Summary of P2T
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Watkiss p2t 2-knife trimmer user manual english, issue 1a, october 2016.
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© watkiss automation limited 2016 all rights reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Warranty the information contained in this document is subject to change without notice. Watkiss automa- tion li...
Page 3: Table Of Contents
Watkiss p2t 2-knife trimmer user manual i 1. Introduction to the watkiss p2t 2-knife trimmer . . . . . 1 description of the side-trimmer . . . . . . . . . . . . . . . . . . . . . . . 2 2. How to use the side-trimmer . . . . . . . . . . . . . . . . . . . . . . 5 introduction . . . . . . . . . . . . ....
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Ii watkiss p2t 2-knife trimmer user manual 6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 service maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 operator maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 ...
Page 5: Introduction to The Watkiss
Watkiss p2t 2-knife trimmer user manual 1 chapter 1 introduction to the watkiss p2t 2-knife trimmer thank you for choosing the watkiss p2t 2-knife trimmer. Your manual this user manual describes how to do these tasks. • operate the p2t 2-knife trimmer • find and correct error conditions • do normal ...
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1 - introduction to the watkiss p2t 2-knife trimmer - description of the side-trimmer 2 watkiss p2t 2-knife trimmer user manual installation your side-trimmer must be installed by a watkiss approved service engineer. Special knowledge is needed to install the machine. Caution: only connect the machi...
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1 - introduction to the watkiss p2t 2-knife trimmer - description of the side-trimmer watkiss p2t 2-knife trimmer user manual 3 the side-trimmer component - function table 1 2 3 5 6 7 8 9 4 figure 2. Side-trimmer components no. Component function 1 the top cover the top cover opens to allow error re...
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1 - introduction to the watkiss p2t 2-knife trimmer - description of the side-trimmer 4 watkiss p2t 2-knife trimmer user manual 8 fuses the fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 9 rating and serial label the rating label displa...
Page 9: How to Use The Side-Trimmer
Watkiss p2t 2-knife trimmer user manual 5 chapter 2 how to use the side-trimmer introduction this chapter gives information on how to use the side-trimmer. For information on how to operate the booklet maker, refer to the booklet maker documentation. Information about the user interface is included ...
Page 10: Adjust The Stacker
2 - how to use the side-trimmer - adjust the stacker 6 watkiss p2t 2-knife trimmer user manual • if the side-trim size is 190mm or less, remove the book supports. See “remove and re-fit the side-trimmer book supports” on page 46. Adjust the stacker adjust the stacker according to the size and thickn...
Page 11: The User Interface
Watkiss p2t 2-knife trimmer user manual 7 chapter 3 the user interface figure 3. The booklet maker touch screen side-trimmer adjustment.
Page 12: The Job Mimic
3 - the user interface - the job mimic 8 watkiss p2t 2-knife trimmer user manual the job mimic the job mimic shows the current machine status. Figure 4. The job mimic side-trimmer status icon information side-trim the side-trim setting is displayed. The number at the top shows the trim size. The num...
Page 13: The Basic Window
3 - the user interface - the basic window watkiss p2t 2-knife trimmer user manual 9 the basic window the basic window gives you access to frequently-changed machine set- tings. Button information side trim the side-trim dimension is calculated automatically according to the page size . If needed, th...
Page 14: The Configure Window
3 - the user interface - the configure window 10 watkiss p2t 2-knife trimmer user manual the configure window the configure window lets you make changes to the configuration of the machine. Some functions and buttons are only available at certain access levels. Refer to your booklet maker manual. Bu...
Page 15: Standard Tasks
Watkiss p2t 2-knife trimmer user manual 11 chapter 4 standard tasks introduction this chapter describes the standard tasks that are needed in the day-to-day operation of your side-trimmer. Adjust the side-trim offset introduction by default, the book is side-trimmed by an equal amount on each side. ...
