Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Mazda 6 1313440a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location ...
Mazda 6 1313440a_en 3 heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions apply to...
Mazda 6 1313440a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Refere...
Mazda 6 1313440a_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove y...
Mazda 6 1313440a_en 6 electrical system fuse holder, relay k3 replace 25 a fuse f3 with 10 a fuse. 1 m5x16 bolt, washer, fuse holder, k3 relay, flanged nut on angle bracket 2 angle bracket 3 original vehicle bolt digital timer 1 digital timer wiring harness installation diagram installing wiring har...
Mazda 6 1313440a_en 7 fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin heater unit connector grs fan relay ws white f3 replace 25 a with 10 a fuse. Grr fan controller sw black fb 40 a heater fuse k3 fan r...
Mazda 6 1313440a_en 8 all vehicles connection on 24-pin connector 0940-01a, color black 1 from bcm 2. Produce connections as shown in wiring diagram. Connector is located on rear side of bcm. 3 red/white (rt/ws) wire of connector 4 red (rt) wire from k3/87a 5 black (sw) wire from k3/30 6 route black...
Mazda 6 1313440a_en 9 manual air conditioner connection on connector b 3 of a/c control panel, pin 1o. Produce connections as shown in wiring diagram. 1 black (sw) wire 1² 2 insulate red/white (rt/ws) wire of 10 a air- conditioner fuse and tie back 4 red/white (rt/ws) wire of connector b, pin 1o con...
Mazda 6 1313440a_en 10 remote option (telestart) 1 receiver, original vehicle stud bolt, original vehicle flanged nut installing receiver 1 antenna installing antenna temperature sensor htm100 1 temperature sensor 2 cable tie 3 original vehicle wiring harness installing tempera- ture sensor 1 12 13 ...
1313440a_en 11 mazda 6 preparing heater unit b = 910 c = 160 d = 750 hose a = 180° elbow, 18x18 discard section x cutting coolant hoses to length push braided protection hoses onto hose b and d and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] ...
1313440a_en 12 mazda 6 1 copy hole pattern [2x] 2 bracket 3 original vehicle bolt copying hole pattern remove bracket 1 9.1 mm dia. Hole; m6 rivet nut [2x each] installing rivet nut 1 m6x20 bolt, spring lockwasher [2x each] on rivet nut 2 bracket 3 original vehicle bolt installing bracket strut 2 wi...
1313440a_en 13 mazda 6 cut edge protection to length accordingly and mount. 1 30 mm edge protection 2 25 mm edge protection 3 100 mm edge protection installing edge protection secure muffler 2 with cable tie 1. 3 shape combustion air pipe preassem- bling muf- fler installing heater unit mount wiring...
Mazda 6 1313440a_en 14 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified ot...
Mazda 6 1313440a_en 15 pull fuel-tank vent line 1 off fuel tank and cut to length; hose section 1 and 2 will be reused. Removing fuel shape fuel standpipe 4 according to template and cut to length. Mount 3.5 mm dia., 90° molded hose 1 on connection piece of fuel standpipe 4. 2 16-24 mm dia. Clamp 3 ...
Mazda 6 1313440a_en 16 water warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant ho...
Mazda 6 1313440a_en 17 1 angle bracket 2 mount m6x20 bolt, large diameter washer, flanged nut in existing hole installing angle bracket connect- ing heater unit 1 29 mm dia. Rubber-coated p-clamp [2x] 2 m6x20 bolt, flanged nut on angle bracket 3 align black (sw) rubber isolator [2x] routing in engin...
Mazda 6 1313440a_en 18 1 edge protection 60 connect- ing engine outlet 1 4x20 mm spacer bracket 2 hose section of heat exchanger inlet 3 20x22 mm spacer bracket connect- ing heat exchanger inlet aligning coolant hoses 36 a 1 b 37 d 1 3 2 38 a b d.
Mazda 6 1313440a_en 19 exhaust gas 1 exhaust pipe a = 220 2 exhaust end section b = 75 discard section x preparing exhaust pipe slide exhaust-gas insulation 2 onto muffler. 1 flanged nut on preassembled bolt installing muffler 1 hose clamp [2x] 2 exhaust pipe installing exhaust pipe hold on wheel we...
Mazda 6 1313440a_en 20 1 underride protection 2 wheel well trim 3 strut 4 original vehicle bolt mounting underride protection 1 exhaust end section 2 hose clamp installing exhaust end section 42 mm dia. Hole at position 3 in wheel well trim 2. Align exhaust end section 3 flush on red (rt) rubber iso...
Mazda 6 feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 04/2008 printing: steffen 1313440a_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all ...
1313440a_en 22 57mm 252mm 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Mazda 6 template for fuel standpipe.
Mazda 6 1313440a_en 23 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we recomme...
