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Watson-Marlow m-qdos30-universal Manual

Summary of m-qdos30-universal

  • Page 1

    Contents 1 declaration of conformity 3 2 declaration of incorporation 4 3 warranty 5 4 when you unpack your pump 7 5 information for returning pumps 9 6 safety notes 10 7 pump specifications 12 7.1 dimensions 15 7.2 weights 15 8 good pump installation practice 16 8.1 general recommendations 16 8.2 d...

  • Page 2

    17.3 general settings 40 17.4 mode menu 44 17.5 control settings 45 17.6 help 46 18 troubleshooting 47 18.1 leak detection 48 18.2 error codes 49 18.3 technical support 50 19 drive maintenance 51 20 pumphead replacement 52 20.1 connecting interface tubing 56 21 ordering information 59 21.1 pump part...

  • Page 3

    1 declaration of conformity this pump is etl listed: etl control number 3050250. Cert to can/csa std c22.2 no 61010-1. Conforms to ul std 61010a-1. See 7 pump specifications on page 12. M-qdos30-manual-11 3.

  • Page 4

    2 declaration of incorporation the information in this user guide is believed to be correct at the time of publication. However, watson- marlow limited accepts no liability for errors or omissions. Watson-marlow has a policy of continuous product improvement, and reserves the right to alter specific...

  • Page 5: 3 Warranty

    3 warranty watson-marlow ltd (“watson-marlow”) warrants this product to be free from defects in materials and workmanship for three years from the date of shipment, under normal use and service. Watson-marlow’s sole responsibility and the customer’s exclusive remedy for any claim arising out of the ...

  • Page 6

    Exceptions l consumable items including tubing and pumping elements are excluded. L pumphead rollers are excluded. L repairs or service necessitated by normal wear and tear or by lack of reasonable and proper maintenance are excluded. L products which, in the judgement of watson-marlow, have been ab...

  • Page 7

    4 when you unpack your pump unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal dispose of packaging materials safely, and in accordance with regulations in your are...

  • Page 8

    Storage this product has an extended shelf life. However, care should be taken after storage to ensure that all parts function correctly. Please observe the storage recommendations and use-by dates which apply to tubing you may wish to bring into service after storage. M-qdos30-manual-11 8.

  • Page 9

    5 information for returning pumps in compliance with the uk health and safety at work act and the control of substances hazardous to health regulations, you are required to declare the substances which have been in contact with product (s) you return to watson- marlow or its subsidiaries or distribu...

  • Page 10: 6 Safety Notes

    6 safety notes in the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood this manual, and considered any hazard involved. If the pump is used in a manner not specified by watson- marlow ltd, the protection prov...

  • Page 11

    The exterior surfaces of the pump may get hot during operation. Do not take hold of the pump while it is running. Allow the pump to cool after use before handling. The drive unit must not be run without a pumphead fitted. The pumphead should not be run dry for extended periods of time. The pump shou...

  • Page 12: 7 Pump Specifications

    7 pump specifications renu pumphead (left hand mounted) pumphead retaining clamps outlet inlet power mounting plate hmi (not remote) drive unit a nameplate is fixed to the rear of the pump. It contains manufacturer and contact details, product reference number, serial number and model details. 0m0.2...

  • Page 13

    Pump specifications flow range (flow control) 0.1-500 ml/min (5000:1) supply voltage/frequency ~100-240v 50/60hz ±10% of nominal voltage. Maximum voltage fluctuation an electrical mains supply is required along with cable connections to the best practice of noise immunity installation category (over...

  • Page 14

    Standards ec harmonised standards safety requirements for electrical equipment for measurement, control and laboratory use: bs en 61010- 1 incorporating a2 category 2, pollution degree 2 degrees of protection provided by enclosures (ip code): bs en 60529 amendments 1 and 2 conducted emissions: bs en...

  • Page 15: 7.1 Dimensions

    7.1 dimensions 10mm (0.4”) 40mm (1.6”) 140mm (5.5”) 173mm (6.8”) 256mm (10”) 82.5mm (3.2”) 214mm (8.4”) 234mm (9.2”) 7.2 weights model drive drive with pumphead kg lb kg lb manual 4.1 9lb 5.05 11lb 2oz remote 4.0 8lb 13oz 4.95 10lb 15oz universal 4.1 9lb 5.05 11lb 2oz universal+ 4.1 9lb 5.05 11lb 2o...

