Webasto BlueCool S Series Installation Instructions Manual - Bluecool S Series

Manual is about: Marine self-contained air-conditioning systems

Summary of BlueCool S Series

  • Page 1

    Marine self-contained air- conditioning systems installation instructions bluecool s series.

  • Page 2: Bluecool S Series

    Bluecool s series improper installation or repair of webasto cooling and heating systems can lead to serious injury or death. To install and repair webasto cooling and heating systems you need to have completed a webasto training course and have the appropriate technical documentation, special tools...

  • Page 3: Bluecool S Series

    Bluecool s series table of contents 1 about this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 4: Bluecool S Series

    Bluecool s series 7 wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8 operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5: Bluecool S Series

    Bluecool s series 1 about this document 1 1 about this document special aspects are pointed out with the following symbols: caution particular danger of injuries or fatal accidents attention particular danger of damage to components flammable particular danger of fire and explosion environmental inf...

  • Page 6: 2   Important Notes

    2 important notes bluecool s series 2 2 important notes 2.1 safety precautions please read this information carefully before you begin with the installation! If you require additional information about special applications in the marine sector or are unsure about an application option, please contac...

  • Page 7: Bluecool S Series

    Bluecool s series 2 important notes 3 • directive 2002/95/ec of the european parliament and of the council of 27 january 2003 on the restriction of the use of certain hazardous substances in electrical and electronic devices • din en 387 (refrigeration systems and heat pumps - safety-related and env...

  • Page 8: 3   Delivery Scope

    3 delivery scope bluecool s series 4 3 delivery scope the delivery scope contains: 1 = electrical box 2 = fixation brackets/ l clamp (4x) 3 = air-conditioning unit 4 = installation instructions 5 = operating instructions 6 = digital display 7 = digital display bezel 8 = cabin temperature sensor 9 = ...

  • Page 9: Bluecool S Series

    Bluecool s series 4 information on unit 5 4 information on unit 4.1 proper use the air-conditioning system is used to air-condition ships. The bluecool s has been built according to the current state of technology and the recognised safety rules. Nevertheless, in case of improper or in appropriate u...

  • Page 10: 4   Information On Unit

    4 information on unit bluecool s series 6 4.4 type label the type label is located on the evaporator of the unit (see fig. 4). You will find the output, order number and registration data there. 4.5 unit description fig. 3 example of type label fig. 4 unit bluecool s 6 1 2 3 4 9 5 8 7 10 1 = fan out...

  • Page 11: Bluecool S Series

    Bluecool s series 4 information on unit 7 the bluecool s is an air-conditioning system with its four basic components, i.E. Compressor, condenser, evaporator and throttle element. Evaporator (air heat exchanger) refrigerant vapourises at low pressure and a temperature below the ambient temperature o...

  • Page 12: 4   Information On Unit

    4 information on unit bluecool s series 8 4.7 technical data model s8-r-230v- rev-r410a s10-r-230v- rev-r410a s13-r-230v- rev-r410a s16-r-230v- rev-r410a s20-r-230v- rev-r410a s27-r-230v- rev-r410a cooling capacity [btu/ h] *1 8,000 10,000 13,000 16,000 20,000 27,000 cooling capacity [kw] *1 2.4 2.9...

  • Page 13: Bluecool S Series

    Bluecool s series 4 information on unit 9 *1 btu/h and electrical data are based on 7 °c evaporation temperature and 38 °c condensation temperature *2 amperage values for core unit depending on compressor load. Maximum values under tropical conditions at 230v/50hz. *3 starting amperage rms (root mea...

  • Page 14: 5   Installation

    5 installation bluecool s series 10 5 installation 5.1 general information 5.2 installation location bluecool s air-conditioning systems are generally installed in the living area. Requirements for the installation location: • sufficient space must be available to ensure access to the refrigerant, s...