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4 - standard tasks - adjust the side-trim offset 12 watkiss p2t 2-knife trimmer user manual select a non-standard side-trim offset 1. Touch basic > side trim and then touch ‘+’ or ‘ - ’ to adjust the trim offset . 2. Touch close to close the window. Select the default side-trim offset 1. Touch basic...
Page 17: Empty The Side-Trim Bin
4 - standard tasks - empty the side-trim bin watkiss p2t 2-knife trimmer user manual 13 empty the side-trim bin when to do • an error message check the side trim bin is displayed on the touch screen when the trim bin is full. • you can empty the side-trim bin when you choose. For example, before you...
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4 - standard tasks - adjust the side-trimmer stacker 14 watkiss p2t 2-knife trimmer user manual procedure - with the optional book stacker (see figure 6) 1. Open the side-trim bin waste drawer. 2. Remove the trimmings waste box. 3. Empty the trimmings waste box and replace it in the waste drawer. 4....
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4 - standard tasks - raise and lower the side-trimmer stacker watkiss p2t 2-knife trimmer user manual 15 raise and lower the side-trimmer stacker the stacker can be raised to allow access to other parts of the machine. Warning: take care to keep your hands clear of the folding part of the stacker. P...
Page 20: Move The Side-Trimmer
4 - standard tasks - move the side-trimmer 16 watkiss p2t 2-knife trimmer user manual move the side-trimmer the side-trimmer locks in position onto the booklet maker. The docking latch is released by a foot pedal. When to do • to access the mains on/off switch • to replace the mains input fuses proc...
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4 - standard tasks - remove and re-fit the side-trimmer book supports watkiss p2t 2-knife trimmer user manual 17 remove and re-fit the side-trimmer book supports there are five removable metal book supports in the side-trimmer. They must be removed when small books are made and re-fitted for normal ...
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4 - standard tasks - remove and re-fit the side-trimmer book supports 18 watkiss p2t 2-knife trimmer user manual outfeed guard top cover figure 15. The side-trimmer pivot bearings figure 16. View through the top cover. Pivot-bearings visible. Figure 17. View through the top cover. Pivot bearings are...
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4 - standard tasks - remove and re-fit the side-trimmer book supports watkiss p2t 2-knife trimmer user manual 19 procedure - removal step 1 - preparation rotate the side-trimmer away from the booklet maker. See “move the side-trimmer” on page 16. Use the mains on/off switch to turn off the side-trim...
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4 - standard tasks - remove and re-fit the side-trimmer book supports 20 watkiss p2t 2-knife trimmer user manual step 2 - remove the centre book support the centre book support is secured with spring clips. Hold the centre book support with two hands and pull in the direction shown by the arrow, unt...
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4 - standard tasks - remove and re-fit the side-trimmer book supports watkiss p2t 2-knife trimmer user manual 21 procedure - refitting step 4 - remove the outer book supports there are two outer book supports. Remove one at a time. Hold each end of the outer book support and lift upwards. Remove the...
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4 - standard tasks - remove and re-fit the side-trimmer book supports 22 watkiss p2t 2-knife trimmer user manual step 2 - fit the inner and outer book supports there are two outer book supports and two inner book supports. Re-fit one at a time. Refer to the illustrations on page 17. On each book sup...
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4 - standard tasks - remove and re-fit the side-trimmer book supports watkiss p2t 2-knife trimmer user manual 23 step 3 - fit the centre book support hold the outfeed guard open with one hand and slide the centre book support in though the opening. Keep the book support central. See figure 15 on pag...
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4 - standard tasks - remove and re-fit the side-trimmer book supports 24 watkiss p2t 2-knife trimmer user manual.
Page 29: Error Conditions, Problems
Watkiss p2t 2-knife trimmer user manual 25 chapter 5 error conditions, problems and solutions this chapter describes how to correct problems that can occur on your side- trimmer. If a problem continues, contact your supplier. Side-trimmer error if a paper jam or other error occurs in the side-trimme...
