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Weber 41995 Owner's Manual

Manual is about: weber LP gas grill Owner's guide

Summary of 41995

  • Page 1

    S u m m i t ® warning: follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled. Notice to installer: these instructions must be left with the owner and the owner should keep them for future use. This gas appliance is de...

  • Page 2: Dangers & Warnings

    A-2 dangers & warnings danger failure to follow the dangers, warnings and cautions contained in this owner’s manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. Warnings do not store a spare or disconnected liquid propane cylinder under or ne...

  • Page 3: Contents

    A-3 contents danger & warnings .................................................................................. A-2 warranty .................................................................................................. A-4 general instructions ....................................................

  • Page 4: Warranty

    A-4 weber-stephen products co. (weber) hereby warrants to the original purchaser of this weber ® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: when assembled and operated in accordance with the printed instructions accompanying it. Weber ...

  • Page 5: General Instructions

    A-5 general instructions your weber ® gas barbecue is a portable outdoor cooking appliance. With the weber ® gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and flavorizer ® bars produce that “outdoor” f...

  • Page 6: General Instructions

    A-6 general instructions grilling methods note: if grill looses heat while cooking refer to the troubleshooting section of this manual. Warning: do not move the weber ® gas barbecue when operating or while barbecue is hot. You can adjust the left and right burners in each burner set as desired. The ...

  • Page 7: Summit

    A-7 summit ® silver d exploded view 57 1 2 summit ® silver d lp 110703 12 19 20 21 23 30 31 33 34 35 36 37 38 39 41 46 47 48 49 68 72 73 74 76 83 84 85 87 88 54 29 51 4 13 16 22 24 25 26 32 40 42 70 18 15 77 89 66 65 69 3 43 44 6 78 28 86 90 79 80 81 82 75 14 5 7 64 92 45 71 27 17 91 67 50 52 53 55 ...

  • Page 8: Summit

    A-8 summit ® silver d exploded view list 1. Hinge pin 2. Thermometer hardware 3. Thermometer bezel 4. Warm-up ™ basket 5. Smoker assembly 6. Flavorizor ® bar assembly w/ smoker 7. Smoker box chip grate 8. Rotisserie motor 9. Motor bracket 10. Motor bracket screw 11. 1/4 - 20 inch keps nut 12. Cookbo...

  • Page 9: Summit

    A-9 summit ® gold d exploded view 8 57 1 2 summit ® gold d lp 111103 14 19 22 23 24 26 33 34 36 37 38 39 40 41 42 44 48 49 50 51 65 70 73 74 75 76 77 79 84 85 86 87 88 89 90 93 54 32 59 9 10 13 12 52 4 6 7 15 18 25 28 29 30 31 35 43 45 60 62 69 72 78 20 16 17 80 82 91 83 92 58 63 67 66 71 64 3 55 56...

  • Page 10: Summit

    A-10 summit ® gold d exploded view list 1. Hinge pin 2. Thermometer hardware 3. Thermometer bezel 4. Warm-up ™ basket 5. 8 inch cooking grate 6. Smoker assembly 7. Smoker box chip grate 8. Flavorizor ® bar assembly w/ smoker 9. Rotisserie fork 10. Rotisserie motor 11. Motor bracket 12. Motor bracket...

  • Page 11: Summit

    A-11 summit ® silver d parts list side burner - 1 lid - 1 cookbox - 1 left frame assembly - 1 right frame assembly - 1 side table - 1 bottom shelf - 1 rear panel - 1 left door - 1 right door - 1 warming rack - 1 warm-up ™ rack - 1 front frame rail - 1 rear frame rail - 1.

  • Page 12: Summit

    A-12 summit ® silver d parts list lp tank - 1 catch-pan holder - 1 catch-pan - 1 disposable drip pans - 2 wrench - 1 7/16 inch wrench - 1 flavorizor ® bars - 2 sets smoker - 1 stainless steel cooking grates - 2 bottom tray - 1 1/2 inch bolts (1/4 x 20 x 1/2 inch bolt) - 8 plastic washer - 1 hinge pi...

  • Page 13: Summit

    A-13 summit ® gold d parts list lid - 1 cookbox - 1 left frame assembly - 1 right frame assembly - 1 side table - 1 side burner - 1 bottom shelf - 1 rear panel - 1 left door - 1 right door - 1 warming rack - 1 warm-up ™ rack - 1 front frame rail - 1 rear frame rail - 1.

