1. DL manuals
  2. Watts Industries
  3. Water System
  4. M3011-W100SM
  5. Operating Manual

Watts Industries M3011-W100SM Operating Manual

Manual is about: WATER CONDITIONER with WM100SM valve

Summary of M3011-W100SM

  • Page 1

    Operating manual water conditioner with wm100sm valve ® water quality & conditioning products.

  • Page 2

    2 table of contents introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 general warnings . . . . . . . . . . . . . . . . . . . . . . . . . .1 principles of softening-ion exchange . . . . . . . . . .2 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 3: General Warnings

    3 introduction general warnings the control valve, fittings and, or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing. Do not use vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicon lu...

  • Page 4

    4 introduction minimum/maximum operating pressures 20 psi (138 kpa) -125 psi (862 kpa) minimum/maximum operating temperatures 40°f (4°c) -110°f (38°c) current draw & voltage 0.5 amperes 110 volts other options available table 2 contains a summary of specifications for the control valve and bypass va...

  • Page 5

    5 control valve functions this glass filled noryl fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener. The control valve can be set to regenerate on demand (consumption of a predetermined amount of water) and/or as a time cloc...

  • Page 6: Installation Preview

    Installation conduct a visual check of all equipment for any damage that may have occurred during shipment. Note: if there is obvious damage to any equipment, it should be noted on the carrier’s bill of lading. Open and inspect the contents of all closed crates, cartons, etc. And inspect for con- ce...

  • Page 7

    7 installation figure 1: plumbing with by pass (standard). Figure 3: bypass (standard). Figure 6: figure 2: plumbing with 3-way b pass. Figure 4: 3-way bypass plumbing. When installing sweat copper follow state and federal codes by using a lead free solder and flux. Use a joint comp ound to seal thr...

  • Page 8

    8 installation step 4: move brine tank next to softener and connect brine draw line to value. With brine tank next to the soft- ener tank connect the brine drawline to valve body. Control valves that use a regen- erant, come equipped with a 3/8" refill flow control assembly. To complete the regenera...

  • Page 9

    9 installation step 5: connect the drain line if the drain line is a 5/8" flexible poly tube, slide the nut onto the poly tube, then place the poly tube insert into the end of the poly tube and tighten the nut on to the 3/4" drain line fit- ting. The nut is only designed for use with flexible poly t...

  • Page 10

    10 control programming dir/time clock options for dir softeners, there are two options for setting the gallons capacity. The gallons capacity is automatically calculated if set to auto. Reserve capacity, is automatically estimated based on water usage if auto is used. The other option is to set the ...

  • Page 11

    Control programming installer (i) displays/settings step 1i – press next and arrow up simulta- neously for 3 seconds. Step 2i – hardness: set the amount of hard- ness in grains of hardness as calcium carbonate per gallon using, arrow down or arrow up but- tons. The default is 20 with value ranges fr...

  • Page 12

    Programming (note) sanitizing the system 12 set time of day the user can also set the time of day. Time of day should only need to be set after extended power outages or when day- light savings time begins or ends. If an extended power outage occurs, the time of day will flash on and off which indi-...

  • Page 13

    13 contents drive cap assembly main piston and regenerant piston the drive gears turn the main gear of the drive cap assembly, which moves the piston. The screw-driven, horizontally mov- ing piston stops at specific positions to direct the flow of water to backwash, regenerate, rinse or refill. The ...

  • Page 14

    14 contents the drain line flow control can be installed in the standard 1/4" drain line elbow, which accommodates 5/8" poly tube or 3/4" npt drain line connections. The optional nut and poly tube insert for the 3/4" drain line elbow is designed for use with flexible poly tube only. The 3/4" drain l...

  • Page 15: Service Instructions

    15 system components described system components described drive assembly remove the valve cover to access the drive assembly. Disconnect the power source plug (black wire) from the pc board prior to disconnecting the motor or water meter plugs from the pc board. The motor plug connects to the two-p...

  • Page 16

    Service instructions board. Move the spring clip loop to the right and hold. Rotate the motor at least a 1/4 turn in either direction before gently pulling on the wire connectors to remove the motor. Pulling directly on the wires without rotating the motor may break the wires off the motor. Replace ...