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5 - error conditions, problems and solutions - quality problems 26 watkiss p2t 2-knife trimmer user manual side-trimming problem - the book is not trimmed check the user interface. Is the side trim option turned off? No yes turn on the side trim option. Is auto turned off in the side trim window? No...
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5 - error conditions, problems and solutions - quality problems watkiss p2t 2-knife trimmer user manual 27 side-trimming problem - the book is not trimmed to the correct size side-trimming problem - the book is only trimmed on one side this problem is normally caused by incorrect set-up. If the side...
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5 - error conditions, problems and solutions - quality problems 28 watkiss p2t 2-knife trimmer user manual side-trimming problem - the book is not trimmed square open and then close the top cover of the side-trimmer. Wait for the side-trimmer to reset. Does the problem continue? Yes no further actio...
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5 - error conditions, problems and solutions - quality problems watkiss p2t 2-knife trimmer user manual 29 side-trimming problem - poor trim quality the book is trimmed to the correct size and offset, but the trim quality is bad. Note. Certain book thicknesses or material can result in a small witne...
Page 34: Side-Trimmer Message List
5 - error conditions, problems and solutions - side-trimmer message list 30 watkiss p2t 2-knife trimmer user manual side-trimmer message list information and error messages are shown in the message list. Refer also to your booklet maker user manual. The error messages are shown in order of priority....
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5 - error conditions, problems and solutions - side-trimmer message list watkiss p2t 2-knife trimmer user manual 31 jam in side trim open and then close the top cover of the side-trimmer. Then, if necessary, open the top cover of the side-trimmer and check for paper trimmings or obstructions. Close ...
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5 - error conditions, problems and solutions - side-trimmer message list 32 watkiss p2t 2-knife trimmer user manual side trim cover open the top cover of the side-trimmer is open. Close the top cover of the side- trimmer. If the message does not clear, open and then close the top cover of the side-t...
Page 37: Paper Jams
5 - error conditions, problems and solutions - paper jams watkiss p2t 2-knife trimmer user manual 33 paper jams 1. Open and then close the top cover of the side-trimmer. 2. Then, if necessary, open the top cover of the side-trimmer and check for paper trimmings or obstructions. Close the top cover o...
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5 - error conditions, problems and solutions - change the fuses - side-trimmer 34 watkiss p2t 2-knife trimmer user manual.
Page 39: Maintenance
Watkiss p2t 2-knife trimmer user manual 35 chapter 6 maintenance service maintenance service maintenance is scheduled according to the booklet maker use. After every one-million stitches (every 3rd spool of stitch-wire), the side-trimmer needs service. Only a watkiss approved service engineer can se...
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6 - maintenance - operator maintenance 36 watkiss p2t 2-knife trimmer user manual.
Page 41: Specifications
Watkiss p2t 2-knife trimmer user manual 37 chapter 7 specifications operating conditions 10-35°c 35-85% relative humidity up to 2000m above mean sea level production minimum cycle time: 3.8 seconds 950 books trimmed per hour book size minimum book size: 120 x 80mm maximum book size: 380 x 310mm book...
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7 - specifications - 38 watkiss p2t 2-knife trimmer user manual stacker capacity output conveyor: 20 books* book stacker (optional): 930mm dimensions & weight width: 1142mm (installed) depth: 924mm height: 885 - 968mm (adjustable) weight: 300kg power supply side-trimmer: 220-240v 50/60hz, single pha...
Page 43: Declaration Of Conformity
Watkiss p2t 2-knife trimmer user manual 39 chapter 8 declaration of conformity (according to iso/iec 17050-1) this declaration of conformity is issued under the sole responsibility of the manufacturer. Name of manufacturer: watkiss automation limited address of manufacturer: watkiss house, blaydon r...
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8 - declaration of conformity - 40 watkiss p2t 2-knife trimmer user manual.
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Watkiss automation limited 1 blaydon road middlefield industrial estate sandy, bedfordshire sg19 1rz united kingdom tel: +44 (0)1767 685700 fax: +44 (0)1767 689900