Weber 42090 Owner's Manual - Dangers & Warnings

Manual is about: Weber Owner's Guide LP Gas Grill 42090

Summary of 42090

  • Page 1

    S u m m i t ® warning: follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled. Notice to installer: these instructions must be left with the owner and the owner should keep them for future use. This gas appliance is de...

  • Page 2: Dangers & Warnings

    A-2 dangers & warnings danger failure to follow the dangers, warnings and cautions contained in this owner’s manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. Warnings do not store a spare or disconnected liquid propane cylinder under or ne...

  • Page 3: Contents

    A-3 contents danger & warnings .................................................................................. A-2 warranty .................................................................................................. A-4 general instructions ....................................................

  • Page 4: Warranty

    A-4 weber-stephen products co. (weber) hereby warrants to the original purchaser of this weber ® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: when assembled and operated in accordance with the printed instructions accompanying it. Weber ...

  • Page 5: General Instructions

    A-5 general instructions your weber ® gas barbecue is a portable outdoor cooking appliance. With the weber ® gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and flavorizer ® bars produce that “outdoor” f...

  • Page 6: General Instructions

    A-6 general instructions grilling methods note: if grill looses heat while cooking refer to the troubleshooting section of this manual. Warning: do not move the weber ® gas barbecue when operating or while barbecue is hot. You can adjust the left and right burners in each burner set as desired. The ...

  • Page 7: Summit

    A-7 summit ® silver a exploded view 5 42 1 2 summit ® silver a lp 032103 7 12 13 14 16 22 23 25 26 27 28 29 30 31 33 37 38 39 40 43 47 50 51 52 53 54 57 58 59 61 62 41 21 4 8 10 15 17 18 19 24 32 34 49 11 9 63 45 44 46 48 3 35 36 6 56 20 64 60 65 66 55.

  • Page 8: Summit

    A-8 summit ® silver a exploded view list 1. Hinge pin 2. Thermometer hardware 3. Thermometer bezel 4. Warm-up ™ basket 5. 12 inch cooking grate 6. Left flavorizer ® bar assembly 7. Cookbox assembly hardware 8. 1/4 - 20 inch hex nut 9. Electrode assembly 10. Crossover ® tube 11. Left burner tube 12. ...

  • Page 9: Summit

    A-9 summit ® gold a exploded view 5 43 1 2 summit ® gold a lp 032103 7 13 14 15 17 23 24 26 27 28 29 30 31 32 34 38 39 40 41 44 48 51 52 53 54 55 57 58 59 60 61 62 63 66 42 22 4 8 10 16 19 20 21 25 33 35 50 11 9 64 56 65 46 45 47 49 3 36 37 6 12 67 18.

  • Page 10: Summit

    A-10 summit ® gold a exploded view list 1. Hinge pin 2. Thermometer hardware 3. Thermometer bezel 4. Warm-up ™ basket 5. 12 inch cooking grate 6. Left flavorizer ® bar assembly 7. Cookbox assembly hardware 8. 1/4 - 20 inch hex nut 9. Electrode assembly 10. Crossover ® tube 11. Left burner tube 12. R...

  • Page 11: Summit

    A-11 summit ® silver a parts list lid - 1 cookbox - 1 left frame assembly - 1 right frame assembly - 1 side table - 2 bottom shelf - 1 rear panel - 1 left door - 1 right door - 1 warming rack - 1 warm-up ™ rack - 1 front frame rail - 1 rear frame rail - 1.

  • Page 12: Summit

    A-12 catch-pan holder - 1 catch-pan - 1 disposable drip pans - 2 flavorizor ® bars - 2 sets stainless steel cooking grates - 2 bottom tray - 1 summit ® silver a parts list lp tank - 1 1/2 inch bolts (1/4 x 20 x 1/2 inch bolt) - 8 plastic washer - 1 wrench - 1 7/16 inch wrench - 1 hinge pin- 2 hair p...

  • Page 13: Summit

    A-13 summit ® gold a parts list lid - 1 cookbox - 1 left frame assembly - 1 right frame assembly - 1 side table - 2 bottom shelf - 1 rear panel - 1 left door - 1 right door - 1 warming rack - 1 warm-up ™ rack - 1 front frame rail - 1 rear frame rail - 1.

  • Page 14: Summit

    A-14 catch-pan holder - 1 catch-pan - 1 disposable drip pans - 2 flavorizor ® bars - 2 sets stainless steel cooking grates - 3 bottom tray - 1 summit ® gold a parts list lp tank - 1 1/2 inch bolts (1/4 x 20 x 1/2 inch bolt) - 8 plastic washer - 1 wrench - 1 7/16 inch wrench - 1 hinge pin- 2 hair pin...

  • Page 15

    B-a 1 ba401.D a b c (1) (2) (3) (3) caution: before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3). The tab on frame rail (2) must be facing toward the wheels. Place corregated from each side of the cookbox under the caster and wheel frame assembly to ...

  • Page 16

    B-b 2 b a attention! Only start these bolts. Do not tighten yet..

  • Page 17

    B-c 3.