  • Page 14: Summit

    A-14 lp tank - 1 catch-pan holder - 1 catch-pan - 1 disposable drip pans - 2 wrench - 1 7/16 inch wrench - 1 rotisserie motor - 1 rotisserie bracket - 1 flavorizor ® bars - 2 sets smoker - 1 stainless steel cooking grates - 3 bottom tray - 1 rotisserie - 1 summit ® gold d parts list 1/2 inch bolts (...

  • Page 15

    B-1 (1) (2) a b (1) b400.D 11 note: igniter wire(1) is located up under right side of control panel..

  • Page 16

    B-2 c d (1) (2)  caution: hold burner cap(1) down while pushing side burner ignition wire(2) on..

  • Page 17

    B-3 a b 12 13.

  • Page 18

    B-4 14 15.

  • Page 19

    B-5 16 17.

  • Page 20

    B-6.

  • Page 21

    B-7.

  • Page 22

    B-a 1 ba401.D a b c (1) (2) (3) (3) caution: before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3). The tab on frame rail (2) must be facing toward the wheels. Place corregated from each side of the cookbox under the caster and wheel frame assembly to ...

  • Page 23

    B-b 2 b a attention! Only start these bolts. Do not tighten yet..

  • Page 24

    B-c 3.

  • Page 25

    B-d b c a 1 2 4 attention! Completely remove both partially started bolts from top rear frame rail attention! Reinstall both bolts through rear panel and into rear frame rail..

  • Page 26

    B-e 5 a (1) (2) (2) (1) (2) (2) attention! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2)..

  • Page 27

    B-f (1) (2) (3) b 6.

  • Page 28

    B-g 7 (1) (2) (1) (2) c.

  • Page 29

    B-h 8 b a matchlight holder.

  • Page 30: (1)

    B-i 9 (1) (2) (3) a b.

  • Page 31

    B-j a b a b 10

  • Page 32: Gas  Instructions

    C-1 gas instructions important lp cylinder information failure to follow these danger statements exactly may result in a fire causing death or serious injury. Danger never store a spare lp cylinder under or near this barbecue. Never fill the tank beyond 80% full. Your weber ® gas grill is equipped w...

  • Page 33: Gas  Instructions

    C-2 gas instructions we utilize various lp tank manufacturers. Some of the tanks have differing top collar assembles. (the top collar is the metal protective ring around the valve.) one series of tanks mount with the valve facing front. The other tanks mount with the valve facing away from the fuel ...

  • Page 34: Gas  Instructions

    C-3 gas instructions (1) (2) (3) (1) (2) (3) (2) (4) (2) (4) warning : the gas connections of your summit ® gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your summit ® gas grill. Remove control panel part required: phillips screw...

  • Page 35: Gas  Instructions

    C-4 gas instructions remove the front panel by sliding the panel up and out of the slots. Check for gas leaks danger do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explo...

  • Page 36: Gas  Instructions

    C-5 gas instructions check: 1) hose connection. 2) gas line to manifold connections. 3) i.R. Burner gas line connection. Warning: if there is a leak at connection (1,2, or 3), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tighteni...

  • Page 37: Gas  Instructions

    C-6 gas instructions (1) (2) reinstall control panel parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control pan...

  • Page 38: Gas  Instructions

    C-7 gas instructions liquid propane cylinder the liquid propane cylinder manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect malfunctions, or you have a question regarding the tank, call the tank manufacturer’s customer service center. The...

  • Page 39: Gas  Instructions

    C-8 gas instructions safe handling tips for liquid propane gas cylinders • liquid propane (lp) gas is a petroleum product as are gasoline and natural gas. Lp gas is a gas at regular temperatures and pressures. Under moderate pressure, inside a cylinder, lp gas is a liquid. As the pressure is release...

  • Page 40: Operating Instructions

    D-1 operating instructions grilling methods note: if grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the left and right burners in each burner set as desired. The control settings are high (h), medium (m), low (l), or off (o). If burners go out dur...

  • Page 41: Operating Instructions

    D-2 operating instructions the indirect method is similar to roasting, but with the added benefits of that grilled texture, flavor, and appear- ance you can’t get from an oven. To set up for indirect cooking, gas burners are lit on either side of the food but not directly beneath it. Heat rises, ref...

  • Page 42: Operating Instructions

    D-3 operating instructions lighting summary lighting instructions are on the control panel. Danger failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause ser...

  • Page 43: Operating Instructions

    D-4 operating instructions manual lighting danger failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) open the lid. 2) ...

