Weber SP 100 NG Owner's Manual - Warranty

Manual is about: Owner Manual

Summary of SP 100 NG

  • Page 1

    ® ® ® ® serial number please use this number in registering your warranty and any correspondence with the factory. Owner’s manual for your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Notice to installer: these instructions...

  • Page 2: Danger

    2 danger failure to follow the dangers, warnings and cautions contained in this owner’s manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. Warnings ■ do not store a spare or disconnected lp tank under or near this barbecue. ■ improper assemb...

  • Page 3: Warranty

    3 weber-stephen products co. (weber) hereby warrants to the original purchaser of this weber gas barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: aluminum castings, 10 years, cooking grates and flavorizer bars, 3 years, all remaining parts, 5...

  • Page 4: Patents and Trademarks

    4 © 1994 weber. Weber, , genesis, flavorizer and crossover are registered u.S. Trademarks; perma-mount, gas catcher, flamecheck, steam-n-chips, spider stopper, and warm-up are u.S. Trademarks of weber-stephen products co., 200 east daniels road, palatine, il 60067-6266. U.S.A. Genesis gas barbecues ...

  • Page 5: Contents

    5 contents warnings ................................................................ 2 warranty & patents.................................................. 3-4 general instructions.................................................... 6 assembly ...........................................................

  • Page 6: General Instructions

    6 general instructions your weber gas barbecue is a portable outdoor cooking appliance. With the weber gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and flavorizer bars produce that "outdoor" flavor in...

  • Page 7: Assembly

    7 step 1 check package contents cooking box (assembly) lid (assembly) hose bottom tray two cooking grates control panel assembly tools needed screwdriver hammer 7/16 and 3/4 inch open-end or an adjustable wrench pliers block of wood supplies needed you will need a soap and water solution to check fo...

  • Page 8

    Left frame right frame wheel frame caster frame two frame connectors work table swing table assembly support rod axle accessory rack warming rack five long flavorizer bars eight short flavorizer bars front panel catch pan holder catch pan two drip pans manifold bracket thermometer two wheels two cas...

  • Page 9

    Two plastic buttons (actual size) 1/4-20 keps nut eleven 1/4 inch nylon washers two hair pin cotters two wheel hubcaps check contents of hardware packs three burner control knobs three tool holders five tubing plugs (two are spares) support rod holder swing table end bracket two hinge pins (hardware...

  • Page 10

    10 figure 1 step 2 assemble wheels you will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, weber side toward the hubcap. Slide the axle thro...

  • Page 11

    11 figure 3 step 4 continue frame assembly you will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the rig...

  • Page 12

    12 figure 6 step 7 add front panel you will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame. Figure 6. View from rear of barbecue plastic buttons step 6 insert c...

  • Page 13

    13 your weber gas barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) do the valves fit into the ends of the burners? Figure 9 (a). B) are the ends of the burners under the washers at the left rear and...

  • Page 14

    14 step 10 install igniter note - the igniter wires are already attached to the gas catcher ignition chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame...

  • Page 15

    15 typical natural gas supply installation. Figure 12. Gas line piping ■ if the length of line required does not exceed 50 feet, use a 5/8" o.D. Tube. One size larger should be used for lengths greater than 50 feet. ■ gas piping may be copper tubing, type k or l; polyethylene plastic tube, with a mi...

  • Page 16

    16 figure 13 step 12 check that all burner valves are off you will need: one burner control knob. Valves are shipped in the off position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next st...

  • Page 17

    17 step 14 check for gas leaks warning: you should check for gas leaks every time you disconnect and reconnect a gas fitting. Note - all factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for...

  • Page 18

    18 step 16 install the bottom tray you will need: bottom tray, catch pan holder, catch pan and one drip pan. Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 20. The front of the catch pan holder must be on the same side as the finger grip of the bottom tray. Slide the ...

  • Page 19

    19 step 17 install lid you will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 22. Hair pin cotter hinge pin figure 22 s...

  • Page 20

    20 slot in frame (view from below) insert one end of the hinge rod into the hole in the frame. Figure 25 (a). Insert the other end into the hole in the swing table end bracket. Figure 25 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame....

  • Page 21

    21 step 20 complete accessory installation you will need: warming rack, work table, accessory rack, three tubing plugs, thermometer and a hammer. Set the warming rack into the slots at the rear of the cooking box. Figure 26 (a). Set the work table onto the left side rails. Figure 26 (b). Set the acc...

  • Page 22: Lighting

    22 lighting summary lighting instructions are on the control panel. Crossover ignition system note - the crossover ignition system ignites the front burner with a spark from the igniter electrode inside the gas catcher ignition chamber. You generate the energy for the spark by pushing the crossover ...

  • Page 23: Manual Lighting

    23 manual lighting 1) open the lid. Figure 2. 2) make sure all burner control knobs are turned off. (push each burner control knob down and turn clockwise.) 3) turn gas supply valve on. 4) strike a match and put the flame into the matchlight hole in the front of the cooking box. Warning: do not lean...

  • Page 24: Cooking

    24 cooking the weber genesis gas barbecue should not be moved when operating or hot. You can adjust the front, center and back burners as desired. The control settings high (h), medium (m), low (l), or off (o) are described in your weber cookbook. The cookbook uses these notations to describe the se...

  • Page 25: Annual Maintenance

    25 inspection and cleaning of the weber spider stopper guards to inspect the spider stopper guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they are dirty, brush off the outside surface of the spider stopper guards with a soft bristle brush (a...

  • Page 26: General Maintenance

    Main burner flame pattern the weber gas barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in figure 6. If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures. Main burner cleaning pro...

  • Page 27

    27 i) reinstall the spider stopper guards. Slightly rotate the spider stopper guards so that the seams are in line with the venturi fins. There should be no gaps in the seams or in the fit around the burners and valves. Figure 11. Caution: if the spider stopper guards do not fit tightly, contact web...

  • Page 28: Troubleshooting

    28 problem burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in high position. Experiencing flare-ups: caution: do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is low when burner is on high....

  • Page 30

    30 w ebe r w e be r ® ® ® ® ® ® ® ® 1 2 5 6 7 9 8 12-13 20 21 14 26 28 29 30 48-52 53 46 44 43 42 41 40 38 37 36 35 34 33 32 47 45 27 22 39 10 11 15 16 19 17 4 3 25 24 23 31 18 9,13 54.

  • Page 31: Parts List

    31 1 lid (assembly) 2 lid handle 3 warming rack 4 short flavorizer bars (8) 5 long flavorizer bars (5) 6 cooking grates (2) 7 work table 8 tubing plugs (5) 9 1/4-20 x 2 inch bolts (5) 10 swing table end bracket 11 left frame 12 1/4-20 x 1/2 inch bolts (6) 13 1/4 inch nylon washers (11) 14 caster fra...

  • Page 32: A F

    A f inal w ord of t hanks hank you for choosing a weber barbecue. Our family here at weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable customer service staff is prepared ...