Weed Eater WE12538J Owner's Manual

Other manuals for WE12538J: Owner's Manual
Manual is about: 12.5 HP 38 Inch Lawn Tractor

Summary of WE12538J

  • Page 1

    Model no. We12538j 12.5 hp 38 inch lawn tractor for parts and service, contact our authorized distributor: call 1-800-849-1297 for technical assistance: call 1-800-829-5886 178106 rev. 1 07.09.01 rh printed in u.S.A. ®.

  • Page 2: Safety Rules

    2 i. General operation • read, understand, and follow all instructions in the manual and on the machine before starting. • only allow responsible adults, who are familiar with the instructions, to operate the machine. • clear the area of objects such as rocks, toys, wire, etc., which could be picked...

  • Page 3: Safety Rules

    3 safe operation practices for ride-on mowers safety rules • be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • never carry passengers or children even with the blades off. • do not mow in reverse unless absolutely necessary. Al- ways look down and beh...

  • Page 4: Table of Contents

    4 product specifications gasoline capacity 1.25 gallons and type: unleaded regular oil type (api-sf-sj): sae 30 (above 32°f) sae 5w-30 (below 32°f) oil capacity: 3 pints spark plug: champion rj19lm (gap: .030") ground speed (mph): forward: 1st 1.1 2nd 2.2 3rd 3.3 4th 4.4 5th 4.9 reverse: 1.4 tire pr...

  • Page 5: Unassembled Parts

    5 unassembled parts steering wheel steering wheel insert (1) large flat washer (1) locknut 5/16-18 (1) hex bolt 5/16-18 x 1-1/4 (1) hex bolt 3/8-16 x 1 (1) lockwasher 3/8 steering boot steering extension shaft steering wheel adapter (1) bolt (1) washer 17/32 x 1-3/16 x 12 gauge seat (2) keys slope s...

  • Page 6: Assembly

    6 assembly tools required for assembly a socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 1/2" wrenches pliers (1) 9/16" wrench tire pressure gauge utility knife when right or left hand is mentioned in this manual, it means when you are in the operating position (se...

  • Page 7: Assembly

    7 assembly to roll tractor off skid (see operation section, page 10, for location and function of controls) • press lift lever plunger and raise attachment lift lever to its highest position. • release parking brake by depressing clutch/brake pedal. • place gearshift lever in neutral (n) position. •...

  • Page 8: Assembly

    8 assembly 3 checklist before you operate and enjoy your new trac- tor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ✓ all assembly instructions have been completed. ✓ no remaining loose parts in carton. ✓ ...

  • Page 9: Operation

    9 operation these symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. Battery caution or warning reverse forward fast slow engine on engine off oil pressure lights on fuel choke mower height parking brake locked unlocked reverse neutral ...

  • Page 10: Operation

    10 operation know your tractor read this owner's manual and safety rules before operating your tractor compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Our tractors conform to the safety...

  • Page 11: Operation

    11 operation the operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles...

  • Page 12: Operation

    12 operation to operate mower (see fig. 6) your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • select desired height of cut. • start mower blades by enga...

  • Page 13: Operation

    13 operation mowing tips • tire chains cannot be used when the mower housing is attached to tractor. • mower should be properly leveled for best mowing performance. See “to level mower housing” in the service and adjustments section of this manual. • the left hand side of mower should be used for tr...

  • Page 14: Customer Responsibilities

    14 customer responsibilities before each use t r a c t 0 r adjust motion drive belt(s) tension inspect muffler/spark arrester lubrication chart check brake operation clean air filter change engine oil replace air filter paper cartridge replace spark plug check battery level check tire pressure clean...

  • Page 15: Customer Responsibilities

    15 customer responsibilities blade removal (see fig. 8) • raise mower to highest position to allow access to blades. • remove hex bolt, lock washer and flat washer securing blade. • install new or resharpened blade with trailing edge up towards deck as shown. Important: to ensure proper assembly, ce...

  • Page 16: Customer Responsibilities

    16 customer responsibilities engine lubrication only use high quality detergent oil rated with api service classification sf-sj. Select the oil’s sae viscosity grade according to your expected operating temperature. Temperature range anticipated before next oil change sae viscosity grades -20 0 30 4...

  • Page 17: Customer Responsibilities

    17 customer responsibilities air filter (see fig. 13) your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cl...

  • Page 18: Customer Responsibilities

    18 customer responsibilities muffler inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. Spark plugs replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug ...

