • Page 22: Replacement Parts:

    22 injector assemblies item no. Part no. Description qty. 1 cv3176 injector cap 1 2 cv3152 o-ring 135 1 3 cv3177-01 injector screen 1 4 cv3010-1z injector assembly plug 1 5 cv3010-1a a injector assembly, black 1 cv3010-1b b injector assembly, brown cv3010-1c c injector assembly, violet cv3010-1d d i...

  • Page 23: Replacement Parts:

    23 replacement parts: drain line assembly 3/4” item no. Part no. Description qty. 1 ch4615 elbow locking clip 1 2 cpkp10ts8-bulk optional insert, 5/8” tube 1 3 cv3192 optional nut, 3/4” drain elbow 1 4 cv3158-01 drain elbow, 3/4” npt with o-ring 1 5 cv3163 o-ring 019 1 6 cv3159-01 dlfc retainer asse...

  • Page 24: Replacement Parts:

    Water meter & meter plug item no. Part no. Description qty. 1 cv3151 nut, 1” qc 1 2 cv3003 meter assembly, includes items 3 & 4 1 3 cv3118-01 turbine assembly 1 4 cv3105 o-ring 215 1 5 cv3003-01 meter plug assembly 1 6 cv3013 optional mixing valve 1 replacement parts: although no tools are necessary...

  • Page 25: Replacement Parts:

    Chlorine tank assembly item no. Part no. Description qty. 1 ch4600-50 474 safety float valve 1 2 ch4640-32 474 float assembly 1 3 ch4500-48 474 air check 1 4 cn1043 10” pad for feeder 1 5 ch7001 grid for feeder 1 replacement parts: 25 2 5 1 3 4.

  • Page 26

    26 1” pvc male npt elbow item no. Part no. Description qty. Cv3007 1” pvc male npt elbow assembly 2 1 cv3151 nut, 1” quick connect 2 2 cv3150 split ring 2 3 cv3105 o-ring 215 2 4 cv3149 fitting 2 3/4” & 1” pvc solvent elbow item no. Part no. Description qty. Cv3007-01 3/4” & 1” pvc solvent elbow ass...

  • Page 27

    27 1-1/4” & 1-1/2” pvc solvent item no. Part no. Description qty. Cv3007-07 1-1/4” & 1-1/2” pvc solvent assembly 2 1 cv3151 nut, 1” quick connect 2 2 cv3150 split ring 2 3 cv3105 o-ring 215 2 4 cv3352 fitting 2 1-1/4” & 1-1/2” brass sweat item no. Part no. Description qty. Cv3007-09 1-1/4 & 1-1/2” b...

  • Page 28: Specifications:

    28 specifications: ion pro series ® sulfur and iron air filter specifications ion pro series ® air cat filter specifications mineral type catalytic carbon catalytic carbon catalytic carbon birm birm birm amount (cu ft) 1.0 1.5 2.0 1.0 1.5 2.0 gravel amount/size (no. 1) 14 lb 1/4 x 1/8 21 lb 1/4 x 1/...

  • Page 29

    29 careclear pro series ® acid neutralizer specifications careclear pro series ® filter specifications mineral type calcite or mix calcite or mix calcite or mix calcite or mix calcite or mix calcite or mix amount (cu ft) 1.0 1.5 2.5 1.0 1.5 2.5 gravel amount/size (no. 1) 14 lb 1/4 x 1/8 14 lb 1/4 x ...

  • Page 30

    30 watercare ® water conditioner limited warranty congratulations. You have purchased one of the fi nest water treatment systems available. In the unlikely event of a problem due to defects in material and workmanship, water-right ® proudly warrants our watercare water conditioners to the original o...

  • Page 31: Quick Reference Guide:

    Quick reference guide: general operation when the system is operating, one of six displays will be shown: 1. Time of day/gpm 2. Flow rate 3. Vacation mode 4. Capacity remaining 5. Days to a regen 6. Dealer name and phone number pressing next will toggle between the six choices. On vacation no days t...

  • Page 32

    © 2014 watercare all rights reserved. Lit-wc filt man envink 9/14 500 1900 prospect court • appleton, wi 54914 phone: 920-739-9401 • fax: 920-739-9406 alarm buzzer start set 6:00 am alarm buzzer end set 8:00 pm service alarm time set off regen time minutes set 12:00 am regen time hour set 12:00 am d...