Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Mazda 3 mps 1311472a 2 table of contents validity vehicle and engine types, equipment variants as well as national specifications, which are not listed in these installation instructions, have not been tested. Installation according to these installation instructions may, however, be possible. The i...
Mazda 3 mps 1311472a 3 heater unit / installation kit recommended heater unit for the relevant vehicle class: the choice of heater unit is based on the size of the vehicle passenger compartment and the customer's comfort requirements. Foreword these installation instructions apply to mazda vehicles ...
Special features are highlighted using the following symbols: mechanics electrics water connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Mazda 3 mps specific risk of injury or fatal accidents. Specific...
Mazda 3 mps 1311472a 5 preliminary work warning! - open the tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery. - let off pressure in the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not app...
Mazda 3 mps 1311472a 6 preparing the electronics only for automatic air conditioning wire section 4 will be needed later for connecting the resistor. Cutting wires into sections wire sections pre- assemble the k3.1 relay 1 thermal insulation cover 2 edge protection profile inserting edge protection ...
Mazda 3 mps 1311472a 7 put the remaining flexible hose 1 on the positive cable on the heater unit cable harness 2. Connect the positive cable to the positive battery terminal 3. Positive connection 4 1 3 2.
Mazda 3 mps 1311472a 8 electrical connections cable harness feed-through 1 protective rubber sleeve time switch and summer / winter switch option 1 time switch 2 summer / winter switch cable harness installation diagram fuse holder, k3 relay, k3.1 relay 1 k3 relay, m5x16 bolt, washers, m5 nut 2 orig...
Mazda 3 mps 1311472a 9 automatic air conditioning blower control circuit diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e k1 blower relay rt red x1 6-pin connector c-04 connector c-04 ws white f3 fuse, 25a g1 blower motor sw black k3 blower relay g2 blowe...
Mazda 3 mps 1311472a 10 connection to the connector 3 c-04 connect with enclosed connectors according to the circuit diagram. 1 wire (sw) from k3/30 2 pink/orange (ro/or) wire to blower motor. 4 pink/orange (ro/or) wire to connector c-04. 5 red (rt) wire from f3/87a positive connection to the blower...
Mazda 3 mps 1311472a 11 pull the connection to connector 5 j-03 from the pjb fuse and relay support. Connect with enclosed butt connector 3 according to the circuit diagram. 1 yellow (ge) wire 2 black (sw) wire from k3.1/86 4 yellow (ge) wire relay k3.1 control 1 connector j-03 2 yellow (ge) plug-in...
Mazda 3 mps 1311472a 12 remote start option 1 receiver 2 bracket, drill hole in bracket to Ø6.5mm. 3 m6x12 bolt, original vehicle threaded insert assem- bling the receiver 1 antenna assem- bling the antenna 1 15 3 2 1 16.
1311472a 13 mazda 3 mps preparing the installation location remove the blower resistor 1 drill Ø 7mm holes1 [2x] in the bracket 2 according to the illustration. Preparing the bracket drill open holes 1[2x] in the strut 2 to Ø10mm. Preparing the strut assemble the bracket 2 according to the image, tr...
1311472a 14 mazda 3 mps remove original vehicle bolt 2, this will be used again. 1 m6 rivet nut 3 hole Ø 7mm tighten the rivet nut; remove the screw 1 blower resistance 2 m6x20 bolt, spring washer, body washer, 8mm spacer washer, original vehicle threaded insert assemble blower resistor preassemble ...
1311472a 15 mazda 3 mps installing the heater unit assemble the pre-assembled bracket according to the illustration. Resistor retaining plate 1 is assembled together with the bracket 3, spring washer 6, body washer 6, spacer 5mm 6, original vehicle threaded insert 6. 2 m6x20 bolt, spring washer, riv...
1311472a 16 mazda 3 mps prepare the strut according to the illustration 1 original vehicle bolt [see page 14, figure 21] 2 strut 3 5mm spacer disc assem- bling the strut 1 original vehicle bolt 2 strut 3 spacer nut m6x30 assem- bling the strut 1 29 2 3 2 1 3 30
Mazda 3 mps 1311472a 17 exhaust system 1 exhaust pipe a = 440mm 2 exhaust end section b = 50mm dispose of section x preparing the exhaust pipe ensure sufficient distance from adjacent components. 1 hose bracket 2 exhaust line, hose clamp on the exhaust silencer [covered] 3 heat insulation 4 m6x16 bo...
Mazda 3 mps 1311472a 18 fuel connection caution! Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump cable harness so that they are protected against stone impact. Unless s...
Mazda 3 mps 1311472a 19 placement of the fuel pipe 2 is done together with the metering pump cable harness 1 to the vehicle underbody along the original vehicle lines, secure with cable ties. Placing the fuel pipe installation location of the metering pump 1 is to the right next to the vehicle tank....
Mazda 3 mps 1311472a 20 shape, cut into sections, and insert the tank extracting device according to the template, see the installation instructions. Re-assemble tank mounting! 1 tank extracting device 2 tank mounting inserting tank extracting device install the tank mounting according to manufactur...
Mazda 3 mps 1311472a 21 combustion air run the combustion air line 1 according to the figure. Placement of the combus- tion air line note the spatial requirements for the engine filter housing. Fasten the intake silencer 3 to the cable harness 2with cable ties1. 1 combustion air intake pipe assemble...
Mazda 3 mps 1311472a 22 water connection for gasoline engines warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container! Route hoses so that they are kink-free. Unless specified otherwise, always fasten using cable clips. Position ho...
Mazda 3 mps 1311472a 23 b = 450mm c = 660mm dispose of section x cut the braided protective hose into sections and slide it onto hose b and hose c. Cutting water hoses into sections cut the braided protective hose in the middle and slide it onto hose b and hose c. Cut shrink-fit hose to size. 1 25 m...
Mazda 3 mps 1311472a 24 1 original vehicle engine exhaust hose 2 cut location splitting point 1 engine exhaust hose section connec- tion of moulded hose a: 1 heater unit connect- ing hose b on the heater unit align the rubber profile 1. Connect- ing hose b to moulded hose a 47 1 2 48 a 1 49 b 1 50 b...
Mazda 3 mps 1311472a 25 1 heater unit 2 cable clips connect- ing hose c on the heater unit before connecting, fill the water hoses with coolant. Insert the hose bracket 1 as shown in the figure. 2 heat exchanger inlet hose section connect- ing to the heat exchanger inlet prepare the water hoses with...
Mazda 3 mps feel the drive webasto ag po box 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 10/2006 press: steffen 1311472a final work warning! Reassemble disassembled components in reverse order. Check that all hose lines, clips, and al...
Mazda 3 mps 1311472a 27 for short distance trips, it is not recommended that the rear window heating be used. Rule of thumb for operating the auxiliary heating: driving time = heating time. Operating instructions for the end customer please remove page and add to the vehicle operating instructions. ...
Mazda 3 mps 0 100mm 100mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize 1311472a 28 tank extracting device template.
