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  5. Operating And Maintenance Instructions Manual

Weber Mt CF 2 Operating And Maintenance Instructions Manual

Manual is about: Robin EX17D Honda GX160

Summary of CF 2

  • Page 1

    Operating and maintenance instructions 0307/englisch cf 2 robin ex17d honda gx160 weber maschinentechnik gmbh p. O. Box 21 53, d-57329 bad laasphe-rückershausen phone ++27 54 / 398-0 telefax (++ 27 54) 3 98-101 (reception) & 3 98-102 (spare parts).

  • Page 2

    2 cf-2.

  • Page 3: Preface

    Cf-2 3 preface these operating and maintenance instructions describe the safe operation of the cf-2 soil compactors. Please read this operation manual and familiarize yourself with all details of your compactor before operating the machine for the first time. Carefully follow all instructions and al...

  • Page 4

    4 cf-2 general safety instructions general all safety notes (see also explanations of the pictogram meanings in the preface) must be read and observed (any lack of clarity must be dispelled before the compactor is put into operation), because otherwise the use of the machine may * constitute a risk ...

  • Page 5

    Cf-2 5 table of contents paragr. Title ........................................................ Page preface....................................... 3 general safety instructions ..... 4 table of contents ..................... 5 1 technical description .............. 6 1.1 illustration .................

  • Page 6: 1. Technical Description

    6 cf-2 1. Technical description 1.1 illustration figure 1 overall view cf 2 1 water tank (option) 2 fuel tank 3 handle 4 undercarriage (option)(not shown) 5 engine bracket 2 3 5 6 8 6 base plate 7 v-belt guard 8 water sprinkler system (option) 9 engine vukollan plate (option) (not shown) 1 7 9.

  • Page 7

    Cf-2 7 1.2 machine description the cf 2 soil compactors are machines of the walk-behind type used for compaction in road and trench construction. Propulsion the cf-2 is driven by a robin gasoline engine (1/9) or a honda gasoline engine. Important! Please refer to paragraph 1.3 (specifications) for p...

  • Page 8

    8 cf-2 1.3 specifications cf 2 robin cf 2 honda weight operating weight cece in kg 80 80 dimensions overall length (in mm) 1030 1030 overall width (in mm) 440 440 height with handle folded down (in mm) 980 980 base plate length, contact area (in mm) 345 345 transport dimensions lxwxh (in mm) 345x440...

  • Page 9

    Cf-2 9 3 type ......................................... 4 engine/serial no. ......................................... 1 machine no. ......................................... 2 year of construction ......................................... 3 4 1 2 weber maschinentechnik gmbh typ masch.-nr. Betriebsge...

  • Page 10: Operation

    10 cf-2 2 operation 2.1 safety precautions for the operation before every shift, the operator must check the operativeness of all controls and safety elements as well as the proper installation of all protective devices. The compactor is only allowed to be operated with all protective devices in pla...

  • Page 11

    - put the soil compactor out of operation as described in paragraph 2.7. - lock the handle (2/1) with the locking lever (2/2). - lift up the soil compactor at the protection frame with the help of a second person. Figure 2 figure 3 1 2 1 2.2 transport short distances on the job site can be covered b...

  • Page 12

    12 cf-2 2.4.2 checking the engine oil level caution! The engine oil level must be checked with the compactor standing horizontally on the ground. - pull the oil filler screw with the oil dipstick (6/1) out, wipe it with a clean, non-fluffing cloth and insert it again. Caution! Do not screw down!! - ...

  • Page 13

    Cf-2 13 2.4.3 fitting the damper plate - put the soil compactor out of operation as described in paragraph 2.7. - the spring bar (8/2) must be engaged. Warning! If the spring bar is not engaged, the soil compactor cannot be held in tilted position. - push the handle (8/1) down to lift the front part...

  • Page 14

    14 cf-2 - fasten the sprinkler tube (12/1) with the two screws (12/2) at the front. - tighten the two screws (13/2) to fit the water tank (13/1) to the protection frame. - when the stop valve (13/3) is opened, water is sprayed in front of the machine's base plate (12/1). Caution! Fill the water tank...

  • Page 15

    Cf-2 15 2.5 starting the engine danger! Before starting the machine, always ensure that nobody is in the danger area of the compactor and that all protective devices are properly in place. When starting the compactor in closed premises, always ensure a proper ventilation - danger of poisoning! Cauti...

  • Page 16

    2.5.2 starting the honda engine - put the stop switch (19/1) to start. - push the gasoline cock (20/1) to position "on" - push the gas lever (20/2) approx. 1/3 to the left side. - in case of a cold engine and/or low ambient temperatures, fully close the choke (20/3) (choke to the left side). - in ca...

  • Page 17

    2.6 compaction work - start the soil compactor (refer to paragraph 2.5). When the engine has warmed up: - push the engine speed adjusting lever (16/1) to the right side on the robin engine and fully to the left side to full speed position (20/2) on the honda engine. Caution! Compaction work is only ...

  • Page 18

    Before work breaks and at the end of every day's shift, the compactor must be parked on a stable base which should be as horizontal as possible. Warning! If the compactor causes an obstruction when being parked, precautionary measures must be taken in order to make the machine visible. If the machin...