  • Page 16

    8 good pump installation practice 8.1 general recommendations always consult an expert before installing a metering pump in a specialised system. Metering pumps should be maintained by qualified persons. The pump must be bolted to a flat, horizontal, rigid surface, free from excessive vibration, to ...

  • Page 17: 8.2 Do'S And Do Not'S

    8.2 do's and do not's do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times ...

  • Page 18

    9 connecting to a power supply this pump is fitted with a switch mode power supply and will operate from any mains voltage in the range ~100-240v ac, 50/60hz supplies. Make suitable connection to an earthed, single-phase mains electricity supply. We recommend using commercially available supply volt...

  • Page 19: 10 Start-Up Check List

    10 start-up check list l fit the pumphead to the drive. Refer to: 20 pumphead replacement on page 52. L ensure the pumphead ports are securely fitted to the interface tubing. L ensure proper connection has been made to a suitable power supply. L ensure that the general recommendations are followed (...

  • Page 20: First Time

    11 switching on the pump for the first time power-up the pump. The pump displays the start-up screen with the watson-marlow pumps logo for three seconds. Selecting your chosen display language use the +/- keys to move the selection bar to your required language. Press select to choose. Your selected...

  • Page 21

    Choose reject to return to the language choice screen. The pump is preset with operational parameters as shown in the table below: first-time start-up defaults flow rate 240ml/min pump status stopped calibration 4 ml/rev flow unit ml/min backlight 30 minutes pump tag watson- marlow auto restart off ...

  • Page 22: Subsequent Power Cycles

    12 switching the pump on in subsequent power cycles subsequent power-up sequences will jump from the start-up screen to the home screen. L the pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed (see 19.2 error codes on ...

  • Page 23: 13 Pump Operation

    13 pump operation 13.1 keypad functions backlight change value / move selection bar mode priming stop start home colour tft display left hand function right hand function home when the home key is pressed it will return the user to the last known operating mode. If modifying pump settings when the h...

  • Page 24: 13.2 Screen Icons

    +/- keys these keys are used to change programmable values within the pump. For example, flow rate. These keys are also used to move the selection bar up and down in the menus. Mode to change modes or mode settings, press the mode key. The mode key can be pressed at any time to enter the mode menu. ...

  • Page 25

    13.3 switching between modes using +/- keys will scroll through the available modes. The available modes are: l manual (default) l flow calibration l fluid recovery l cancel use select to choose mode. Use the right hand function key to alter mode settings. M-qdos30-manual-11 25.

  • Page 26: 14 Manual

    14 manual all settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence (detailed in: 12 switching the pump on in subsequent power cycles on page 22 ), the manual mode home screen will be displayed unless auto re...

  • Page 27

    Increasing and decreasing flowrate using the +/- keys will increase or decrease the flowrate. Decreasing flowrate: l a single key press will decrease flowrate by the least significant digit of the chosen flowrate unit. L repeat key presses as required to achieve the desired flowrate. L hold down the...

  • Page 28: 15 Flow Calibration

    15 flow calibration this pump displays flow rate in ml/min. Setting the flow calibration select mode using the +/- keys, scroll to flow calibration and press select. Using the +/- keys enter the maximum flow rate limit and press enter. M-qdos30-manual-11 28.

  • Page 29

    Press start to begin pumping a volume of fluid for calibration. Press stop to stop pumping fluid for the calibration. Using the +/- keys enter the actual volume of fluid pumped. M-qdos30-manual-11 29.

  • Page 30

    To accept the new calibration press accept or recalibrate to repeat the procedure. Press home or mode to abort. L the pump is now calibrated. M-qdos30-manual-11 30

  • Page 31: 16 Fluid Recovery Mode

    16 fluid recovery mode in this operating mode, the pump can be run in reverse for short periods to recover fluid/chemicals pumped. This is mainly used for maintenance purposes. Press the mode key, using the +/- keys position the selection bar over the fluid recovery menu option and press select. If ...

  • Page 32

    Press and hold recover to start running the pump in reverse and recover fluid. The screen below will be displayed whilst recover is held down. As fluid is recovered the volume recovered and time elapsed will increase. Release recover to stop running the pump in reverse. M-qdos30-manual-11 32.

  • Page 33: 17 Main Menu

    17 main menu to access the main menu press the menu button from one of the home screens or info screens. For example: manual home screen manual info screen this will display the main menu as shown below. Use the +/- keys to move the selection bar between the available options. Press select to choose...

