Weber 3200 LP Owner's Manual

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Summary of 3200 LP

  • Page 1

    Serial number please use this number in registering your warranty and any correspondence with the factory. W e b e r w e b e r skyline ™ 3200 natural gas barbecue owner’s manual 98697 12/97 ® for your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this o...

  • Page 2: Danger

    2 danger failure to follow the dangers, warnings and cautions contained in this owner’s manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. Warnings do not store a spare or disconnected lp tank under or near this barbecue. Improper assembly m...

  • Page 3: Warranty

    3 weber-stephen products co. (weber) hereby warrants to the original purchaser of this weber gas barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: aluminum castings, 10 years, recycled work surfaces, 10 years, cooking grates and flavorizer bar...

  • Page 4: Patents and Trademarks

    © 1997 weber. Weber, , genesis, flavorizer and crossover are registered u.S. Trademarks; perma-mount, gas catcher, flamecheck, steam-n-chips, spider stopper, and warm-up are u.S. Trademarks of weber-stephen products co., 200 east daniels road, palatine, il 60067-6266. U.S.A. Genesis gas barbecues ar...

  • Page 5: Contents

    5 contents warnings ................................................................ 2 warranty & patents.................................................. 3-4 general instructions.................................................... 6 assembly ...........................................................

  • Page 6: General Instructions

    6 general instructions your weber gas barbecue is a portable outdoor cooking appliance. With the weber gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and flavorizer bars produce that "outdoor" flavor in...

  • Page 7: Assembly

    Step 1 check package contents cooking box (assembly) lid (assembly) hose bottom tray work table accessory rack swing table 7 assembly tools needed screwdrivers, regular and phillips hammer 7/16 inch or an adjustable wrench pliers block of wood supplies needed you will need a soap and water solution ...

  • Page 8

    Control panel front panel left frame wheel frame two frame connectors five long flavorizer bars eight short flavorizer bars two wheels two aluminum drip pans catch pan axle 8 right frame caster frame two casters two cooking grates warming rack warm-up basket thermometer wire condiment basket with to...

  • Page 9

    Two wheel hubcaps (actual size) two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) five 1/4-20 x 2 inch bolts (actual size) six 1/4-20 x 1/2 inch bolts (actual size) two 10-24 x 1 3/4 machine screws (actual size) two 10-24 hex nuts (actual size) fifteen 1/4 inch nylon washers ...

  • Page 10

    10 step 2 assemble wheels you will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, weber side toward the hubcap. Slide the axle through the f...

  • Page 11

    Step 4 continue frame assembly you will need: frame assembly, wheel frame assembly, front panel, caster frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel fram...

  • Page 12

    Burner tubes figure 7 frame brace frame cross piece spacer bracket keps nut bolt nylon washer tab step 8 add cooking box you will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 acorn nut, pliers and a 7/16 inch wrench. Set the cooking box into the frame so the...

  • Page 13

    13 your weber gas barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) do the valves fit into the ends of the burners? Figure 9 (a). B) are the ends of the burners under the washers at the left rear and...

  • Page 14

    14 step 10 install igniter note - the igniter wires are already attached to the gas catcher ignition chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame...

  • Page 15

    15 step 11 check that all burner valves are off you will need: one burner control knob. (valves are shipped in the off position, but you should check to be sure.) put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step. Figu...

  • Page 16

    16 step 14 check for gas leaks danger do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property. Figure 15 step 13 in...

  • Page 17

    17 to perform leak checks: slide back the collar of the quick disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure. Figure 16 (a). Slide the collar closed. Figure 16 (b). If it does not engage or lock, repeat procedure. Gas will not flow unless the quick disconn...

  • Page 18

    18 step 16 install the bottom tray you will need: bottom tray, catch pan holder, catch pan and one drip pan. Figure 21 figure 20 figure 22 bottom tray finger grip on front edge of bottom tray finger grip front side of catch pan holder step 15 install flavorizer bars and cooking grates you will need:...

  • Page 19

    19 step 17 install the lid you will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 23. Figure 23 hair pin cotter hinge p...

