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- WL800 – MAX II
- Operating, Installation And Service Manual
WaterLogic WL800 – MAX II Operating, Installation And Service Manual
Summary of WL800 – MAX II
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Wl800 – max ii operating, installation, and service manual waterlogic commercial products, llc 11710 stonegate circle omaha, ne 68164 (800) 288-1891 www.Waterlogic.Us.
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Wl800 operating, installation, and service manual congratulations on your choice of the waterlogic wl800water treatment system. The wl800is a fully programmable self-contained model that dispenses cold, hot, extra-hot, and premium sparkling water. Every wl800 includes: high performance multi-stage f...
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Wl800 features and benefits cold and hot water cold and hot water selections to meet your customers demands. High volume storage and water capacity 16 liters of cold water tank capacity and 3.5 liters of hot tank capacity large dispense area 11.7 inch dispense height, ideal for filling large jogs an...
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Wl800 certifications waterlogic water treatment systems have been tested, and certified to rigorous nsf and ul standards. We believe that performance testing and certifications validate waterlogic as a world-leader in water treatment systems. Wl800 certifications include ul399 – certified drinking w...
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Introduction carefully read and follow all instructions to ensure proper and efficient operation of your wl800. Contact waterlogic or an authorized waterlogic dealer if you have any questions. Waterlogic and authorized waterlogic dealers employ trained service personnel who are experienced in the in...
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Safety precautions basic safety precautions should be followed, including the following: danger! If incorrectly installed, operated or maintained, this product can cause death or severe injury. Those who install, operate, or maintain this product should be trained in its proper use, warned of its da...
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Model/part designations brand name description model – part number wl800 waterlogic wl800 – cold and hot 16-mazh2 specifications item wl800 water connection ¼” quick connect cold water temperature cold water temperature – factory set point 41° - 5°c (adjustable) 34° - 54° f. (1.1° - 12.2°c) hot wate...
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Operating instructions dispensing water cold water selection push the cup-touch hot water selection press the hot water safety button and push the cup touch lever. Wl800 operating, installation, and service manual page 8 - revision: 5-14-2015.
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Control panel instructions the above picture shows front lcd display and control panel for the waterlogic wl800. Button operational use heating led is on when heater is working chilling led is on when cooling system is working uv led is on when uv sterilization light is on. Uv sterilization filter h...
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Hot tank principles of operation all waterlogic hot tanks have a built in vent or expansion chamber in the top of the tank except for wl270 (gf) units. The vent chamber allows for expansion of the water when it is heated. The chambers are separated by a welded-in tank baffle. Water always flows into...
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The wl800 is a 4-step water filtration system step 1: plus sendiment filter (part number 16-1000). This plus sediment filter has the functions to reduce sediment (rust, dirt, sand) from feed water and to protect membrane and pre-carbon filter from being plugged. Step 2: pre-carbon filter (part numbe...
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Disassembling and refitting instructions exercise caution not to damage or deform any parts when disassembling the system. Refit the system in the reverse order of disassembling . Before disassembling the wl800 1. Block the main water by closing the main water supply valve. 2. Completely drain the w...
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Removing top cover assembly 1. Remove top cover assembly in direction shown 2. Remove silicone overheating hose 3. Remove the nine clips on the cap-main tank assembly 4. Remove cap-main tank assembly in direction shown wl800 operating, installation, and service manual page 13 - revision: 5-14-2015.
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5. Remove the ceramic filter in the direction shown 6. Remove separator board in direction shown 7. Remove connector-cold water extraction in direction shown wl800 operating, installation, and service manual page 14 - revision: 5-14-2015.
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Removing front cover lower assembly 1. Remove grill in direction shown 2. Detach the grill tray assembly as shown 3. Remove the screw (tht 4x10) located on the front cover lower assembly as shown. 4. Press down on the front cover lower assembly and remove in the direction shown wl800 operating, inst...
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Removing upper cover lower assembly 1. Remove the two screws (tht 4x10) from the front cover upper assembly 2. Remove the two screws (tht 4x10) from the front cover upper assembly 3. Lift up the dispensing handles 4. Lift the front cover upper assembly and remove in direction shown wl800 operating, ...