  • Page 34: 17.1 Fluid Level Monitor

    17.1 fluid level monitor the fluid level monitor can be used to estimate the fluid level left in your supply tank. When activated, the pump will display a bar on the home screen indicating the volume of fluid in the tank. As the pump meters fluid, the volume of fluid in the supply reservoir will red...

  • Page 35

    The fluid volume unit can be changed by pressing the us gallons or litres key, the key name will change depending upon the unit selected. To configure the level monitor, select this option from the menu. Enter the maximum level of your reservoir or supply container using the +/- keys to adjust the v...

  • Page 36

    If you need to adjust the volume of fluid in the tank, for example when re-filling, then press select when the bar highlights the adjust level option. You can now use the +/- keys to adjust the level of fluid in the tank. The accuracy of the fluid level monitor will improve with regular calibration ...

  • Page 37: 17.2 Security Settings

    17.2 security settings security settings can be changed by selecting security settings from the main menu. Auto keypad lock press enable/disable to switch on/off the auto keypad lock. When active the keypad will ‘lock’ after 20 seconds of inactivity. Once locked it will display the screen below when...

  • Page 38

    Pin protection using the +/- keys in the security settings menu, highlight pin protection. Press activate/deactivate to switch on/off the pin protection . When active, the pin protection will request a pin before allowing any change of operating mode settings, or entry to the menu. Once a correct pi...

  • Page 39

    Now press confirm to check that the number entered is the pin you require. Press change to return to pin entry. Pressing the home or mode key at any time before you confirm your pin will abort the process. If you enter an incorrect pin it will display the following screen: there is an override featu...

  • Page 40: 17.3 General Settings

    17.3 general settings to view the general settings menu, select general settings from the main menu. Auto restart press enable/disable to turn the auto restart feature on/off. This pump offers an auto restart feature. If active on power loss, it restores the pump when power returns to the operating ...

  • Page 41

    Flow units the current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the selection bar over the flow unit menu entry and press select. Use the +/- keys to move the selection bar over the required flow unit. Press select to define the flow units to use....

  • Page 42

    Pump label the pump label is a user defined 20 digit alphanumeric label which is displayed in the header bar of the home screen. To define or edit the pump label, move the selection bar over the pump label menu entry and press select. If a pump label has been previously defined, this will be display...

  • Page 43

    Restore defaults to restore the factory default settings, select restore defaults from the general settings menu. There are two confirmation screens to ensure that this function is not carried out in error. Press confirm followed by re-confirm to reset the defaults. Language select language from the...

  • Page 44: 17.4 Mode Menu

    Press confirm to continue, all displayed text will now appear in your chosen language. Press reject to return to the language choice screen. 17.4 mode menu selecting mode menu from the main menu will navigate you to the mode menu. This is the same as pressing the mode key. Please see 13.3 switching ...

  • Page 45: 17.5 Control Settings

    17.5 control settings select control settings from the main menu to access the sub menu shown below. Use +/- keys to move the selection bar. Press select to choose the required function. Speed limit the maximum speed the pump is capable of running at is 125 rpm. Select speed limit from the control s...

  • Page 46: 17.6 Help

    Reset run hours select reset run hours from the control settings menu. Select reset to zero the run hours counter. The run hours counter can be viewed by pressing info from your home screen. Reset volume counter select reset volume counter from the control settings menu. Select reset to zero the vol...

  • Page 47: 18 Troubleshooting

    18 troubleshooting if the pump display remains blank when the pump is switched on, make the following checks: l check that mains power is available to the pump. L check the fuse in the wall plug if one is present. If the pump runs but there is little or no flow, make the following checks: l check th...

  • Page 48: 18.1 Leak Detection

    18.1 leak detection if a leak is detected the pump will display the following message: follow the instructions in 20 pumphead replacement on page 52 to replace your pumphead. If this message is repeated when power is cycled, or after the reset button has been pressed, remove the pumphead, check that...

  • Page 49: 18.2 Error Codes

    18.2 error codes if an internal error occurs, an error screen with a red background is displayed. Note: signal out of range and leak detected error screens report the nature of an external condition. They do not flash. Error code error condition suggested action er 0 fram write error attempt to rese...

