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Webasto BlueCool Classic Series Installation instructions manual

Manual is about: Self-Contained Marine Air Conditioning Systems

Summary of BlueCool Classic Series

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    Self-contained marine air conditioning systems installation instructions bluecool classic series.

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    • diagnosis and repair of malfunctioning, non-functioning or damaged webasto air conditioning systems requires special factory training, technical information, special tools and special equipment. • always carefully follow webasto installation instructions and heed all warnings. • improper installat...

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    Webasto bluecool classic series table of contents contents page 1 limited warranty .............................................................................................................................. 4 1.1 installation / validation & commissioning .............................................

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    Limited warranty webasto bluecool classic series 4 webasto bluecool classic ® series ac systems 1 limited warranty the webasto warranty policy is extended to cover webasto blue cool products manufactured or supplied by webasto ag, business unit global comfort solutions, hereafter wag-gcs, and is sub...

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    Webasto bluecool classic series limited warranty 5 1.2 limitations and exclusions this warranty is limited to repair & replacement only. It does not cover: • damages incidental and or consequential to the failure of webasto blue cool equipment • failure of the blue cool equipment due to normal wear,...

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    Foreword webasto bluecool classic series 6 2 foreword 2.1 general the air conditioning units covered in this manual can be used to cool marine vessel cabins and cockpits. Installation accessories can be found in our marine catalogue. 2.2 scope and purpose these installation instructions are intended...

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    Webasto bluecool classic series foreword 7 2.4 important safety information read before proceeding with installation! Warning! • always switch air conditioning units off during refueling or when in a refueling area. Caution! • location of wiring and control devices and installation of air ducting ar...

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    Overview webasto bluecool classic series 8 3 overview 3.1 typical installation the illustration below shows a typical installation of a self-contained air conditioning unit. Figure 1 typical installation a self-contained unit b digital control panel c return air grille d flexible air duct e transiti...

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    Webasto bluecool classic series overview 9 3.2 description and operation 3.2.1 self-contained air conditioning unit attention all webasto air conditioning units pump seawater around the condenser to aid in the cooling process. Cooling cycle the compressor compresses the refrigerant gas which is then...

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    Overview webasto bluecool classic series 10 3.2.2 digital display panel all webasto air conditioning units are controlled by a digital display which gives access to all functions necessary for the normal operation of the unit and attached accessories (blowers, pumps, etc.). In order to start the sys...

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    Webasto bluecool classic series overview 11 digital display the webasto digital display gives access to information and controls at three distinct levels: immediate access - level 1 1. Room temperature readout in the main 4 led display window 2. 3 small led’s to the left indicating the operating cyc...

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    Overview webasto bluecool classic series 12 automatic blank/sleep mode programmable time delay factory default:15 minutes. While in blank/sleep mode the cycle led flashes discretely every 20 seconds. To go back to normal operation push any key. Calibrate all blower speed settings in real time mode i...

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    Webasto bluecool classic series overview 13 table 1 secondary commands command display readout setting(s) blower speed control (0,1,2,3,4,5) a = automatic blower speed adjusted to temperature differential. 1 to 5 = manual speed control note: speed control is in real time mode i.E.Changes are effecti...

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    Overview webasto bluecool classic series 14 central blower control the central digital display also directly controls the blower of the evaporator. For all bluecool classic systems, there are two modes of blower control and operation: thermostatic interruption of blower operation as soon as the desi...

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    Webasto bluecool classic series installation 15 4 installation 4.1 installation and positioning of bluecool classic unit location: bluecool classic units are designed to be installed in any convenient location. The unit is normally placed in the living areas. The unit will produce condensation so a ...

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    Installation webasto bluecool classic series 16 figure 4 self-priming seawater pump wb200 2) seawater cooling exits: provide for a separate seawater exit for each air conditioning unit installed even if only one pump provides cooling for all units. Introduce shut-off valves for each unit if 1 pump p...

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    Webasto bluecool classic series installation 17 figure 5 centrifugal seawater pump note: keep all piping as short as possible without kinks or syphons clam-shell type thru-hull fitting with slots directed towards bow to obtain positive pressure in suction line sea-water strainer centrifugal non-self...

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    Installation webasto bluecool classic series 18 4.3 air ducting - ventilation 1) minimum air grill sections: in order to obtain an acceptable noise level at max. Blower speed certain requirements regarding grill and duct sections should be observed. Also, the size of the transition box behind the su...

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    Webasto bluecool classic series installation 19 3) blower outlets: 90° turns with flexible ducts directly from blower outlets should be avoided at all costs as they introduce severe restrictions in the air flow. All webasto blowers can be rotated through 45° steps so as to obtain a straight-line out...

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    Installation webasto bluecool classic series 20 4.4 standard electrical accessories figure 8 contains the minimum standard control elements delivered with all self-contained units. Electrical contents: control box; display cable; digital control panel and external air sensor. Figure 8 minimum standa...

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    Webasto bluecool classic series programming 21 5 programming 5.1 programming access entering programming mode to enter programming mode: 1. Turn on the unit by pressing the key. 2. Raise or lower the setpoint temperature to 29 °c (84 °f) or 15 °c (59 °f). 3. Turn off system by pressing the key. Atte...

