WattAge Whisper Instructions For Final Assembly

Summary of Whisper

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    1 version v1.0 9-99 mtn all contents © copyright 1999 the wattage whisper is a 2-meter electric powered glider utilizing all balsa and plywood built up construction techniques. The polyhedral wing design is a flat bottom, phillips entry style that is incredibly stable throughout the entire flight en...

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    2 to make your modeling experience totally enjoyable, we recommend that you get experienced, knowledgable help with assembly and during your first flights. Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors. You can also contact the ...

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    3 our recommendations radio system the wattage whisper will require a minimum 3 channel radio control system that includes two servos. For this we recommend the hitec focus 3 channel radio with two standard servos. If you already own a radio system, or want to purchase a radio system that will be mo...

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    4 this instruction manual is designed to help you build a straight, great flying airplane. Please read this manual thoroughly before beginning assembly of your new wattage whisper arf. Use the parts photos below to identify and separate all of the parts before beginning assembly. **kit contents** we...

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    5 additional items required 32 33 34 35 36 37 molded plastic parts q {1} molded plastic canopy q {2} molded plastic cowl halves, right & left q {1} trim tape (1 white, 2 blue, 1 red & white) q {1} 15mm x 100mm plastic strip q {1} molded plastic tail fairing q {1} molded landing skid 38 39 40 41 42 m...

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    6 full size drawings listed below are full size drawings of the hardware included with the whisper. Use these drawings to familiarize yourself with each piece. Please refer back to this page to locate the proper hardware items when they are needed for a particular assembly step. **important** we hav...

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    7 **suggestion** to avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you op...

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    8 q 10) after the battery has discharged and the mo- tor has stopped, spray motor spray through the motor opening until the fluid runs clear. Apply oil to both of the bushings and wipe away all of the excess using paper towels. By completing these steps, you’ve seated the motor bushings and brushes,...

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    9 q 8) working with one outer wing panel and one outer dihedral brace for now, test fit the dihedral brace into the plywood box in the outer wing panel. The brace should slide into the wing panel up to the centerline. If it does not, remove the brace and lightly sand the edges and tips of the brace ...

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    10 q 18) working with the right wing half for now, test fit the dihedral brace into the plywood box in the root rib. The brace should slide into the wing up to the centerline. If it does not, remove the brace and lightly sand the edges and tips until the proper fit is obtained. The dihedral brace is...

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    11 installing the wing hold down strip q 30) using a ruler and a pen, measure and mark the center of the 15mm x 100mm white plastic strip. Q 31) position the strip on top of the wing. The back edge of the strip should be flush with the trail- ing edge of the wing and the centerline of the strip shou...

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    12 q 5) remove the assembly and mix a small amount of kwik bond 5 minute epoxy. Apply a thin layer of glue to the inside of the predrilled hole in the fuse- lage side and to the gluing surfaces of the block. Reinstall the block and remove any excess epoxy us- ing a paper towel and rubbing alcohol. A...

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    13 q 4) place the stabilizer onto the stabilizer mount- ing platform. The trailing edge of the stabilizer should be even with the rear edge of the fuselage. Q 5) install the wing onto the fuselage. Align the centerline drawn on the top and the rear of the stabi- lizer with the centerline marks drawn...

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    14 q 11) apply a couple of drops of lightweight ma- chine oil to the pivot point of each hinge. See figure # 6 below. Figure # 6 applying oil to the pivot point of the hinges will prevent the epoxy from gluing the hinges solid when they are installed. Q 12) mix a small amount of kwik bond 5 minute e...

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    15 q 6) when you are sure that everything is aligned correctly, mix up a generous amount of kwik bond 5 minute epoxy. Apply a generous layer to the slot in the horizontal stabilizer and to the entire bottom surface of the vertical stabilizer. Set the stabilizer in place and realign. Double check all...

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    16 parts required servo installation installing the servo tray q {1} servo tray q {1} servo tray support q 1) test fit the servo tray and the servo tray sup- port into the fuselage. The support is installed into the two precut notches in the bottom of the fuselage sides. The servo tray fits into the...