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5. Remove the connector from pba cover front assembly 6. Remove the two screws (tht 4x12) from pba cover front assembly 7. Remove the two screws (tht 4x8) from pba front assembly wl800 operating, installation, and service manual page 17 - revision: 5-14-2015.
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Disassembling faucet assembly hot water faucet safety assembly 1. Remove the two tht 4x10 screws from the hot water faucet safety assembly 2. With a flathead screwdriver, remove the hose connected to the hot water faucet safety assembly cold water faucet assembly 1. Remove the two tht 4x10 screws fr...
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Faucet bracket 1. Remove the four tht 4x10 screws from the faucet bracket wl800 operating, installation, and service manual page 19 - revision: 5-14-2015.
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Disassembling pba assembly pba main assembly 1. Press down on hooks to remove the pba cover 2. Remove all connectors from the pba assembly 3. Remove the two screws tht 4x8 on the pba main assembly pba smps 1. Remove the three screws tht 4x8 on the pba smps wl800 operating, installation, and service ...
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Pba bracket 1. Remove the two screws tht 4x10 on the pba bracket ballast 1. Detach the connector from the ballast 2. Remove the two screws tht 4x8 from ballast wl800 operating, installation, and service manual page 21 - revision: 5-14-2015.
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Disassembling filters filter 1. Remove fittings attached to the filters with a flathead screwdriver. 2. Remove all filters in direction shown. Valve automation drain control 1. Remove valve-automation drain control connected to the filter with a flathead screwdriver. Wl800 operating, installation, a...
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Disassembling filter brackets cold water connector drain assembly 1. Remove the cold water connector drain cap 2. Rotate the cold water connector drain assembly in the direction shown with needle nose pliers. 3. Line up the cold water connector drain assembly to the groove on the filter bracket. Pus...
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2. Rotate the hot water connector drain assembly in the direction shown with needle nose pliers. 3. Line up the hot water connector drain assembly to the groove on the filter bracket. Push it in the direction as shown with needle nose pliers. Valve feed nos 1. Remove the connector from valve feed no...
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3. Remove the single screw tht 4x8 on valve feed nos. Sensor-e lps assembly 1. Remove the fitting attached to sensor e lps assembly with a flat head screwdriver. 2. Remove the single screw tht 4x8 on the sensor-e lps assembly. Filter bracket 1. Remove the four screws tht 4x10 on the bracket filter. ...
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2. Completely remove the bracket filter in the direction shown. Clip filter c2 1. Remove the eight screws tht 4x12 on clip filter c2. Capacitor running 1. Remove the connector from capacitor running. 2. Remove the single screw tht 4x16 on capacitor running. Wl800 operating, installation, and service...
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Disassembling module assembly brackets ultraviolet sterilizer module assembly 1. Remove the hose connected to the ultraviolet sterilizer module assembly with a flathead screwdriver. 2. Remove the ultraviolet sterilizer in direction shown. Ultraviolet sterilizer clip sus 1. Remove the two screws tht ...
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2. Remove the two screws on the sensor overflow with a phillips screwdriver. Cts water level n sensor 1. Remove the clip on the cts water level n sensor with a flathead screwdriver. 2. Remove the cts water level n in direction shown. Cts water level p sensor 1. Remove the cts water level p sensor cl...
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2. Remove the cts water level p sensor in direction as shown. Cold temperature sensor assembly 1. Remove the two screws tht 4x10 on the cold temperature sensor assembly 2. Remove the cold temperature assembly sensor in direction as shown. Straight connector disassembly 1. Remove the two screws tht 4...
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Fitting 1. Remove the fitting attached to the main tank assembly with a flathead screwdriver in direction shown. Wl800 operating, installation, and service manual page 30 - revision: 5-14-2015.
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Rear cover disassembly rear cover a 1. Remove the four screws tht 4x12 on the rear a cover 2. Remove rear a cover in direction shown 3. Remove the four screws tht 4x12 on the rear a cover 4. Remove the rear a cover in direction shown air filter wl800 operating, installation, and service manual page ...
