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Wayne-Dalton 9800 Installation instructions and owner's manual

Other manuals for 9800: Quick Start Owner's Manual

Summary of 9800

  • Page 1

    This installation document is available at no charge from: - your local wayne dalton sales center, or - online at www.Wayne-dalton.Com, or - by mailing to: wayne dalton, a division of overhead door corporation, p.O. Box 67, mt. Hope, oh., 44660 ©copyright 2017 rev12_04/21/2017 part number t a b l e ...

  • Page 2: Warning

    Important safety instructions definition of key words used in this manual: warning indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury. Caution property damage or injury can result from failure to follow instructions. Important: required step for...

  • Page 3

    12” to 18” apart. For fully adjustable track: for the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstri...

  • Page 4

    5/16” x 1-5/8” hex head lag screws (as required) 5/16” x 1-1/4” clevis pin 1/4”-20 x 11/16” self drilling screws (red head) (as required) (2) 3/8”-16 x 3/4” truss head bolts bottom corner brackets rh/lh (as required) 5/16” x 1-5/8” hex head lag screws (red head) (as required) 5/16” x 2-1/2” hex head...

  • Page 5

    Locking pliers safety glasses approved winding bars saw horses 5.

  • Page 6

    6 a. Flag angles (as required): a1. Quick install (q.I.) flag angles a2. Fully adjustable (f.A.) flag angles b. Jamb brackets (as required): b1. Quick install (q.I.) jamb brackets b2. Fully adjustable (f.A.) jamb brackets c. Track rollers (as required): c1. Short stem track rollers c2. Long stem tra...

  • Page 7: Warning

    Installation before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Note: reference tds 160 for general garage door terminology at www.Dasma...

  • Page 8

    Long stem track roller double graduated end hinge (hinge tube) bottom section counterbalance lift cable short stem track roller bottom corner bracket warning label bottom corner bracket warning label #1 single graduated end hinge (hinge tube) bottom weather seal #1 single graduated end hinge (hinge ...

  • Page 9

    Holes. Note: larger doors with double graduated end hinges, fasten both hinges to connect the sections using 1/4” - 14 x 5/8” self-tapping screws. Repeat same process for other sections, except top section. Important: push & hold the hinge leafs securely against the sections while securing with 1/4”...

  • Page 10: Warning

    Top section top section nail door width + 3-3/8” to 3-1/2” 1-11/16” to 1-3/4” flag angle vertical track against track rollers flag angle or wallangle assembly top of flag angle or top of wallangle assembly attaching horizontal tracks 9 note: depending on your door, you may have quick install flag an...

  • Page 11

    Left end bearing bracket 5/16” x 1-5/8” lag screws top edge of flag angle bottom edge horizontal track note: repeat the same process for the right hand side. Position the left hand end bearing bracket up against the jamb and on the horizontal track, as shown. Fasten the left hand end bearing bracket...

  • Page 12

    Torsion shaft left wound, black winding cone (left hand side) right wound, red winding cone (right hand side) important: on single spring applications, only a left wound (black winding cone), is required. Note: layout counterbalance parts in proper orientation, then install onto torsion shaft, as sh...

  • Page 13

    Torsion keyed shaft left wound, black winding cone (left hand side) set collar center bearing coupler halve center bearing brackets left hand end bearing bracket equal spacing right hand end bearing bracket equal spacing torsion keyed shaft set collar equal spacing center bracket bushing center brac...

  • Page 14: Warning

    Locking pliers tighten set screws to 14-15 ft. Lbs. Of torque torsion shaft jamb counterbalance lift cable torsion shaft counterbalance lift cable taut note: repeat the same process for the right hand side using the right hand side the black cable drum. Left hand end bearing bracket torsion keyed sh...

  • Page 15: Warning

    High spring tension can cause serious injury or death. Do not adjust, repair or remove springs or parts to which springs are connected, such as steel brack- ets, cables, wood blocks, fasteners or other parts of the counterbalance system. Adjustments or repairs must only be made by a trained door sys...

  • Page 16

    Weather seal s nail weather seal jamb weather seal installed jamb header jamb nail note: door not shown for clarity. Balancing door 22 remove locking pliers. Lift door and check its balance. Adjustments to the required number of spring turns stated may be necessary. If door rises off floor more than...

  • Page 17: Warning

    Door arm hookup align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure asse...

  • Page 18: Caution

    Cleaning your garage door important: do not use a pressure washer on your garage door! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

  • Page 19

    Limited warranty model 9800 wayne dalton, a division of overhead door corporation (“seller”) warrants to the original purchaser of the model 9800 (“product”), subject to all of the terms and conditions hereof, that the product and all components thereof will be free from defects in materials and wor...

  • Page 20

    If you need assistance, please call 1-866-569-3799 (press option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. Thank you for your purchase. Please do not return this product to the store after installation is com...