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  5. Installation Instructions And Owner's Manual

Wayne-Dalton 8000 Series Installation Instructions And Owner's Manual

Manual is about: TorqueMaster - Single and Double Spring

Summary of 8000 Series

  • Page 1

    This installation document is available at no charge from: - your local wayne dalton sales center, or - online at www.Wayne-dalton.Com , or - by mailing to: wayne dalton, a division of overhead door corporation, p.O. Box 67, mt. Hope, oh., 44660 ©copyright 2018 rev6_03/05/2018 part number t a b l e ...

  • Page 2: Warning

    Important safety instructions definition of key words used in this manual: warning indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury. Caution property damage or injury can result from failure to follow instructions. Important: required step for...

  • Page 3

    Weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. For ...

  • Page 4

    Torsion springs rh/lh counterbalance lift cables end bearing bracket rh/lh (as required) center bracket (as required) center bracket bearing (as required) center coupler assembly (as required) keys (as required) keys (as required) 1/4”-14 x 5/8” self tapping screws (as required) 1/4”-14 x 7/8” self ...

  • Page 5

    Attached bottom corner brackets, and by the bottom corner bracket warning labels on each end stile. The intermediate i section may have a warning label attached to either right or left hand end stile of the section. This section is always the 3rd section from the bottom of the door. 18” or 21” secti...

  • Page 6

    6 a. Flag angles (as required): a1. Quick install (q.I.) flag angles a2. Fully adjustable (f.A.) flag angles b. Jamb brackets (as required): b1. Quick install (q.I.) jamb brackets b2. Fully adjustable (f.A.) jamb brackets b3. Windload jamb brackets c. Track rollers (as required): c1. Short stem trac...

  • Page 7

    Door installation instructions before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Note: reference tds 160 for general garage door termin...

  • Page 8: Warning

    Attaching bottom corner brackets 4 note: refer to door section identification, located in the pre-installation section of this manual or refer to breakdown of parts. Note: cable drum assemblies are marked right and left hand. Uncoil the counterbalance lift cables. Cable loop cable loop counterbalanc...

  • Page 9

    Attaching graduated hinges 5 note: refer to door section identification, located in the pre-installation section of this manual. Note: the graduated hinges can be identified by the number stamped on the lower hinge leaf. Note: refer to the windload specification sheet to determine the appropriate lo...

  • Page 10: Caution

    Loosen the 5/16”-18 hex nut (4) 1/4”-14 x 7/8” self drilling screws top fixture base top fixture slide top section insert long stem track roller inner end cap attaching strut(s) to section 7 note: refer to door section identification, located in the pre-installation section of this manual or refer t...

  • Page 11: Caution

    Important: the distance between the step plate and the middle of the lift handle must be 20” minimum to 30” maximum. If necessary reposition the upper lift handle to stay within the required dimension. Using the lift handle holes as a template, drill (2) 9/32” dia. Holes through the lock section. En...

  • Page 12: Warning

    Then end hinges last using 1/4” - 14 x 5/8” self tapping screws. Repeat same process for other sections, except top section. Intermediate section bottom section lock section vertical track vertical track center hinge(s) left graduated end hinge with short stem track roller right graduated end hinge ...

  • Page 13

    3/8”-16 hex nut horizontal track angle 3/8”-16 x 3/4” truss head bolt 1/4”-20 x 9/16” track bolts 1/4”-20 flange hex nuts horizontal track flag angle upper slot level if you have angle mount: to install horizontal track, place the curved end over the top track roller of the top section. Align the bo...

  • Page 14

    Bend back and fourth to seperate the (2) end bearing brackets (2) 3/8”-16 hex nuts (2) 3/8”-16 x 3/4” truss head bolts upper slots lower slots horizontal track angle or important: the end bearing bracket’s lower slots are used on doors with 12” radius track; the upper slots are used on doors with 15...

  • Page 15

    Torsion shaft / torsion keyed shaft right wound, red winding cone (left hand side) left wound, black winding cone (right hand side) right hand cable drum, black left hand cable drum, red important: on single spring applications, only a left wound (black winding cone), is required. Note: layout count...

  • Page 16

    Note: refer to package contents / breakdown of parts, to determine if your door came with a coupler assembly. Important: the spring warning tag(s) supplied must be securely attached to the stationary spring cone(s) in plain view. Should a replacement spring warning tag be required, contact wayne dal...

  • Page 17: Warning

    Securing door for spring winding 22 with the door in the fully closed position, place locking pliers onto both vertical tracks just above the third track roller. This is to prevent the garage door from rising while winding springs. Note: check the following before attempting to wind torsion spring(s...

  • Page 18: Warning

    Note: if rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber. Warning failure to assemble and attach rear back hangs properly according to the above instructions may result in door falling when raised, ...

  • Page 19: Warning

    Inside lock install the inside lock on the second section of the door. Secure the lock to the section with (4) 1/4” - 20 x 11/16” self drilling screws. Square the lock assembly with the door section, and align with the square hole in the vertical track. The inside lock should be spaced ap- proximate...

  • Page 20: Caution

    Cleaning your garage door important: do not use a pressure washer on your garage door! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

  • Page 21

    Warning warning lift handles/gripping points are required on this door, located as spelled out in the installation instructions, even if the door is motor operated. Failure to install and use these lift handles/ gripping points on this door can result in serious injury to fingers and/or hands, if pl...

  • Page 22

    Limited warranty models 8000, 8100, 8200 wayne dalton, a division of overhead door corporation (“seller”) warrants to the original purchaser of the models 8000, 8100, 8200 (“product”), subject to all of the terms and conditions hereof, that the product and all components thereof will be free from de...

  • Page 24

    If you need assistance, please call 1-866-569-3799 (press option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. Thank you for your purchase. Please do not return this product to the store after installation is com...