Weed Eater 178704 Owner's Manual - Safety Rules

Manual is about: 16.5 HP 42 Inch Lawn Tractor

Summary of 178704

  • Page 1

    Owner's manual model no. S165h42c 16.5 hp 42 inch lawn tractor for parts and service, contact our authorized distributor: call 1-800-849-1297 for technical assistance: call 1-800-829-5886 178704 rev. 1 4.16.01 tr printed in u.S.A. ®.

  • Page 2: Safety Rules

    2 safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Safety rules i. General operation • read, understand, and follow a...

  • Page 3: Safety Rules

    3 • be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • never carry passengers or children even with the blades off. • do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • never carry children. They ...

  • Page 4

    4 product specifications gasoline capacity 2.0 gallons and type: unleaded regular oil type (api-sf-sj): sae 30 (above 32°f) sae 5w-30 (below 32°f) oil capacity: 3.4 pints spark plug: champion rn4c (gap: .030") ground speed (mph): forward: 5.2 reverse: 2.7 tire pressure: front: 14 psi rear: 12 psi ch...

  • Page 5: Unassembled Parts

    5 unassembled parts steering wheel steering wheel insert (1) large flat washer (1) locknut 5/16-18 (1) hex bolt 5/16-18 x 1-1/4 (1) hex bolt 3/8-16 x 1 (1) lockwasher 3/8 steering boot steering extension shaft steering wheel adapter (1) bolt (1) washer 17/32 x 1-3/16 x 12 gauge seat (2) keys slope s...

  • Page 6: Assembly

    6 assembly tools required for assembly a socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 9/16" wrench pliers (2) 1/2" wrenches tire pressure gauge utility knife when right or left hand is mentioned in this manual, it means when you are in the operating position (se...

  • Page 7: Assembly

    7 assembly to roll tractor off skid (see operation section, for location and function of controls) • press lift lever plunger and raise attachment lift lever to its highest position. • release parking brake by depressing clutch/brake pedal. • place freewheel control in freewheeling position to disen...

  • Page 8: Checklist

    8 3 checklist before you operate and enjoy your new trac- tor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: 3 all assembly instructions have been completed. 3 no remaining loose parts in carton. 3 battery i...

  • Page 9: Operation

    9 operation these symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. Battery caution or warning reverse forward fast slow engine on engine off oil pressure lights on fuel choke mower height parking brake locked unlocked reverse neutral ...

  • Page 10: Operation

    10 operation know your tractor read this owner's manual and safety rules before operating your tractor compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Our tractors conform to the safety...

  • Page 11: Operation

    11 operation the operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles...

  • Page 12: Operation

    12 operation to operate on hills caution: do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • choose the slowest speed before starting up or down hills. • avoid stopping or changing speed on hills. • if slowing is necessary, move throttle control lever to ...

  • Page 13: Operation

    13 purge transmission caution: never engage or disengage freewheel lever while the engine is run- ning. To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the t...

  • Page 14: Operation

    14 fig. 9 mowing tips • mower should be properly leveled for best mowing performance. See “to level mower housing” in the service and adjustments section of this manual. • the left hand side of mower should be used for trimming. • drive so that clippings are discharged onto the area that has been cu...

  • Page 15: Customer Responsibilities

    15 customer responsibilities before each use t r a c t 0 r adjust motion drive belt(s) tension inspect muffler/spark arrester lubrication chart check brake operation clean air filter change engine oil replace air filter paper cartridge replace spark plug check battery level check tire pressure clean...

  • Page 16: Customer Responsibilities

    16 customer responsibilities blade removal (see fig. 10) • raise mower to highest position to allow access to blades. • remove hex bolt, lock washer and flat washer securing blade. • install new or resharpened blade with trailing edge up towards deck as shown. Important: to ensure proper assembly, c...

  • Page 17: Customer Responsibilities

    17 customer responsibilities v-belts check v-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. Transaxle cooling the transmission fan and cooling fins should be kept clean to assure pro...

  • Page 18: Customer Responsibilities

    18 customer responsibilities muffler inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. Spark plugs replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug ...

  • Page 19: Service and Adjustments

    19 service and adjustments fig. 16 caution: before performing any service or adjustments: • depress clutch/brake pedal fully and set parking brake. • place motion control lever in neutral (n) position. • place attachment clutch in “disengaged” position. • turn ignition key “off” and remove key. • ma...

  • Page 20: Service and Adjustments

    20 to replace mower blade drive belt (see fig. 21) the mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. Belt removal - • remove mower from tractor (see “to remove mower” in this section of this manual). • work belt off both mandrel pulley...

  • Page 21: Service and Adjustments

    21 service and adjustments fig. 23 engine pulley clutching idler stationary idler transmission input pulley with parking brake “engaged” jam nut operating arm nut “a” fig. 22 to replace motion drive belt (see fig. 23) park the tractor on level surface. Engage parking brake. For assistance, there is ...

  • Page 22: Service and Adjustments

    22 fig. 26 positive terminal chassis positive terminal charged battery cables negative terminal negative terminal replacing battery (see figs. 27 and 28) caution: do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting b...

  • Page 23: Service and Adjustments

    23 service and adjustments fig. 28 keps nut hex bolt positive (red) cable negative (black) cable to remove hood and grill assembly (see fig. 29) • raise hood. • unsnap headlight wire connector. • stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • to replace...

  • Page 24: Storage

    24 storage immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. Caution: never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing ...

  • Page 25: Troubleshooting Points

    25 troubleshooting points will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “choked” properly. 2. See “to start engine” in operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...