  • Page 50: 18.3 Technical Support

    18.3 technical support watson-marlow ltd falmouth cornwall united kingdom tr11 4ru telephone number: +44 (0)1326 370370 email: aftersales.Uk@wmftg.Com web: www.Wmftg.Com m-qdos30-manual-11 50

  • Page 51: 19 Drive Maintenance

    19 drive maintenance there are no user serviceable parts inside the pump. The unit should be returned to watson-marlow for service. M-qdos30-manual-11 51.

  • Page 52: 20 Pumphead Replacement

    20 pumphead replacement the pumphead is a consumable part and cannot be serviced. Left hand mounted pumphead pumphead retaining clamps ensure contaminated pumpheads are not shipped but disposed of locally according to regulations for contaminated items and health and safety procedures. Always isolat...

  • Page 53

    5. Remove input and output connections from the pumphead. 6. Fully loosen the two pumphead retaining clamps. 7. To disengage the pumphead from the retaining clamps, carefully detach the pumphead from the pump housing and rotate it in an anti-clockwise direction by approximately 15°. M-qdos30-manual-...

  • Page 54

    8. Remove the pumphead from the pump housing. 9. Safely dispose of the used pumphead according to your own health and safety regulations. Take care to comply with any safety requirements of the chemical being pumped. M-qdos30-manual-11 54.

  • Page 55

    Fitting a new pumphead fitting a new pumphead is a reverse procedure of the pumphead removal. 1. Remove the new pumphead from its packaging. 2. Align the new pumphead with the pump drive shaft and slide into position on the pump housing. 3. Rotate the pumphead in a clockwise direction by approximate...

  • Page 56

    20.1 connecting interface tubing note: please refer to the diagram below in conjunction to the text when connecting interface tubing to the pumphead. Before connecting the interface tubing, ensure that the santoprene seals (1) supplied separately are correctly fitted in the head ports (1a) and that ...

  • Page 57

    Threaded connectors 1. Detach the desired connector from the sprue (3). 2. Place user connection collar over the chosen fitting and tighten onto the pumphead (3a) and (3b). 3. When attaching the mating thread, restrain the connector using a 14mm spanner for the 1/4” bspt (3a), 9/16” spanner for the ...

  • Page 58

    X x x x 1 4 3 2 2a 1a 3a 3b 4a 4b 4c 4d 4e 4f safe ty o verfl o w 5 x 8 6.3 x 11.5 9 x 12 5 x 8 6.3 x 11.5 9 x 12 10 x 16 10 x 16 m-qdos30-manual-11 58.

  • Page 59: 21 Ordering Information

    21 ordering information 21.1 pump part numbers model 1: remote 3: manual 4: universal 5: universal+ 7: profibus pumphead orientation* l = left r = right pumphead lubricant ** g: general purpose lubricant digital i/o manual, remote and profibus models l: standard pump varient universal and universal+...

  • Page 60

    21.2 spares and accessories description part number renu 30 santoprene pumphead (pfpe lubricant) 0m3.2200.Pfp renu 30 sebs pumphead (pfpe lubricant) 0m3.2800.Pfp hydraulic connection pack, polypropylene compression fittings 0m9.221h.P01 hydraulic connection pack, polypropylene barb/threaded fittings...

  • Page 61

    Pumphead orientation use the following guidelines to ensure that you order the correct pumphead for your pump. As you face the front of the pump, looking at the hmi (not the remote model) and i/o connections: l a pumphead mounted on the pump housing to the left is a left-hand pumphead. L a pumphead ...

  • Page 62: 22 Performance Data

    22 performance data 22.1 pumping conditions for precise and repeatable performance it is important to calibrate your pump on a regular basis. Actual flow rates achieved may vary to those displayed on the screen because of changes in temperature, viscosity, inlet and discharge pressures, system confi...

  • Page 63: 22.5 Performance Curves

    22.5 performance curves flowrates for suction and discharge pressures for the pumphead at different drive speeds. Metric/imperial 100 200 300 400 500 600 flo wr at e / ml .Min -1 suction gauge pressure / bar discharge gauge pressure / bar santoprene or sebs tubing santoprene or sebs tubing santopren...

  • Page 64

    23 trademarks watson-marlow, qdos, qdos30 and renu are trademarks of watson-marlow ltd. 24 publication history m-qdos30-manual-gb-11 qdos30 manual pump user manual first published 07 12. Revised 11 12. Revised 03 13. Revised 07 13. Revised 07 13. Revised 08 13. Revised 02 14. Revised 03 14. Revised ...