  • Page 18

    B-d b c a 1 2 4 attention! Completely remove both partially started bolts from top rear frame rail attention! Reinstall both bolts through rear panel and into rear frame rail..

  • Page 19

    B-e 5 a (1) (2) (2) (1) (2) (2) attention! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2)..

  • Page 20

    B-f (1) (2) (3) b 6.

  • Page 21

    B-g 7 (1) (2) (1) (2) c.

  • Page 22

    B-h 8 b a matchlight holder.

  • Page 23: (1)

    B-i 9 (1) (2) (3) a b.

  • Page 24

    B-j a b a b 10

  • Page 25

    B-1 b402_lp.C 11 a b 12.

  • Page 26

    B-2 14 13.

  • Page 27

    B-3 15 16.

  • Page 28

    B-4 a.

  • Page 29

    B-5 a.

  • Page 30: Gas  Instructions

    C-1 gas instructions important lp cylinder information failure to follow these danger statements exactly may result in a fire causing death or serious injury. Danger never store a spare lp cylinder under or near this barbecue. Never fill the tank beyond 80% full. Your weber ® gas grill is equipped w...

  • Page 31: Gas  Instructions

    C-2 gas instructions we utilize various lp tank manufacturers. Some of the tanks have differing top collar assembles. (the top collar is the metal protective ring around the valve.) one series of tanks mount with the valve facing front. The other tanks mount with the valve facing away from the fuel ...

  • Page 32: Gas  Instructions

    C-3 gas instructions warning : the gas connections of your summit ® gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your summit ® gas grill. Remove control panel part required: phillips screwdriver. Remove the burner control knobs ...

  • Page 33: Gas  Instructions

    C-4 gas instructions remove the front panel by sliding the panel up and out of the slots. Check for gas leaks danger do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explo...

  • Page 34: Gas  Instructions

    C-5 gas instructions check: 1) hose connection. 2) gas line to manifold connections. Warning: if there is a leak at connection (1, or 2), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn off the gas. Do n...

  • Page 35: Gas  Instructions

    C-6 gas instructions (1) (2) reinstall control panel parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control pan...

  • Page 36: Gas  Instructions

    C-7 gas instructions liquid propane cylinder the liquid propane cylinder manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect malfunctions, or you have a question regarding the tank, call the tank manufacturer’s customer service center. The...

  • Page 37: Gas  Instructions

    C-8 gas instructions safe handling tips for liquid propane gas cylinders ■ liquid propane (lp) gas is a petroleum product as are gasoline and natural gas. Lp gas is a gas at regular temperatures and pressures. Under moderate pressure, inside a cylinder, lp gas is a liquid. As the pressure is release...

  • Page 38: Operating Instructions

    D-1 operating instructions d403_lp.E grilling methods note: if grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the left and right burners in each burner set as desired. The control settings are high (h), medium (m), low (l), or off (o). If burners ...

  • Page 39: Operating Instructions

    D-2 operating instructions indirect cooking the indirect method is similar to roasting, but with the added benefits of that grilled texture, flavor, and appearance you can’t get from an oven. To set up for indirect cooking, gas burners are lit on either side of the food but not directly beneath it. ...

  • Page 40: Operating Instructions

    D-3 operating instructions lighting summary lighting instructions are on the control panel. Danger failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause ser...

  • Page 41: Operating Instructions

    D-4 operating instructions manual lighting danger failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) open the lid. 2) ...

  • Page 42: Main Burner Troubleshooting

    D-5 problem check cure burners burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect weber ® insect / spider screens for possible instructions. (blockage of holes.) clean weber ® insect / spider screens. (see section “annual maintenance”) burners do not light. -or- burner...

  • Page 43: Maintenance

    E-1 maintenance (1) (1) main burner flame pattern the weber ® gas barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown. 1) burner tube 2) tips occasionally flicker yellow 3) light blue 4) dark blue if the flames do not appear to be uniform th...

  • Page 44: Maintenance

    E-2 maintenance replacing main burners 1. Your summit ® gas grill must be off and cool. 2. Turn gas off at source. 3. Disconnect regulator. 4. Remove cooking grates. 5. Remove smoker box. 6. Remove flavorizer ® bars. 7. To remove control panel refer to “remove the control panel” under “check for gas...

  • Page 45: Maintenance

    E-3 maintenance 9. Remove screws from the manifold assembly: (a) locate the screws on both sides of the manifold frame. (b) remove the screws from manifold frame. 10. Pull manifold assembly out from the manifold frame. (a) (a) (b) (b) (a) (a) (b) (b).

  • Page 46: Maintenance

    E-4 maintenance (a) (b) (b) 11. Lift and twist the burner assembly slightly, to separate the crossover ® tube (a) from the burners (b). 12. Remove the crossover ® tube. 13. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. 14. To reinstall the manifold assem...

  • Page 47: Maintenance

    E-5 maintenance crossover ® ignition system operations if the crossover ® ignition system fails to ignite the left burner in a burner set, light the left burner with a match. If the left burner lights with a match, then check the crossover ® ignition system. • check that both ignition wires(1,2) are...