  • Page 17

    Contents the plug and/or injector can be pried out with a small screwdriver. The plug can be wiped clean. If the plug leaks replace the entire plug. The injector consists of a throat and a nozzle. Chemically clean the injector with vinegar or sodium bisulfite. The holes can be blown out with air. Bo...

  • Page 18

    18 drawing and part numbers brine tank and softener tank front cover and drive assembly figure 17 figure 18 drawing no. Order no. Description qty. 1 kc11v317501 w100sm front cover asy 1 2 kc12v3107-01 w100sm motor 1 3 kc12f3106-01 w100sm drive bracket 1 & spring clip 4 kc12v3108 w100sm pc board 1 5 ...

  • Page 19

    19 contents drive cap assembly, downflow piston, upflow piston, regenerant piston and spacer stack assembly drawing no. Order no. Description qty. 1 kc12v3005 w100sm spacer stack assembly 1 2 kc12v3004 drive cap asy 1 3 kc12v3135 o-ring 228 1 4 kc12v3011 w100sm piston downflow asy 1 5 kc12v3174 w100...

  • Page 20

    20 drawing and part numbers drawing no. Order no. Description qty. 1 kc12v3195-01 w100sm refill port plug asy ** 2 kc12h4615 elbow locking clip 1 3 kc12jcp-p-6 polytube insert 3/8 1 4 kc12jcpg-6pblk nut 3/8 1 5 kc12h4613 elbow cap 3/8 1 6 kc12v3163 o-ring 019 1 7 kc12v3165-01 w100sm rfc retainer asy...

  • Page 21

    21 drawing and part numbers water meter and meter plug installation fitting assemblies drawing no. Order no. Description qty. 1 kc12v3151 w100sm nut 1” qc 1 2 kc12v3003 w100sm meter asy 1 3 kc12v3118-01 w100sm turbine asy 1 4 kc12v3105 o-ring 215 1 5 kc12v3003-01 w100sm meter plug asy 1 * order numb...

  • Page 22

    Drawing no. Order no. Description qty. 1 kc12v3151 w100sm nut 1” quick connect 2 2 kc12v3150 w100sm split ring 2 3 kc12v3105 o-ring 215 2 4 kc12v3145 w100sm bypass 1” rotor 2 5 kc12v3146 w100sm bypass cap 2 6 kc12v3147 w100sm bypass handle 2 7 kc12v3148 w100sm bypass rotor seal retainer 2 8 kc12v315...

  • Page 23

    23 drawing and part numbers flow diagram...Service flow diagram...Rinse flow diagram...Backwash flow diagram...Fill flow diagram...Downflow brine.

  • Page 24: System Troubleshooting

    24 troubleshooting problem cause correction 1. Loss of resin a. Broken distribution tube a. Replace distribution tube. B. Inlet/outlet connection reversed. B. Reconnect inlet/outle t connection properly. 2. Softener fails to regenerate. A. Electrical service to unit has a. Assure permanent electrica...

  • Page 25: See

    Troubleshooting problem cause correction 8. Excessive water in brine tank. A. Plugged drain line flow control. A. Clean flow control. B. Plugged injector system. B. Clean injector and screen. C. Foreign material in brine valve. C.. Replace timer. D. Defectie controller. D. Replace controller. E. For...

  • Page 26: Troubleshooting Programming

    Troubleshooting troubleshooting programming problem possible cause solution 1. Timer does not display time of day a. Transformer unplugged a. Connect power b. No electric power at outlet b. Repair outlet or use working outle t. C. Defective transformer c. Replace transformer d. Defective pc board d....

  • Page 27

    27 contents troubleshooting programming (continued) problem possible cause solution 6. Control valve stalled in regeneration a. Motor not operating a. Replace motor b. No electric power at outlet b. Repair outlet or use working outlet c. Defective transformer c. Replace transformer d. Defective pc b...

  • Page 28

    Manufactured by watts water quality & conditioning products, 13700 highway 90 w., san antonio, tx, usa form: 0500-200 p/n: xosw100sm distributed by:.