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    17 q 4) pull the pushrod housings through the servo compartment until 1/4” of each housing extends be- yond the outside of the pushrod exit slots. Q 5) mix a small amount of kwik bond 5 minute epoxy. Carefully apply a small amount to the ends of the pushrod housings where they exit the fuselage. Use...

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    18 q 13) mount the control horn to the rudder by in- serting the two 2mm x 15mm machine screws through the control horn mounting base, through the rudder, and into the backplate. Tighten the screws, but do not overtighten them. You do not want to crush the wood. See photo # 22 below. Photo # 22 inst...

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    19 installing the rudder pushrod q 23) slide the second threaded pushrod wire into the rudder pushrod housing from the top of the fuse- lage. Note that the wire has threads on one end of it. Slide the plain end of the wire into the housing. Q 24) slide the second 1/4” piece of clear vinyl tubing ove...

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    20 q 2) with the motor loosely in the motor mount, twist the motor so the wires on the back of the motor are perpendicular to the mounting tabs on the motor mount. Slide the motor back so the front edge of the motor is 3/4” in front of the motor mount halves. Tighten the two machine screws to hold t...

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    21 installing the propeller q 5) using a modeling knife, carefully cut out the two molded air ducts in the sides of the cowl. See photo # 30 below. Photo # 30 q 6) slide the cowling over the motor, but do not install it at this time. Q 7) install the two folding propeller blades onto the propeller h...

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    22 parts required aligning the canopy q {1} molded plastic canopy q {4} 2mm x 12mm wood screws canopy installation q 1) using a modeling knife, carefully cut out the canopy along it's molded edges. Remove both of the ends of the canopy also. See photo # 34 below. Photo # 34 q 2) set the canopy onto ...

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    23 parts required installing the landing skid q {1} molded landing skid landing skid installation q 1) using a modeling knife, carefully cut out the plastic landing skid. Leave about 1/8” of material around the base of the skid to use as a gluing surface. Q 2) test fit the skid onto the bottom of th...

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    24 balancing q 1) it is critical that the whisper be balanced cor- rectly. Improper balance will cause your plane to lose control and crash. The center of gravity is located 2-3/8” back from the leading edge of the wing, at the fuselage sides. This location is recommended for initial test flying and...

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    25 q c) check the rudder. Looking from behind the airplane, move the rudder stick to the right. The rudder should move to the right. If it does not, flip the servo reversing switch on your transmitter to change the direction. Q d) check the throttle. Moving the throttle stick forward should turn on ...

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    26 if you decide you have no choice but to learn to fly on your own, choosing the right place to fly your whis- per is of the utmost importance. Select your potential flying field with the following considerations: 1) look for a site that has a soft landing area. The best sites are large grassy fiel...

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    27 fly the airplane level for about 30 feet and allow the speed to pick up. Use the rudder to keep the whis- per tracking straight. After the whisper has picked up some speed, begin a shallow climb-out by apply- ing a small amount of up elevator. Be gentle. You don't want to overcontrol the airplane...

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    28 3) overcontrolling. Most new pilots try to fly like they are playing a video game. Most likely, you will never need full stick movement for any correction. Typically, you will need very little down elevator as well. Remember to move the stick in only small amounts at a time. The radio control sys...

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    29 watch the tail of the airplane bounce up to see if you are hitting lift. When you fly into a thermal it kicks the tail up and thus points the nose down. Despite this “dive” position your plane may actu- ally be going up in the lift. It depends on the strength of the thermal. That “up tail” is a s...

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    30 polyhedral wing: a wing that has dihedral in three different points on the wing. The whisper utilizes a polyhedral wing. Pushrods: connect between the control surface and the servo. Transfers the movement of the servo to the control surface. Pushrod housing: a tube that is usually nylon. The push...

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    31 telling us what you like and don't like determines what model kits we make and how we make them. We would appreciate it if you would take a few minutes of your time to answer the following questions about this kit. Simply fold this form on the dotted lines, seal with tape and mail it to us. Do no...

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    32 fold along dotted line fold along dotted line global hobby distributors attn: wattage customer care 18480 bandilier circle fountain valley, ca. 92728 post office will not deliver without proper postage.