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1. Remove the two screws tht 4x10 on air filter 2. Pull the air filter towards you and remove in the direction shown. Rear b cover assembly 1. Remove the four screws tht 4x12 on the rear b cover assembly. 2. Remove the rear b cover in the direction shown. Power cord assembly wl800 operating, install...
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1. Remove the single screw pht 3x8 (washer) on the power cord assembly. 2. Remove the power cord assembly in direction shown. Wl800 operating, installation, and service manual page 33 - revision: 5-14-2015.
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Pre-installation instructions danger! Electrical shock hazard. Only qualified personnel who have read and understand this entire manual should attempt to install, or service this unit, failure to do so could result in death or serious injury. Do not plug into an electrical supply until specifically ...
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Flush filters caution! Filter flush required. In order for our filters to perform as represented and to provide the best quality water possible, it is essential that filters be replaced periodically. The frequency of filter changes depends upon your water quality and your water usage. For example, i...
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Caution! Use sanitizer compatible with stainless steel and acetal plastic. Do not allow the sanitizer solution to remain in the system for more then 10-15 minutes unless otherwise directed by the sanitizer manufacturer. Flushing the sanitizer from the machine 10. Place a pitcher, catch basin, or oth...
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Wl800 draining instructions warning! Wl800 is a heavy object. 1. Turn off water supply and disconnect from unit. 2. Unplug power supply 3. Remove drip tray and lower front panel. Remove grill in direction shown detach the grill tray assembly as shown remove the screw (tht 4x10) located on the front ...
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Press down on the front cover lower assembly and remove in the direction shown 4. Connect drain tube. 5. Replace lower front panel and drip tray. Wl800 operating, installation, and service manual page 38 - revision: 5-14-2015.
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Installation procedures safety and installation guidelines ensure all local, state, and federal laws and codes including health and safety guidelines are met when installing waterlogic equipment. Only qualified service technicians should attempt installation and service of waterlogic equipment. Warn...
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Always install indoors and place the waterlogic wl800on a firm, flat and stable surface. Attach the water supply line to the 1/4” feed water inlet bulkhead fitting on the back of the unit. Waterlogic requires the use of a water pressure regulator. Water feed pressure must be between 40- 60 psi. Turn...
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Service requirements warning! Read and understand the contents of this manual before attempting to service wl800. Failure to follow the instructions in this manual could result in death, serious personal injury, or severe property damage. Only trained and qualified technicians should attempt to inst...
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Replacement components component part no. Frequency of replacement uv light and pump assembly 3123954 every 12 months, or as required wlusa p/n 16-5740 replacement parts can be obtained from waterlogic or an authorized waterlogic dealer. See parts layouts, drawings, and lists for additional repair p...
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Descaling the hot tank 1. The hot tank requires removal of mineral deposits (descaling) on a regular basis, depending upon filtration and local water conditions. Descaling is an important process that removes calcium deposits, or scale, that can build up inside a tank over time. Calcium and scale is...
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6. Remove drip tray and lower front panel 7. Drain unit using supplied drain tube 8. Open reservoir cover 9. Pour descale solution into hot tank using a funnel. 10. Turn on water and power supplies 11. Allow unit to refill 12. Allow descale solution to remain in hot tank for 15 minutes (length of ti...
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Wl800 exploded view and parts list wl800 operating, installation, and service manual page 45 - revision: 5-14-2015.
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Wl800 parts list no. P/n image description wlusa p/n 1 3103311 caster-b 16-5000 2 3306158 caster-e 16-5005 3 3123934 fan-unit assy n/a 4 3122366 pump-booster n/a 5 3123936 cover-side l assy 16-5010 6 3123937 cover-side r assy 16-5015 7 3101463 handle n/a 8 3123938 heating tank assy 16-5020 9 3306113...
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12 3123940 pba-smps 16-5040 13 3110507 cover-rear a 16-5045 14 3110508 cover-rear b assy 16-5050 15 3210636 filter-air 16-5055 16 3123945 cover-front upper assy 16-5060 17 3123947 pba-cover front assy 16-5065 18 3123948 cover-front lower assy 16-5070 19 3123949 tray assy 16-5075 20 3224223 grille 16...