  • Page 15: Bluecool S Series

    Bluecool s series 5 installation 11 5.3 installation example the illustration below shows an example of a typical installation of a bluecool s air-conditioning system. Fig. 6 installation example a) bluecool s air-conditioning unit b) digital display c) return air grille d) flexible air duct e) tran...

  • Page 16: 5   Installation

    5 installation bluecool s series 12 5.4 transporting unit 5.5 mounting unit lift unit and position it at the installation location. Fasten the unit using the "l" clamps provided. Fasten the unit so that secure seating is ensured, however the unit can be removed again later for maintenance pur- poses...

  • Page 17: Bluecool S Series

    Bluecool s series 5 installation 13 5.7 installing sea water circuit note the sea water components must be installed with a continuous uphill slope from the through- hull fitting to the strainer and pump to the air- conditioning unit. This ensures that no air bubbles collect in the sea water circuit...

  • Page 18: 5   Installation

    5 installation bluecool s series 14 5.7.1 installing through-hull fitting the sea valve on the through-hull fitting is used for safety and maintenance purposes. Install through-hull fitting, seal off with sealant and check for leak-tight seating. 5.7.2 installing sea water pump selecting sea water p...

  • Page 19: Bluecool S Series

    Bluecool s series 5 installation 15 5.7.3 installing sea water strainer install the sea water strainer in accordance with the ma- nufacturer's specifications. 5.7.4 installing sea water outlet the sea water outlet may not be mounted below the waterline. Although this results in reduced operating noi...

  • Page 20: 5   Installation

    5 installation bluecool s series 16 minimum cross-section of return air and supply air grille the minimum cross-sections of the return air and supply air grille and the air ducts must be taken into account for a satisfactory functionality of the air-conditioning system. Duct type when flexible air d...

  • Page 21: Bluecool S Series

    Bluecool s series 5 installation 17 screw out the screws of the fan motor and carefully remo- ve the fan without bending the impeller. The power cable to the fan can remain connected when doing so. The fastening screws of the fan housing are now acces- sible through the opening of the fan motor. Scr...

  • Page 22: 6   Electrical Connections

    6 electrical connections bluecool s series 18 6 electrical connections 6.1 general information the entire air-conditioning system must be protected by external circuit breaker in the supply line. With the bluecool s27, not only the power supply of the pcb, but also a separate power supply for the co...

  • Page 23: Bluecool S Series

    Bluecool s series 6 electrical connections 19 establish the mains connection. Guide the mains cable through the pg cable gland. Slide the ferrite over the mains cable in the electrical box and secure it with cable ties. Plug the mains cable with the phase and neutral conduc- tor into the cable termi...

  • Page 24: 6   Electrical Connections

    6 electrical connections bluecool s series 20 6.4 mounting digital display and cabin temperature sensor installation location the temperature measured by the cabin temperature sensor should realistically represent the actual room temperature. Do not mount the digital display or the cabin temperature...

  • Page 25: Bluecool S Series

    Bluecool s series 6 electrical connections 21 to activate the remote control, parameter 1 from the chapter 10.2.1, table 4 must be activated in the system programming. The parameter shows the display " 1.X " on the digital display. The parameter is to have the value 1 for the activated remote contro...

  • Page 26: 7   Wiring Diagrams

    7 wiring diagrams bluecool s series 22 7 wiring diagrams fig. 14 electrical wiring 1 3 2 4 5 6 7 8 9 10 11 1 = fan motor 2 = power supply 3 = low-pressure switch 4 = high-pressure switch 5 = cabin temperature sensor 6 = digital display 7 = pc diagnosis via usb 8 = evaporator temperature sensor 9 = 4...

  • Page 27: Bluecool S Series

    Bluecool s series 7 wiring diagrams 23 fig. 15 bluecool s, without soft start cb cb gr ge vi s w b l b l b r b l s w olp c r s b r b l b r b l olp c r s b r s w gn w s s w rt f 1 05 f 1 04 f 1 03 f 1 02 f 1 0 1 230 v ac sw it chbo ar d sea w a ter pu mp 4-w ay r eve rs e valve fe rr it e run cap a c...