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    Programming webasto bluecool classic series 22 entering programming menu level 2 • when security code is activated, push when unit is in operation till code appears in the display. • set security code by pushing or and confirm with (default = 64). • in case security code is not activated you will ha...

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    Webasto bluecool classic series programming 23 5.3 re-initializing of factory default settings it is possible to force the program to reinitialize all program values to factory default settings by the following procedure: 1. When reading the line as above (through the 29 °c (84 °f) setpoint), push t...

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    Programming webasto bluecool classic series 24 code 02 time delay before restart in minutes after a compressor stop when in “deicing” procedure (both for cool and heat cycle). 01 - 99 min. Code 00 factory calibration of ac voltage 60 hz as displayed on the digital panel when accessing the secondary ...

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    Webasto bluecool classic series programming 25 table 4 description of programming codes - setpoint at 15 °c (59 °f) code # factory setting description optional settings functions accessible when lowering the setpoint temperature to 15 °c (59 °f) code 195v ac for 230v units 90v ac for 115v units low ...

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    Programming webasto bluecool classic series 26 note a): ensure re-start! Check if blower starts running at lowest speed setting to avoid motor damage. 5.4 blower speed setting calibration enter programming mode with setpoint at 15 °c (59 °f); proceed to following line, i.E. Line = speed 5 (max). The...

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    Webasto bluecool classic series troubleshooting 27 6 troubleshooting 6.1 routine checks when starting up an air conditioning unit it is advisable to carry out a certain number of routine checks to ensure proper functioning of the unit: 1. Always check (especially after a long absence) the functionin...

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    Troubleshooting webasto bluecool classic series 28 6.3 visual error codes - digital display the following malfunctions will be displayed directly on the digital display by a code and will be followed by a system halt. Whenever any of these codes appear the system is stopped for approx. 60 seconds an...

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    Webasto bluecool classic series troubleshooting 29 table 5 failure code description possible cause solution low voltage low voltage cut-out. Power supply was over 5 sec lower than controller setting. Probably caused by long length power supply cable or overload. Check setting, default 195 v. Don't s...

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    Troubleshooting webasto bluecool classic series 30 t low (in cool mode, de-icing) or t high (in heat mode) limit exceeded. Compressor stopped to defrost or to cool down in heat mode. Compressor exceeded limits. Automatic restart, no complete system halt. Code visible in the display instead of evapor...

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    Webasto bluecool classic series troubleshooting 31 n/a no or insufficient cooling or heating performance. Bad air flow or water flow, filthy or blocked circulation. Ensure air or water flow (see a01 and/or a02). Lack of refrigerant. Lack of refrigerant mostly recognized by a low static pressure befo...

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    Schematics webasto bluecool classic series 32 7 schematics 7.1 wiring diagram - bluecool classic tcc v3 fuses: f1 print 315ma (115v 630ma) f2 fan 3.15a f3 valve 3.15a f4 pump 1 s w 3.15 a 4-way rev. Valve blower seawater pump 115/230v ac switch board pressure switches lp only for 16,000 btu and more...

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    Webasto bluecool classic series schematics 33 7.2 wiring diagram - bluecool classic multiple unit, one pump important the tcc controller card o f each unit should be without capacitor and resistor at the related output. Remove if necessary! Common seawater pump tcc pump outlet unit 1 115/230v ac swi...

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    Schematics webasto bluecool classic series 34 7.3 wiring diagram - bluecool classic pump wb200 bl br important for proper operation tcc controller settings at setpoint 29 °c, line must be set at 01 seawater pump tcc pump outlet cable colours bl br blue brown display comp fan valve pump external air ...

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    Webasto bluecool classic series technical data 35 8 technical data * has to be doubled for the 115v versions. * has to be doubled for the 115v versions. Model sc5 sc6.5 sc7 sc9 sc12 performance [btu / kw] 5,000 / 1.5 6,500 / 1.9 7,000 / 2 9,000 / 2.6 12,000 / 3.5 voltage 230v / 115v 50-60hz / 60hz 1...

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    Choose the right bluecool webasto bluecool classic series 36 9 choose the right bluecool how to choose the right bluecool air conditioner? Example: you own a yacht and would like to aircondition a room of 5 m (length) x 5 m (width) x 2 m (height). Step 1 determine the category of the cabin. We give ...

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    Webasto bluecool classic series the right cooling capacity 37 10 the right cooling capacity *(length x width x height) for extreme climatic conditions such as the persian gulf with sea-water temperatures of 32 °c and air temperatures of 40 °c, you have to add 25 to 30 % onto the calculated figure. I...

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    The right cooling capacity webasto bluecool classic series 38.

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    Ident-nr. W bcl010500b • 07/11 • m odifications and errors excepted • printed in the netherlands • © webasto ag, gcs 2011 webasto product international nl constructieweg 47 nl - 8263 bc kampen the netherlands phone: +31 (0) 38 337 11 37 fax: +31 (0) 38 332 51 81 e-mail: info-nl@webasto.Com internet:...