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22 3123944 cap-main tank assy 16-5090 23 3112502 clip-main tank sealing 16-5095 24 3306123 separator-board 16-5100 25 3110565 sensor-cold temperature assy 16-5105 26 3306120 sensor-cts water level n 16-5110 27 3306121 sensor-cts water level p 16-5115 28 3306122 sensor-over flow n/a 29 3110569 harnes...
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32 3306115 rubber-faucet lever 16-5135 33 3123954 ultra-violet sterilizer- module assy 16-5140 34 3306125 valve-automation drain control n/a 35 3306127 clip-filter c2 16-5145 36 3103373 connector-cold water drain assy 16-5150 not shown 3105086 valve-feed nos 16-5150 not shown 3116166 sensor-e lps as...
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Not shown 3306112 sensor-hot water temperature 16-5170 not shown 3224211 power cord assy 16-5175 not shown 3306117 snap ring-e-ring n/a not shown 3100029 spring n/a not shown 3306118 support n/a not shown 3103235 clip-ultra-violet sterilizer sus n/a not shown 3123955 hose-uv filter n/a not shown 330...
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Not shown 3114063 valve-elbow check 16-5185 not shown 3105091 fitting-elbow (gray) 16-5190 not shown 3302908 fitting-straight (gray) n/a not shown 3306126 cap-faucet 16-5195 wl800 operating, installation, and service manual page 51 - revision: 5-14-2015.
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Wl800 electrical diagram danger! High voltage electrical hazard. Pcb (printed circuit board) contains high voltage. Only trained and qualified technicians should attempt live testing. Wl800 operating, installation, and service manual page 52 - revision: 5-14-2015.
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Cable specifications wl800 operating, installation, and service manual page 53 - revision: 5-14-2015.
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Wl800 operating, installation, and service manual page 54 - revision: 5-14-2015.
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Wl800 circuit diagrams main pba wl800 operating, installation, and service manual page 56 - revision: 5-14-2015.
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Wl800 operating, installation, and service manual page 57 - revision: 5-14-2015.
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Front pba wl800 operating, installation, and service manual page 58 - revision: 5-14-2015.
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Pba location diagram main pba wl800 operating, installation, and service manual page 59 - revision: 5-14-2015.
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Smps wl800 operating, installation, and service manual page 62 - revision: 5-14-2015.
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Smps wl800 operating, installation, and service manual page 63 - revision: 5-14-2015.
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Fault codes uv led blinking – uv error possible reason solution uv lamp or pump is not operational check connections to uv lamp / pump assembly. Replace uv lamp / pump assembly as needed. Heating and service led blink simultaneously – hot water sensor error possible reason solution sensor not connec...
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Chilling and service led alternate blinking – full water level error possible reason solution low level and overflow sensors indicted water but full level sensor is not detected check connection to low water level sensor. Replace full water level sensor heating, chilling and service led sequentially...
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Troubleshooting power supply fault wl800 operating, installation, and service manual page 66 - revision: 5-14-2015.
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Troubleshooting power supply fault - continued wl800 operating, installation, and service manual page 67 - revision: 5-14-2015.
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Troubleshooting hot water malfunction wl800 operating, installation, and service manual page 68 - revision: 5-14-2015.
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Troubleshooting hot water malfunction wl800 operating, installation, and service manual page 69 - revision: 5-14-2015.
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Troubleshooting cold water malfunction wl800 operating, installation, and service manual page 70 - revision: 5-14-2015.
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Troubleshooting cold water malfunction continued wl800 operating, installation, and service manual page 71 - revision: 5-14-2015.
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Troubleshooting uv module malfunction wl800 operating, installation, and service manual page 72 - revision: 5-14-2015.
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Troubleshooting dispensing malfunction wl800 operating, installation, and service manual page 73 - revision: 5-14-2015.
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Troubleshooting dispensing malfunction wl800 operating, installation, and service manual page 74 - revision: 5-14-2015.
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Waterlogic manufactured water treatment system limited warranty united states and canada only waterlogic water treatment systems are guaranteed to the original purchaser to be free of defects in materials and workmanship for a period of three (3) years from the date of purchase, but in no event long...