Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 suzuki grand vitara validity vehicle and engine types, equipment variants as well as national specifications, which are not listed in these installation instructions, have not been tested. Installation according to these installation instructions may, however, be possible. The installation locat...
3 3 suzuki grand vitara heater unit / scope of delivery also required: optional control element selection: recommended heater unit for the relevant vehicle class: select the heater unit based on the size of the vehicle passenger compartment and the customer's comfort requirements. Foreword these ins...
4 4 special features are highlighted using the following symbols: mechanics electrics water connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Suzuki grand vitara specific risk of injury or fatal acciden...
5 suzuki grand vitara heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery. - let off pressure in the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not...
6 suzuki grand vitara preparing the electronics cutting wire into sections connect according to the circuit diagram. Pull the wire section 2 into the enclosed insulation hose and, later, in the passenger compartment. Preparing fuse f4 sw 1,0mm² 2900 1 2 100 f4 10a sw 1 sw 2 86 85 30 87a 87 k3 rt/ ws...
7 suzuki grand vitara electrical connections positive and ground connection 1 ground wire to the original vehicle chassis ground point 2 positive wire to battery positive terminal distributor cable harness feed-through 1 protective rubber sleeve 2 blower controller cable harness, time switch and sw ...
8 suzuki grand vitara automatic air conditioning blower control connection to 2-pin connector 1 from the blower motor. Connect with enclosed butt connectors according to the circuit diagram. 2 blue/white (bl/ws) wire from blower relay 4 red (rt) wire from k3/87a 5 blue/white (bl/ws) wire to blower m...
9 suzuki grand vitara automatic air condition- ing circuit diagram webasto components suzuki components colors and symbols legend hg heater unit tt-c/e gm blower motor rt red x1 6-pin heater unit connector gr blower relay ws white f3 fuse kb air conditioning control sw black k3 blower relay 25a g52 ...
10 suzuki grand vitara time switch 1 time switch assem- bling the time switch summer / winter switch option 1 summer / winter switch, bore hole Ø12 mm assem- bling the summer / winter switch remote start option 2 fan housing 1 receiver, velcro tape (self adhesive) assem- bling the receiver 1 antenna...
11 suzuki grand vitara temperature gauge (only for htm 100) 1 temperature gauge 2 velcro tape (self adhesive) 3 air duct assem- bling the tempera- ture gauge thermo call option 1 receiver, velcro tape (self adhesive 2x) assemblin g the receiver 1 antenna assem- bling the antenna 1 tip switch assem- ...
12 suzuki grand vitara preparing the installation location run the heater unit cable harness 2 to position 1, make loop, run back to the heater unit installation location. Run the metering pump cable 3 to the metering pump installation location. Installing the cable harness 1 heater unit installatio...
13 suzuki grand vitara preparing the heater unit enclosed hose 30° Ø 20mm enclosed molded hose 180° Ø 20mm b = 975mm c = 780mm dispose of sections x cut off hose c just after the bend cutting water hose into sections slide the braided protective hose onto hose b and hose c and cut into sections. Div...
14 suzuki grand vitara installing the heater unit before assembling the heater unit, lower the crossarm 3 and replace the original vehicle bolt at position 4 with an m6x30 bolt. 1 spacer with recess 8 mm 2 spacer with recess 5mm, body washer 5 Ø 48 clip with rubber removed, 5 mm spacer, mg flanged n...
15 suzuki grand vitara water connection warning! Tighten all hose clamps with 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable clips. Position hose clamps and spri...
16 suzuki grand vitara remove the original vehicle hose 1 from the motor outlet to the heat exchanger inlet and dispose. The spring band clamps will be used again. Splitting point ensure sufficient distance from adjacent components. 1 bore hole Ø 9.1mm, m6 rivet nut, m6x20 bolt, spring washer 2 rubb...
17 suzuki grand vitara check the entire length of the water hoses and correct if necessary. Fasten the water hose b to the cable harness with cable ties 1. Installing in the engine compart- ment 28 b a 1.
18 suzuki grand vitara fuel connection caution! Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump cable harness so that they are protected against stone impact. Unless sp...
19 suzuki grand vitara separate the leading fuel line 1 according to the figure and insert the fuel extractor. 2 separation location, fuel extractor, Ø 10 mm hose clamps [2x]. Fuel take- off 1 hose section, Ø 10 mm hose clamps [2x]. 2 180° molded hose, hose clamps [2x] 3 cable clip 4 mecanyl fuel li...
20 suzuki grand vitara exhaust system 1 exhaust pipe a = 560mm 2 exhaust end section b = 90mm dispose of section x preparing the exhaust pipe 1 silencer 2 20mm spacer 3 m6x40 bolt, body washer, m6 flanged nut on existing hole assem- bling the silencer slide the exhaust insulation 3 on the exhaust li...
Suzuki grand vitara webasto ag postfach 80 - 82132 stockdorf - hotline 0 18 05 / 93 22 78 hotfax (0395) 55 92-353 - http://www.Webasto.De feel the drive final work warning! Reassemble disassembled components in reverse order. Check that all hose lines, clips, and all electrical connections are secur...
22 22 suzuki grand vitara operating instructions for the end customer please remove page and add to the vehicle operating instructions. Warning! The installation of the auxiliary heating on the underbody compromises the wading and off-road capabilities of the vehicle. Avoid major mechanical effects ...
