Water heater unit installation instructions warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, techni...
2 ford focus / focus c-max / focus cc validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of...
3 ford focus / focus c-max / focus cc heater unit/installation kit additionally required optional heater control: additionally required with automatic air-conditioning up to 2005 model year: additionally required with automatic air-conditioning from 2006 model year: foreword the installation instruc...
4 special features are highlighted using the following symbols: mechanical work electrical connection coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Ford focus / focus c-max / focus cc i spec...
5 ford focus / focus c-max / focus cc heater unit installation location photo shows 1.8 liter 1 heater unit installa- tion loca- tion 1 1 warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling sys...
6 ford focus / focus c-max / focus cc preparing electrical system only with automatic air-conditioning connect additional green/white (gn/ws) wire 5 to k3/86 and pull into protective sleeving. Wiring diagram for additional wire connect lines provided to ipcu as shown in wiring diagram. Connect 6 mm ...
7 ford focus / focus c-max / focus cc electrical connection on focus wiring harness pass through 1 protective rubber plug detached digital timer 1 digital timer 2 summer/winter switch, drilled hole 12 mm dia. Diagram of wiring harness routing for focus fuse holder, relay k3 when drilling, watch comp...
8 ford focus / focus c-max / focus cc electrical connection on focus/focus cc from 2008 wiring harness pass through 1 protective rubber plug detached digital timer 1 digital timer diagram of wiring harness routing for focus fuse holder, relay k3 when drilling, watch components located behind! 2 k3 r...
9 ford focus / focus c-max / focus cc electrical connection on c-max wiring harness pass through 1 protective rubber plug detached digital timer 1 digital timer 1 summer/winter switch, drilled hole 12 mm dia. Wiring harness installa- tion dia- gram for c-max fuse holder, relay k3 fastening will not ...
10 ford focus / focus c-max / focus cc fan controller without automatic air-conditioning connection is carried out on connector c111, pin 22, at bottom of right-hand a-pillar. Produce connections as shown in wiring diagram with blade connectors provided. 3 connector c111 1 red (rt) wire to k3/87a 2 ...
11 ford focus / focus c-max / focus cc fan controller with automatic air- conditioning 2 ipcu socket 1 4 mm dia. Hole, 5.5x13 self-tapping screw 3 brown (br) wire from ipcu/85 4 6 mm dia. Cable lug, original vehicle bolt ipcu fastening connection is carried out on 26-pin connector c540, pin 15. Prod...
12 ford focus / focus c-max / focus cc wiring dia- gram for automatic air-condi- tioning webasto components ford components colors and symbols legend hg heater unit tt-c/e f10 fan fuse rt red f3 fan fuse k14 fan relay ws white k3 fan relay c111 connector on right-hand a- pillar sw black ipcu intelli...
13 ford focus / focus c-max / focus cc additionally for automatic air- conditioning from 12/05 produce connections as shown in wiring diagram. 1 cut off green/orange (gn/or) wire of c111/3 and insulate 2 green/orange (gn/or) wire of c111/3 3 connector c111 4 black (sw) wire of f4 5 black (sw) wire o...
14 ford focus / focus c-max / focus cc wiring dia- gram for automatic air-condi- tioning webasto components ford components colors and symbols legend hg heater unit tt-c/e f10 fan fuse rt red f3 fan fuse k14 fan relay ws white k3 fan relay c111 connector on right-hand a- pillar sw black ipcu intelli...
15 ford focus / focus c-max / focus cc remote option (telestart) receiver is mounted on existing bolt on positioning motor. 1 original vehicle bolt installa- tion loca- tion of receiver 1 receiver installing receiver 1 antenna installing antenna 1 21 i 1 22 1 23.
16 ford focus / focus c-max / focus cc thermo call option on focus countersink holes (1) for m4 countersunk head screws from inside. 2 receiver, 1 4.5 mm dia. Hole, m4x10 countersunk head screw (from inside), nut [2x] 3 self-adhesive velcro strip as rattle protection installing receiver 1 antenna in...
17 ford focus / focus c-max / focus cc thermo call option on c-max 2 receiver, self-adhesive velcro strip installing receiver 1 antenna installing antenna 1 pushbutton installing push button 1 27 i 1 28 1 29.
18 ford focus / focus c-max / focus cc preparing installation location cross member is dependent on vehicle equipment! 1 cross member 2 m10 bolts [3x] removing cross member design of guard plate (2) is dependent on vehicle equipment! 1 remove section and discard adapting guard plate if threaded inse...
19 ford focus / focus c-max / focus cc screw on flanged nut with flange toward front. 1 original vehicle stud bolt 2 m8 flanged nut preparing installa- tion loca- tion 34 2 1.
20 ford focus / focus c-max / focus cc preparing coolant connection warning! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position spring clips so that no other hose can be damaged! The connection should be "inline" based on the following diag...
21 ford focus / focus c-max / focus cc premounting heater unit 1 delivered heater unit assembly heater unit assembly 2 delivered coolant assembly 1 black (sw) rubber profile positioned in center between spring clips coolant assembly hole in corner of strut is used at position (3)! Only loosely mount...
22 ford focus / focus c-max / focus cc fastening for underride protection vehicle-dependent, if present! 1 m6x25 bolt in existing 7 mm dia. Hole 3 10 mm shim 2 pin lock premount- ing heater unit installing heater unit only for 1.4 liter; 1.6 liter; 1.8 liter engine guide heater unit to installation ...
23 ford focus / focus c-max / focus cc only for 2.0 liter engine guide heater unit to installation location and connect wiring harness as shown. Installing heater unit use holes in bracket as shown. Check position of all components and adjust if necessary. Check that they have free clearance. 1 m6x3...
24 ford focus / focus c-max / focus cc coolant connection warning! Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position spring clips so that no other hose can be dama...
25 ford focus / focus c-max / focus cc 1 hose section of heat exchanger inlet 2 engine outlet hose section cutting point remove connection piece according to manufacturer's instructions. Locking device (3) must be turned counterclockwise for this purpose. 2 carefully saw open clamp 1 discard hose pr...
26 ford focus / focus c-max / focus cc fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone ...
27 ford focus / focus c-max / focus cc slide metering pump as far as possible upward in oblong hole. Route fuel line and wiring harness as shown in following illustration. Fuel line to heater unit on pressure side of metering pump [side with connector]. 4 premounted metering pump 3 flanged nut 1 mec...
28 ford focus / focus c-max / focus cc removing fuel remove fuel-tank sending unit (4) in accordance with manufacturer's specifications. Break out connection piece (2) at rupture joint (1) with suitable tool (3) according to manufacturer's instructions. Removing fuel install fuel standpipe (ford ord...
29 ford focus / focus c-max / focus cc mounting underride protection for all vehicles! Underride protection is dependent on vehicle equipment! Cut out underride protection as shown. Cutting out underride protection only for 1.4 liter; 1.6 liter; 1.8 liter engine! Remove plastic threaded insert. Dril...
Ford focus / focus c-max / focus cc webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49- (0)1805-932278 final work warning! Reassemble the disassembled components in reverse order. Check all hoses, hose, spring and caillau clamps, as well as all electrical connections for firm seating. S...
31 ford focus / focus c-max / focus cc before parking the vehicle, make the following settings: 1 set fan to level "2", or possibly "1" 2 air outlet to windshield 3 set temperature to "max." for vehi- cles with- out automatic air-condi- tioning 1 temperature to "max.“ [2x] 2 air outlet to windshield...