  • Page 28: 7   Wiring Diagrams

    7 wiring diagrams bluecool s series 24 fig. 16 bluecool s8 to s20, with soft start cb gr ge vi s w s w rt f 1 05 f 1 04 f 1 03 f 1 02 f 1 0 1 b l comp. C ommon s tart win d ing s wit c he d a c tive run win d ing b l b r s w gn w s b r b l s w olp c r s 230 v ac sw it chbo ar d sea w a ter pu mp 4-w...

  • Page 29: Bluecool S Series

    Bluecool s series 7 wiring diagrams 25 fig. 17 bluecool s27, with soft start cb gr ge vi s w s w rt f 1 05 f 1 04 f 1 03 f 1 02 l n n pe m a ins f 1 0 1 b l b l b r s w gn w s run win d ing run cap a c tive s tart win d ing on comp. Com s w b l b l olp c r s 230 v a c sw itchb o ar d sea w a ter pu ...

  • Page 30: 7   Wiring Diagrams

    7 wiring diagrams bluecool s series 26 fig. 18 bluecool s (several units, 1 pump) shar ed sea water pu mp pum p co nne ction s y stem 1 power supply for s ea water pump pum p co nn ection system 2 pu mp con n ectio n sys te m 3 pu mp con n ectio n sys te m 4.

  • Page 31: Bluecool S Series

    Bluecool s series 7 wiring diagrams 27 fig. 19 connection of power supply unit for wb200 sea water pump bl br sea w a ter pu mp pum p co nn ection cab le colo urs bl br blue br own fus e /vol tage set ti ng:.

  • Page 32: 8   Operation

    8 operation bluecool s series 28 8 operation 8.1 description the bluecool s air-conditioning systems are operated with the digital display. This enables access to all functions for standard operation of the air-conditioning system and the connected accessories (sea water pumps, remote control, etc.)...

  • Page 33: Bluecool S Series

    Bluecool s series 8 operation 29 8.6 switching on cooling mode/heating mode for information on switching on the system, see chapter 8.4. Switching over to cooling (heating) means selecting an operating mode which contains cooling (heating). • f01 = cooling only. • f02 = only heating (reverse heating...

  • Page 34: 9   Commissioning

    9 commissioning bluecool s series 30 9 commissioning 9.1 checking connections check all connections: – check the electrical connections for firm seating. – check the lines of the sea water circuit for firm seating and leaks. – check the air ducts for firm seating and leaks. Make sure the return air ...

  • Page 35: Bluecool S Series

    Bluecool s series 10 overview of programming functions 31 10 overview of programming functions table 2 operating structure operating level setting level 2 setting level 3 on on on 1-5, a display setpoint temperature 15-29 °c b fan speed setpoint temperature 15 °c, 59 °f setpoint temperature 29 °c, 8...

  • Page 36: Bluecool S Series

    10 overview of programming functions bluecool s series 32 10.1 entering setting levels 10.1.1 entering setting level 1 if the air-conditioning system is switched on, setting level 1 can be reached by repeatedly pressing the function button . First the fan speed “ b x ” appears, then the evaporator t...

  • Page 37: Bluecool S Series

    Bluecool s series 10 overview of programming functions 33 10.2 description of programming codes 10.2.1 operating level and setting levels 1, 2 and 3 note the parameters from parameter no. 2 can only be displayed or set after the access code has been entered. Table 3 parameter list of programming fun...

  • Page 38: Bluecool S Series

    10 overview of programming functions bluecool s series 34 table 4 parameter list of programming functions for setting level 2 display parameter value range assignment factory set- ting see page setting level 2 0. Undervoltage switch-off 180 to 210 - 195 37 1. Activation or deactiva- tion of ir remot...

