Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Dodge journey (jc) 1314082a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installatio...
Dodge journey (jc) 1314082a_en 3 heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructio...
Dodge journey (jc) 1314082a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explos...
Dodge journey (jc) 1314082a_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label....
Dodge journey (jc) 1314082a_en 6 preparing electrical system 1 bracket of fuse and relay box 2 5.5 mm dia. Hole hole for angle bracket 1 m5x16 bolt, washer, flanged nut 2 fuse holder 3 k3 relay 4 retaining plate for fuse holder 5 fuses pushed on premount wiring har- ness 2 1 10 10 2 1 2 3 4 5.
Dodge journey (jc) 1314082a_en 7 electrical system positive and ground connection 1 positive wire on original vehicle positive support point 2 ground wire on original vehicle ground sup- port point digital timer and summer/winter switch op- tion 1 summer/winter switch, drilled hole 12 mm dia. 2 digi...
Dodge journey (jc) 1314082a_en 8 fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin heater unit connector wg resistor group bl blue f3 25 a fuse gs fan switch sw black k3 fan relay vsvm power supply modul...
Dodge journey (jc) 1314082a_en 9 connection on 57-pin connector c114 2 in driver's side footwell. Produce connections as shown in wiring dia- gram. 1 blue (bl) wire connector c114/30 3 red (rt) wire from k3/87a 4 black (sw) wire from k3/30 5 blue (bl) wire of fan motor connect- ing fan-mo- tor remot...
Dodge journey (jc) 1314082a_en 10 remote option (thermo call) fasten receiver 1 with adhesive tape. Installing receiver 1 antenna installing antenna 1 push button installing push but- ton 1 12 1 13 1 14.
1314082a_en 11 dodge journey (jc) preparing installation location remove original vehicle bolts at position 1 [2x] and discard. Removing bolts drill out bracket 2 to 9.5 mm dia. At position 1 [2x]. Preparing bracket copy hole pattern to battery tray at position 3 [2x] on frame side member. 1 m8x70 b...
1314082a_en 12 dodge journey (jc) 1 m8x70 bolt, spring lockwasher, 40 mm shim 2 m6x70 bolt, spring lockwasher, 40 mm shim, 5 mm shim [2x each] 3 m8x70 bolt, spring lockwasher, 40 mm shim, 5 mm shim installing bracket glue on a foam strip in area of marking at po- sition 1. Cut 120 mm off edge protec...
1314082a_en 13 dodge journey (jc) insert two washers between heater unit and bracket 2 at position 1. 1 ejot screw, washer [2x] 3 ejot screw installing heater unit 1 ejot screw 2 ejot stud installing heater unit 23 3 1 2 24 2 1.
Dodge journey (jc) 1314082a_en 14 coolant warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing t...
Dodge journey (jc) 1314082a_en 15 gasoline a = 1300 b = 1440 hose c = 90° elbow, 18x18 discard section x cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut heat shrink plastic tubing to length. 1 50 mm long heat shrink plastic tubing [6x] preparing...
Dodge journey (jc) 1314082a_en 16 1 original vehicle stud bolt, m6x40 spacer nut installing spacer nut connect- ing heater unit outlet connect- ing heater unit inlet glue on adhesive base 1, secure hoses a and b with cable tie routing in engine compart- ment 27 1 28 b 29 a 30 1 b a.
Dodge journey (jc) 1314082a_en 17 1 spacer nut, m6x20 bolt, spring lockwasher 2 48 mm dia. Rubber-coated p-clamp routing in engine compart- ment 1 spacer nut, m6x20 bolt, spring lockwasher 2 48 mm dia. Rubber-coated p-clamp routing in engine compart- ment disconnect hose to engine outlet/heat ex- ch...
Dodge journey (jc) 1314082a_en 18 ensure sufficient distance to neighboring components. 1 hose of engine outlet 2 original vehicle spring clip connect- ing engine outlet diesel a = 1400 b = 1440 hose c = 90° elbow, 18x18 discard section x cutting coolant hoses to length push braided protection hoses...
Dodge journey (jc) 1314082a_en 19 remove original vehicle nut at position 1 and discard. 1 original vehicle stud bolt, m6x30 spacer nut 2 85 mm foam strip installing spacer nut remove original vehicle nut at position 1 and discard. 1 original vehicle stud bolt, m6x40 spacer nut 2 heat guard plate de...
Dodge journey (jc) 1314082a_en 20 routing in engine compart- ment 1 spacer nut, m6x20 bolt, spring lockwasher 2 48 mm dia. Rubber-coated p-clamp routing in engine compart- ment 1 spacer nut, m6x20 bolt, spring lockwasher, 48 mm dia. Rubber-coated p-clamp, heat guard plate routing in engine compart- ...
Dodge journey (jc) 1314082a_en 21 connect- ing heat exchanger inlet ensure sufficient distance to neighboring components. 1 spacer bracket 2 original vehicle spring clip 3 hose of engine outlet connect- ing engine outlet 45 b c 46 3 2 a 1.
Dodge journey (jc) 1314082a_en 22 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less...
Dodge journey (jc) 1314082a_en 23 1 drill 9.1 mm dia. Hole; install rivet nut installing rivet nut 1 silent block, flanged nut, rivet nut 2 metering pump 3 rubber-coated pipe clamp installing metering pump 1 wiring harness of metering pump, connec- tor mounted 2 wiring harness of metering pump, fuel...
Dodge journey (jc) 1314082a_en 24 shape fuel standpipe 1 according to tem- plate, cut to length and install. Installing fuel stand- pipe install fuel-tank sending unit 1 in accordance with manufacturer's specifications. Install fuel tank in accordance with manufacturer's spec- ifications. 2 90° mold...
Dodge journey (jc) 1314082a_en 25 shape fuel standpipe 1 according to tem- plate, cut to length and install. Installing fuel stand- pipe install fuel-tank sending unit 1 in accordance with manufacturer's specifications. Install fuel tank in accordance with manufacturer's spec- ifications. 2 90° mold...
Dodge journey (jc) 1314082a_en 26 combustion air 1 6.5 mm dia. Hole hole in bumper trim 1 muffler 2 m6x20 bolt, p-clamp, flanged nut 3 combustion air pipe 4 27 mm dia. Clamp installing muffler 61 1 62 2 3 4 1.
Dodge journey (jc) 1314082a_en 27 exhaust gas 1 exhaust pipe a = 360 2 exhaust end section b = 195 discard section x preparing exhaust pipe 1 hose clamp 2 exhaust manifold 3 m6x30 spacer nut, ejot stud installing exhaust manifold 1 p-clamp 2 hose clamp [2x] 3 exhaust pipe 4 muffler 5 spacer nut, m6x...
Dodge journey (jc) feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 12/2008 printing: stef- fen 1314082a_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, cl...
Dodge journey (jc) 1314082a_en 29 template for gasoline fuel standpipe 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size..
Dodge journey (jc) 1314082a_en 30 template for diesel fuel standpipe 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size..
Dodge journey (jc) 1314082a_en 31 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction),...