  • Page 19

    2.7.2 stopping the honda engine - push the gas lever (28/1) to the right side and let the engine idle for some minutes. - push the gasoline cock (29/1) to the left side to the "off" position. - turn the stop cock (30/1) into the direction of "stop". - if installed, close the water stop cock (27/1). ...

  • Page 20: Maintenance

    3 maintenance 3.1 safety precautions for maintenance work checks depending upon the operating conditions, soil compactors must be made subject to an expert's check for operational safety when required, but at least once a year. The inspection results must be recorded in writing and kept at least unt...

  • Page 21

    3.2 maintenance survey any maintenance work which must be performed on the compactor is listed in two charts. The first chart (paragraph 3.2.1) indicates the initial maintenance work which has to be carried out once at a certain time after commissioning. The routine maintenance work indicated in the...

  • Page 22

    3.2.2 routine maintenance 22 cf-2 maintenance interval maintenance item remarks/ notes every 8 operating hours whole machine - check for visible damage, leaks etc. Air filter - clean and check the air filter element for damage, replace it if required # 3.3.2 engine - check the engine oil level # 2.4...

  • Page 23

    3.3 description of the maintenance work 3.3.1 changing/adding engine oil - put the soil compactor out of operation as described in paragraph 2.7. Caution! Drain off the engine oil at operating tempertature and with the soil compactor standing horizontally on the ground only. - put a drain pan under ...

  • Page 24

    3.3.2 cleaning/replacing the air filter cartridge figure 33 figure 32 1 2 2 1 24 cf-2 1 2 3.3.2.1 cf 2 robin - remove the wing nut (32/1) and the air filter cover (32/2). - pull out the air filter element (33/2) and the pre-cleaner (33/3). - wash the pre-cleaner (33/3) in benzine and let it dry. Env...

  • Page 25

    2 3.3.2.2 cf-2 honda - remove the wing nut (34/2) and the air filter cover (34/1). - pull out the air filter element (35/1) and remove the foam pre-cleaner (35/ 2). - wash out the foam pre-cleaner (35/2) in benzine and let it dry. Environment hazard! Dispose of the washing solution in an environment...

  • Page 26

    Figure 37 1 figure 38 3.3.3 cleaning/replacing the fuel filter - put the soil compactor out of operation as described in paragraph 2.7. 3.3.3.1 cf 2 robin - take the cover off the tank (37/2). - take the strainer (37/1) out of the tank (37/2) and clean it. - reinstall in inverse order. Environment h...

  • Page 27

    3.3.5 replacing the v-belt - remove the v-belt guard (39/1) by loosening the screws (39/2). - loosen the v-belt as described in paragraph 3.3.4 and remove the v-belt. - put on the new v-belt (pay attention to its length !!). Caution! Take care to properly align the belt, especially after repair work...

  • Page 28

    3.3.6 changing the vibrator oil caution! Change the oil at operating temperature only. - remove the v-belt guard (42/1). - loosen the v-belt (refer to paragraph 3.3.5). - undo the four screws (42/3) on both sides of the engine bracket (42/2). - take the engine bracket off the base plate. Caution! Th...

  • Page 29

    3.4 consumables and quantities cf-2 29 assembly group consumable quantity quantity summer winter cf-2r cf-2 hd quality engine engine oil sae 10 w 40 0.6 l 0. 6 l (-10 ~ + 50 °c) api - cd ce or shpd or ccmc - d2 - d3 - pd1 fuel tank regular gasoline, unleaded 3.6 l 2.5 l gasoline vibrator engine oil ...

  • Page 30

    4 malfunctions during operation 4.1 general if a malfunction occurs on the soil compactor, proceed as follows: - put the soil compactor out of operation as described in paragraph 2.7. - determine the source of the malfunction (refer to paragraph 4.2 - trouble shooting). - eliminate the malfunction (...

  • Page 31

    4.2 trouble shooting cf-2 31 failure possible cause remedy remarks mistake in operating the unit perform the start procedure as described # 2.5 lack of fuel check the fuel level # 2.4.1 dirty fuel filter replace the fuel filter # 3.3.3 dirty air filter clean/replace the air filter cartridge # 3.3.2 ...

  • Page 32: Preserving The Machine

    5 preserving the machine if the soil compactor is planned to be put out of operation for an extended period of time (approx. 1 ... 6 months), e. G. During the winter season, it must be stored in a frost-proof and dry room. Before storing the machine, however, the preservation measures described in p...

  • Page 35

    66666 weber maschinentechnik gmbh cf-2 33 for problems, questions and further information refer to one of the following addresses: in germany weber maschinentechnik gmbh postfach 2153 57329 bad laasphe - rückershausen telefon telefax e-mail + 49 (0) 2754 - 398-0 + 49 (0) 2754 - 398101-switchboard + ...

  • Page 36

    > vibratory plate compactors > vibratory tampers > vibratory rollers > joint cutters > poker vibrators and converters > vibrating motors > stone saws > rotary trowels > and many others weber maschinentechnik gmbh im boden d- 57334 bad laasphe - rückershausen p. O. Box 2153 d - 57329 bad laasphe phon...