  • Page 39: Bluecool S Series

    Bluecool s series 10 overview of programming functions 35 table 5 parameter list of programming functions for setting level 3 display parameter value range assignment factory set- ting see page setting level 3 u. Temperature unit 00 to 01 00 = °c 01 = °f 00 39 0. Switch-off temperature, compressor c...

  • Page 40: Bluecool S Series

    10 overview of programming functions bluecool s series 36 10.3 explanation of parameters 10.3.1 operating level parameter b: fan speed setting range: 1, 2, 3, 4, 5, a factory setting: a this parameter is used to manually set the fan speed in operation or to activate the automatic fan setting. 1 = fa...

  • Page 41: Bluecool S Series

    Bluecool s series 10 overview of programming functions 37 10.3.3 setting level 2 parameter 0: undervoltage switch-off setting range: 180 to 210 factory setting: 195 the undervoltage switch-off is defined for a supply voltage of 230 v. Dropping below the undervoltage threshold for more than 5 seconds...

  • Page 42: Bluecool S Series

    10 overview of programming functions bluecool s series 38 parameter c: access code for setting levels setting range: 00 to 99 factory setting: 64 the access code for the setting levels is stored in this parameter to prevent accidental changing of the programmed values. The access code can be selecte...

  • Page 43: Bluecool S Series

    Bluecool s series 10 overview of programming functions 39 10.3.4 setting level 3 parameter u: temperature unit setting range: 00, 01 factory setting: 00 changing over the temperature display from °c to °f for all temperature values 00 = °c 01 = °f parameter 0: switch-off temperature, compressor cool...

  • Page 44: Bluecool S Series

    10 overview of programming functions bluecool s series 40 parameter 5: switch-on/switch-off hysteresis compressor setting range: 0.1 to 0.8 °c 0.2 to 1.4 °f factory setting: 0.8 °c 1.4 °f this parameter is used to set the switch-on hysteresis of the setpoint temperature at which the compressor is sw...

  • Page 45: Bluecool S Series

    Bluecool s series 11 inspection and maintenance 41 11 inspection and maintenance it is recommended that a number of routine checks be carried out at regular intervals and when switching on the air-conditioning system so that the system continues to function properly and maintains its performance lev...

  • Page 46: Bluecool S Series

    11 inspection and maintenance bluecool s series 42 11.4 checklist for inspection and maintenance table 6 checklist for inspection and maintenance date 1 check the air filter on the evaporator and clean if necessary. See chapter 11.1 and fig. 4, no. 8. 2 check the flow rate of the sea water circuit a...

  • Page 47: Bluecool S Series

    Bluecool s series 12 decommissioning 43 12 decommissioning if the air-conditioning system is to be decommissioned, e.G. During the winter, the following procedure must be complied with: switch off the system by pressing the “on/off” button . Disconnect the power supply. Close all sea water valves. C...

  • Page 48: 13   Faults

    13 faults bluecool s series 44 13 faults 13.1 troubleshooting if faults occur, the system must be switched off. 13.2 faults displayed on digital display certain faults are displayed directly on the digital display as a code. At the same time, the air-conditioning system stops. Each time one of these...

  • Page 49: Bluecool S Series

    Bluecool s series 13 faults 45 • heating mode: air supply insufficient measures: check air supply. Difference between air inlet/air outlet temperature of evaporator at least 4 k. A09: fault in cabin temperature sensor cabin temperature sensor defective, interruption in power circuit/short circuit. C...

  • Page 50: 13   Faults

    13 faults bluecool s series 46.

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    Iden t- nr . Wb cl01 0 5 3 5 a • 11 /1 2 • e rr o rs an d om issio n s excep te d • © w e ba st o th erm o & com for t s e , 20 12 webasto thermo & comfort se postfach 1410 82199 gilching germany visitors’address: friedrichshafener str. 9 82205 gilching germany internet: www.Webasto.Com technical ex...