  • Page 26: Troubleshooting Points

    26 troubleshooting points problem cause correction engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. Clutch engaged poor c...

  • Page 27

    27 tractor - - model number s165h42c schematic battery fuse ignition switch red red red black ignition unit headlights removable connections black black black white white white red black orange black brown black black black starter m seat switch (not occupied) grounding connector att'ment clutch (cl...

  • Page 28: Repair Parts

    28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 16 16 52 d.C . A mp er es 45 22 21 repair parts tractor - - model number s165h42c electrical 81 81 81.

  • Page 29: Repair Parts

    29 repair parts tractor - - model number s165h42c electrical 1 144925 battery 12 volt 25 amp 2 74760412 bolt hex hd 1/4-20unc x 3/4 8 156417 case battery 16 153664 switch interlock push -in 21 166181 harness asm light w/4152j 22 4152j bulb light #1156 24 108423x cable battery 6 ga 16"red 25 146147 c...

  • Page 30: Repair Parts

    30 repair parts tractor - - model number s165h42c chassis and enclosures 37 37 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 207 20 207 23 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 145 18 205 205 38 38 206 212.

  • Page 31: Repair Parts

    31 repair parts tractor - - model number s165h42c chassis and enclosures 1 174620 chassis 2 176554 drawbar 3 17060612 screw 3/8-16 x 3/4 5 155272 bumper hood/dash 6 155923 saddle flat lt fender shift 8 155138 clip retainer slide-on 9 168348x012 dash 10 72140608 bolt rdhd sqnk. 3/8-16 unc x 1 11 1559...

  • Page 32: Repair Parts

    32 repair parts tractor - - model number s165h42c drive 51 59 81 38 61 41 42 40 42 39 89 69 56 64 65 212 63 116 70 57 66 27 51 48 151 202 49 47 50 120 150 156 166 165 82 168 163 14 164 21 8 10 83 159 161 198 158 162 171 169 29 28 32 30 52 32 53 35 55 36 62 35 36 22 34 61 16 1 77 77 30 61 52 96 26 25...

  • Page 33: Repair Parts

    33 repair parts tractor - - model number s165h42c drive key part no. No. Description key part no. No. Description note: all component dimensions given in u.S. Inches 1 inch = 25.4 mm 1 - - - - - - transaxle, hydro gear model 322-0510 (order parts from the transaxle manufacturer) 8 165619 rod, shift ...

  • Page 34: Repair Parts

    34 repair parts tractor - - model number s165h42c steering assembly 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 29 17 29 43 91.

  • Page 35: Repair Parts

    35 repair parts tractor - - model number s165h42c steering assembly 1 133741x428 wheel steering 2 154427 axle asm front 3 169840 spindle asm lh 4 169839 spindle asm rh 5 6266h bearing race thrust harden 6 121748x washer 25/32 x 1 5/8 x 16ga 7 19272016 washer 27/32 x 1 1/4 x 16 ga 8 12000029 ring kli...

  • Page 36: Repair Parts

    36 note: all component dimensions given in u.S. Inches 1 inch = 25.4 mm key part no. No. Description 1 170551 control throt/ch 2 17720410 screw hex thd cut 1/4-20x5/8 t 3 - - - - - - engine tec, model ohv165 (order parts from engine manufacturer) 4 137351 muffler tec 13.5/17 lt 13 149272 gasket 14 1...

  • Page 37: Repair Parts

    37 1 159460 wire asm inner/sprg w/plunger 2 159471 shaft asm lift 3 105767x pin groove 4 12000002 e ring #5133-62 5 19211621 washer 21/32 x 1 x 21 ga. 6 120183x bearing nylon 7 109413x grip handle 8 124526x button plunger 11 139865 link lift lh 12 139866 link lift rh 13 4939m retainer spring key par...

  • Page 38: Repair Parts

    38 repair parts tractor - - model number s165h42c seat assembly key part no. No. Description key part no. No. Description 14 72050412 bolt rdhd sht nk 1/4-20 x 1-1/2 15 134300 spacer split 28 x 96 yel zinc 16 121250x spring cprsn 1 27 blk pnt 17 123976x nut lock 1/4 lge flg gr 5 zinc 21 171852 bolt ...

  • Page 39: Repair Parts

    39 20 2 3 9 7 4 10 7 11 14 wheels & tires key part no. No. Description 1 59192 cap valve tire 2 65139 stem valve 3 106222x tire f ts 15 x 6 0 - 6 service 4 59904 tube front (service item only) 5 106732x427 rim asm 6"front white service 6 278h fitting grease (front wheel only) 7 9040h bearing flange ...

  • Page 40: Repair Parts

    40 repair parts tractor - - model number s165h42c mower deck 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 15...

  • Page 41: Repair Parts

    41 repair parts tractor - - model number s165h42c mower deck 1 165892 mower deck assembly, 42" 2 72140506 bolt 3 138017 bracket asm fr. Sway bar 3/42 4 165460 bracket asm deck 42" sway bar 5 4939m retainer spring 6 130832 arm, suspension, rear 8 850857 bolt 3/8-24 x 25 grade 8 patched 9 10030600 was...

  • Page 42: Limited Warranty

    42 limited warranty the manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, with...

  • Page 43

    43 15 max. Sight and hold this level with sky line or tree. Cut out on dotted lines this is a 15 slope sighting guide only ride up and down hill, not across hill suggested guide for sighting slopes for safe operation operate your tractor up and down the face of slopes (not greater than 15 ), never a...

  • Page 44

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