Wayne P265 User Manual - page 25
25
In addition to the necessary parts to complete the gas conversion, each kit contains detailed instructions for the
conversion. To order the appropriate gas conversion kit, please contact a local wholesaler. The Wayne Combustion
Customer Service Department can assist in locating the nearest wholesaler.
The conversion will require drilling a new gas orifice, changing the regulator spring in the gas valve and properly
adjusting the gas pressure, applying new labels to the burner, and in the case of burners with either Electronic Pilot
(EP) or Standing Pilot Ignition systems, a change to the pilot orifice. In order to assist with the planning of a
conversion from natural to LP gas, or LP gas to natural, a list of necessary tools/equipment is shown below:
To complete the conversion, follow the directions provided with the kit.
SECTION IV: CONSUMER INSTRUCTIONS
GENERAL INSTRUCTIONS FOR SERVICING BURNER
Gas burners require the services of an experienced technician for proper setting and adjustment. If the burner does not appea r to
be operating properly, DO NOT ATTEMPT TO ADJUST THE BURNER YOURSELF, but call in a competent serviceman. A
homeowner should be able to check several possible causes of shutdown before calling in a serviceman. The following check lis t
may eliminate the need for a service call or at least provide information for the serviceman.
1.
Check thermostat. Make sure that it is set at the desired room temperature. If the thermostat is damaged or loose on the wall ,
have it replaced or repaired.
2.
Check fuses in service box for the burner circuit. Replaceable type fuses should not be loose in the socket. If a fuse is blown
out or if in doubt, replace with the same size and type. If circuit breaker is in the service box, check position of indicato r. If
tripped, reset.
3.
Check on-off switch for the burner circuit, it may have been accidentally turned off.
4.
With the thermostat set 10 degrees above room temperature, the burner should start automatically. If it does not start, check
pilot. If no flame is visible, relight pilot following lighting instructions. Burners with the letters DI (Direct Ignition) and EP
(Electrical Pilot) do not have continuously burning pilots.
It is advisable, periodically, to visually inspect the burner. Check air inlet blower to make sure it is not clogg ed or
blocked. Check air shutter to make sure that it has not been tampered with, make sure that it is in the same position as
when final adjustments were made. Check blower wheel to see if it is dirty or full of lint. Open observation door and check
pilot flame. If the flame does not appear normal or if in doubt, call a serviceman. The areas around the conversion burner
should be kept clear and free of combustible materials, gasoline and other flammable vapors and liquids. The flow of combusti on
and ventilating air to the burner must not be blocked or obstructed in any manner.
CLEANING OF BURNERS (BY SERVICEMAN ONLY): Remove the burner from the appliance and visually inspect the blast tube
for any deterioration. On burners equipped with standing pilot or electronically ignited pilots, inspect pilot burner for dust or
corrosion and clean if necessary. Check pilots, thermo-couples, electrodes, etc. with illustrations in the owner’s manual for proper
locations. Check flame spreaders if applicable for any deterioration and replace if necessary. Remove corrugated flame ring f rom
the end of the venturi and clean. Visually inspect the inside of the venturi for any excessive rust or corrosion and clean if
necessary. Replace corrugated flame ring and reinstall burner.
Equipment (Both Kits):
1. Slack tube manometer
2. ¼” Flat head screw driver
3. 3/16” Allen wrench
4. 1/2” Open end wrench
5. 11/16” Open end wrench
6. 1/8” NPT brass barbed fitting
7. 1/8” Diameter clear or rubber tubing
8. An Instrument to measure CO
2
-%
9. An Instrument to measure CO-ppm
10. Orifice chart *
11. Stop watch
12. Burner manual
13. Drill Index (drill bits)
14. Drill
15. Conversion kit.
16. Soapy water bottle
17. Two 10” pipe wrenches
18. 7/16” Open end wrench