  • Page 44: Operating Instructions

    D-5 operating instructions side burner lighting instructions danger failure to open the lid while igniting the side burner, or not waiting 5 minutes to allow the gas to clear if the side burner does not light, may result in an explosive flame-up which can cause serious bodily injury or death. Lighti...

  • Page 45: Operating Instructions

    D-6 operating instructions (1) using the smoker the smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using finer wood chips because they ignite and create smoke faster. For longer cooking foods such as roasts, chicken and...

  • Page 46: Operating Instructions

    D-7 operating instructions 1 8 4 7 4 2,3,9 6 5 lighting the smoker burner warning: check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only weber ® authorized replacement hose contact the custo...

  • Page 47: Operating Instructions

    D-8 operating instructions 1 7,9 4 4 2,3,10 8 5 manually lighting the smoker burner warning: check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only weber ® authorized replacement hose. Contac...

  • Page 48: Operating Instructions

    D-9 operating instructions (1) (2) (1) rotisserie assembly parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie shaft(1), spit forks(4) and fork screws (4). 1) install the motor bracket attach the stainless steel motor bracket to the left side of the cooking box, using the 1/...

  • Page 49: Operating Instructions

    D-10 operating instructions using the rotisserie note - before using your rotisserie, measure your food at the widest point. If it exceeds 9 1/2”, it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the indirect cooking method. Important safeguard...

  • Page 50: Operating Instructions

    D-11 operating instructions lighting the rotisserie burner attention: read before lighting rotisserie burner after a period of non-use, before lighting the rotis- serie burner, a few seconds must pass for the gas supply line to fill. When holding the ignition button you will see a flash of flames mo...

  • Page 51: Operating Instructions

    D-12 operating instructions warning: do not lean over the open grill. 5) push rotisserie burner control knob down and turn to start/hi. Continue to hold the control knob down. Continue to the next lighting step. 6) push and hold down the igniter button until burner ignites. You will hear the igniter...

  • Page 52: Operating Instructions

    D-13 operating instructions 3) make sure all burner control knobs are turned off. (push control knob down and turn clockwise to ensure that it is in the off position.) warning: the burner control knobs must be in the off position before turning on the liquid propane cylinder tank valve. If they are ...

  • Page 53

    D-14 problem check cure burners burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect weber ® insect / spider screens for possible instructions. (blockage of holes.) clean weber ® insect / spider screens. (see section “annual maintenance”) burners do not light. -or- burne...

  • Page 54: Side Burner Troubleshooting

    D-15 problem check cure side burner does not light. Flame is low in high position. Push button ignition does not work. Is gas supply off? Turn supply on. Is the fuel hose bent or kinked? Straighten hose. Does burner light with a match? If match lights burner, checkigniter (see below). Side burner tr...

  • Page 55: Rotisserie Troubleshooting

    D-16 rotisserie troubleshooting problem check cure burner does not light. Did you hold the burner control knob down and hold down for 20 seconds until after burner ignited? Try to relight burner by holding burner control knob down and continue holding down until 20 seconds after burner has ignited. ...

  • Page 56: Maintenance

    E-1 maintenance (1) (1) main burner flame pattern the weber ® gas barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown. 1) burner tube 2) tips occasionally flicker yellow 3) light blue 4) dark blue if the flames do not appear to be uniform th...

  • Page 57: Maintenance

    E-2 maintenance replace main burners 1. Your summit ® gas grill must be off and cool. 2. Turn gas off at source. 3. Disconnect regulator. 4. Remove cooking grates. 5. Remove smoker box. 6. Remove flavorizer ® bars. 7. To remove control panel refer to “remove the control panel” under “check for gas l...

  • Page 58: Maintenance

    E-3 maintenance 9. Disconnect the thermocouple from the ir burner valve. 10. Remove screws from the manifold assembly: (a) locate the screws on both sides of the manifold frame. (b) remove the screws from manifold frame. (a) (a) (b) (b) (a) (a) (b) (b).

  • Page 59: Maintenance

    E-4 maintenance 12. Lift and twist the burner assembly slightly, to separate the crossover ® tube (a) from the burners (b). 11. Pull manifold assembly out from the manifold frame. (a) (b) (b) 13. Remove the crossover ® tube. 14. Pull the selected burner(s) tube(s) from manifold frame and replace wit...

  • Page 60: Maintenance

    E-5 maintenance crossover ® ignition system operations if the crossover ® ignition system fails to ignite the left burner in a burner set, light the left burner with a match. If the left burner lights with a match, then check the crossover ® ignition system. • check that both ignition wires(1,2) are...