  • Page 20

    20 figure 25 view from top view from side step 19 secure side burner stand to the right side of the barbecue. Slightly pull back both side burner locks. Slide the side burner toward the control panel. The locks will snap into the slots in the front and back of the side burner. Figure 25. Caution: ma...

  • Page 21

    21 slot in frame (view from below) insert one end of the hinge rod into the hole in the frame. Figure 28 (a). Insert the other end into the hole in the swing table end bracket. Figure 28 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame....

  • Page 22

    22 step 22 complete accessory installation you will need: work table, accessory rack, warm-up basket, warming rack, thermometer, three tubing plugs and a hammer. Insert one end of the weber warm-up basket into the hole in the right end of the lid and the other end into the slot in the left end of th...

  • Page 23: Lighting

    23 lighting summary lighting instructions are on the control panel. 1 6 2 3 4 5 7 figure 1 crossover ignition system 1) open the lid. Figure 1. 2) make sure all burner control knobs are turned off. (push each burner control knob down and turn clockwise.) 3) turn gas supply valve on. 4) push front bu...

  • Page 24: Manual Lighting

    24 24 manual lighting 1 6 2 4 5 7 3 figure 2 manual lighting danger failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame- up which can cause serious bodily injury or death. Warning: do not...

  • Page 25: Lighting The Side Burner

    25 25 lighting the side burner the side burner has a separate ignition system from the main cooking box. 5 2 4 1 figure 3 danger failure to open lid while igniting the side burner, or not waiting 5 minutes to allow gas to clear if the side burner does not light, may result in an explosive flame-up w...

  • Page 26: Cooking

    26 26 cooking warning: do not move the weber gas barbecue when operating or hot. You can adjust the front, center and back burners as desired. The control settings high (h), medium (m), low (l), or off (o) are described in your weber cookbook. The cookbook uses these notations to describe the settin...

  • Page 27: Annual Maintenance

    27 27 27 warning: if there is a leak at connection a, retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn off the gas. Do not operate the barbecue. Contact weber-stephen customer service. C) side burner hose ...

  • Page 28: General Maintenance

    General maintenance weber spider stopper guards your weber genesis gas barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the a...

  • Page 29

    G) lift and twist the burner assembly slightly, to separate the crossover tube from the burners. Figure 14. Remove the burners from the cooking box. 29 crossover tube figure 14 d) unlatch the spider stopper guards and remove. Figure 11. Figure 11 view from behind cooking box wing nuts figure 12 guid...

  • Page 30

    30 30 crossover ignition system operations if the crossover ignition system fails to ignite the front burner, light the front burner with a match. If the front burner lights with a match, then check the crossover ignition system. ■ check that both the white and black ignition wires are attached prop...

  • Page 31: Troubleshooting

    31 problem burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in high position. Experiencing flare-ups: caution: do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is low when burner is on high....

  • Page 32: Side Burner Troubleshooting

    32 problem side burner does not light. Flame is low in high position. Flame is very yellow in conjunction with the smell of gas, or burner makes popping noise in conjunction with the smell of gas. Push button ignition does not work. Check is gas supply off? Is fuel hose bent or kinked? Inspect the w...

  • Page 33

    33.

  • Page 34

    W ebe r w e be r 5 6 7 8 9 10 11 12 13 14 16-17 12 21 25 24 26 27 28 29 30 31 56 54 55 53 52 50 48 47 46 45 42 43 40 39 38 37 36 35 34 15 23 32 41 51 49 44 4 1 2 3 22 18 19-20,17 57 33 ® ® ® ® ® ® ® ® 34.

  • Page 35: Parts List

    1 left endcap 2 shroud assembly 3 lid handle 4 warm-up basket 5 warming rack 6 short flavorizer bars (8) 7 long flavorizer bars (5) 8 cooking grates (2) 9 work table 10 tubing plugs (5) 11 1/4-20 x 2 inch bolts (5) 12 spacer bracket 13 swing table end bracket 14 left frame 15 swing table 16 1/4-20 x...

  • Page 36

    A f inal w ord of t hanks hank you for choosing a weber barbecue. Our family here at weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable customer service staff is prepared ...