Webasto Thermo Top Evo - B Installation Instructions Manual - Table of Contents

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Summary of Thermo Top Evo - B

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    Wasserheizgerät water heater einbauanweisung installation instructions thermo top evo thermo top evo - b (benzin / petrol) thermo top evo - d (diesel).

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    Thermo top evo 1 2 24 23 25 22 21 3 10 26 27 4 28 29 4 7 10 14 1 5 30 21 22.

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    Thermo top evo 6.

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    Thermo top evo.

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    Thermo top evo m6 x 16 0 - 5°.

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    Thermo top evo 18.

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    Thermo top evo improper installation or repair of webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair webasto heating and cooling systems you need to have completed a webasto training course and have th...

  • Page 8: Table of Contents

    Table of contents ii table of contents 1 regulations governing installation ...................................................20 1.1. Statutory regulations governing installation ....................20 1.2. Additional documentation to be used.............................20 2 use / version ............

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    Thermo top evo 19 note mechanical system electrical system coolant circuit fuel exhaust gas combustion air caution technical information explanatory notes on document to provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right c...

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    Technical information 20 1 regulations governing installation 1.1. Statutory regulations governing installation homologation approvals according to the ec directives 72/245/eec (emc), ece-r 10 (emc), 2001/56/ec (heating) and ece r-122 (heating) and ece r-10 03 (emc) exist for the thermo top evo heat...

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    Technical information 21 2 use / version 2.1. Use of the water heaters 2.1.1. Additional heater the thermo top evo water heater was designed for installation in class m1 motor vehicles. Installation in class o, n 2, n3 motor vehicles and vehicles for transporting hazardous substances is not permissi...

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    Technical information 22 3 installation location and installation position body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contami- nation. (requirement from 2001/56/ec, appendix vii, point 2.2.1. And ece r...

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    Technical information 23 4 type label the label referred to in paragraph 1.4 or a duplicate (duplicate model plate), must be positioned so that it can be easily read when the heater is installed in the vehicle. (requirement from 2001/56/ec, appendix vii, point 2.2.4. And ece r122, point 5.3.2.4.). I...

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    Coolant circuit 24 7 integration in coolant system 7.1. Connection the heater is connected to the vehicle cooling system as shown in fig. 4, 6 and 7. The coolant quantity present must at least be equivalent to the vol- ume specified in kapitel 15, "technical data". Legend fig. 4: 1) radiator 4) inte...

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    Coolant circuit 25 legend fig. 5: 21) heat exchanger inlet 22) heat exchanger outlet 30) sensor cable 7.3. Installing coolant hoses the clamps on the heat-exchanger connection pieces must be mounted be- tween the bead and the hose shoulder. Care must be taken to bleed the cooling system before the h...

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    Fuel 26 8 fuel integration the fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage. (requirement from 2001/56/ec, appendix vii, point 2.3.1. And ece r122, point 5.3.3.1.). In the case of liquid fuel heaters, where a supply...

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    Fuel 27 8.3.1. Line installation when installing the fuel line, it must be kept as short as possible. The line must be installed protected against damage (e.G. Stone impact) in all areas. The fuel line must always be routed in cool areas to prevent the formation of bubbles due to warming. High fuel ...

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    Fuel 28 8.4. Label a notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. (requirement from 2001/56/ec, ap- pendix vii, point 2.3.3. And ece r122, point 5.3.3.3.). Use the stickers provided (see fig. 17 for an example). The sticker "switch of...

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    Combustion air 29 9 combustion air supply the air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. (requirement from 2001/56/ec, appendix vii, point 2.5.2. And ece r122, point 5.3.5.2.). 9.1. Combustion air pipe the intake opening for combustion air must be loc...

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    Exhaust gas 30 10 exhaust system 10.1. Exhaust pipe the exhaust pipe (inside diameter 22 mm) can be routed with several bends (270° altogether, minimum bending radius 50 mm). The total line length must be between 500 and 1000 mm. 10.2. Exhaust silencer it is not permissible to operate the thermo top...

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    Electrical system 31 11 electrical connections electrical components, such as relays, fuses, switches, etc., must be installed so that they are protected from the penetration of water (splash water, high-pressure cleaners, etc.). 11.1. Connection of control unit / heater the electrical connection of...

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    Electrical system 32 table 2: legend for wiring diagrams item description comment 1 present in vehicle vehicle fan 2 fan controller 3 air-conditioning control unit 4 aerial 5 plug connection view of line side x1 6-pin connector vehicle signal x2 2-pin connector power supply x3 4-pin connector temper...

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    Mechanical system 33 13 initial start-up the safety precautions in the operating and maintenance instructions must be observed! The operating and maintenance instructions must be read through without fail before starting the heater. After the heater has been installed, the coolant circuit and the fu...

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    Technical information 34 15 technical data 15.1. Technical data for thermo top evo except where limit values are specified, the technical data below refer to the usual heater tolerances of ± 10 % at an ambient temperature of +20 °c and at the rated voltage. 15.2. Technical data of circulation pump c...

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    35 heater operation thermo top evo - b thermo top evo - d 5 kw 4 kw 5 kw 4 kw ec approval mark e1*2001/56*2006/119*0258*... E1*72/245*2006/96*5627*... E1 122r-00 0258 e1 10 r-03 5627 model water heater with evaporator-type burner heat output full load part load 5.0 kw 2.8 kw 4.0 kw 2.8 kw 5.0 kw 2.5...

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    Technical information 36 notes.

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    Bei mehrsprachiger ausführung ist deutsch verbindlich. In multilingual versions the german language is binding. Id en t-nr . 90211 75e • 05/ 10 • Ä nderun g en und irrt ümer vo rbehal te n • g e dr uckt in deuts chl an d • © w e bas to ag, gc s 201 0 webasto ag postfach 80 d - 8213 2 stockdorf germa...