  • Page 19: Service and Adjustments

    19 service and adjustments caution: before performing any service or adjustments: • depress clutch/brake pedal fully and set parking brake. • place gearshift lever in neutral (n) position. • place attachment clutch in “disengaged” position. • turn ignition key “off” and remove key. • make sure the b...

  • Page 20: Service and Adjustments

    20 fig. 20 38 38 42 42 idler pulleys mandrel pulley mandrel pulley to replace mower blade drive belt (see fig. 20) the mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. Belt removal - • remove mower from tractor (see “to remove mower” in t...

  • Page 21: Service and Adjustments

    21 service and adjustments to adjust brake (see fig. 21) your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, ...

  • Page 22: Service and Adjustments

    22 service and adjustments to replace headlight bulb • raise hood. • pull bulb holder out of the hole in the backside of the grill. • replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • close hood. Interlocks and relays loose or damaged wiring may ...

  • Page 23: Service and Adjustments

    23 service and adjustments fig. 28 to remove hood and grill assembly (see fig. 27) • raise hood. • unsnap headlight wire connector. • stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • to replace, reverse above procedure. Fig. 27 headlight wire connector ho...

  • Page 24: Storage

    24 storage immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. Caution: never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing ...

  • Page 25: Troubleshooting Points

    25 troubleshooting points will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “choked” properly. 2. See “to start engine” in operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...

  • Page 26

    27 tractor - - model number we12538j schematic battery fuse ignition switch red red red black ignition unit headlights removable connections black black black white white white red black orange black brown black black black starter m seat switch (not occupied) grounding connector att'ment clutch (cl...

  • Page 27: Repair Parts

    28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 48 16 16 22 21 repair parts tractor - - model number we12538j electrical 52.

  • Page 28: Repair Parts

    29 1 144925 battery 12 volt 25 amp 2 74760412 bolt hex hd 1/4-20unc x 3/4 8 156417 case battery mech hiinge 16 153664 switch interlock push-in 21 166181 harness asm light w/4152j 22 4152j bulb light #1156 24 4799j cable battery 6 ga 11"red 25 146147 cable battery 26 175158 fuse 20 amp 27 73510400 nu...

  • Page 29: Repair Parts

    30 repair parts tractor - - model number we12538j chassis 3 2 35 3 26 35 3 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 58 145 37 37 18 206 205 205 38 38 212.

  • Page 30: Repair Parts

    31 repair parts tractor - - model number we12538j chassis key part no. No. Description note: all component dimensions given in u.S. Inches 1 inch = 25.4 mm. 1 174620 chassis 2 176554 drawbar, stretch 3 17060612 screw 3/8-16 x 3/4 5 155272 bumper, hood/dash 6 155924x011 saddle silkscreen flt sdl 8 15...

  • Page 31: Repair Parts

    32 repair parts tractor - - model number we12538j drive 29 28 112 14 41 42 40 38 42 39 57 51 74 75 78 76 77 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 61 61 1 145 96 26 79 52 66 27 51 48 151 202 49 47 ...

  • Page 32: Repair Parts

    33 repair parts tractor - - model number we12538j drive key part no. No. Description key part no. No. Description 1 - - - - - - - transaxle peerless model 205-544c (order parts from transaxle manufacturer) 2 146682 spring return brake 3 123666x pulley transaxle 18"tires 4 12000028 ring retainer # 51...

  • Page 33: Repair Parts

    34 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 29 17 29 43 91 repair parts tractor - - model number we12538j steering.

  • Page 34: Repair Parts

    35 1 140044x428 wheel steering ayp/p/l blk 2 154427 axle asm 3 169840 spindle asm lh 4 169839 spindle asm rh 5 6266h bearing race thrust harden 6 121748x washer 25/32 x 1-5/8 x 16 ga 7 19272016 washer 27/32 x 1-1/4 x 16 ga 8 12000029 ring klip #t5304-75 9 3366r bearing col strg blk 10 175121 link dr...

  • Page 35: Repair Parts

    36 2 1 optional equipment spark arrester 29 44 46 32 31 33 37 33 62 13 4 72 78 81 3 16 78 23 45 14 38 40 repair parts tractor - - model number we12538j engine.

  • Page 36: Repair Parts

    37 key part no. No. Description 1 170551 control th/ch flag 2 17720410 screw hex thd cut 1/4-20x5/8 t 3 - - - - - - - - engine, b&s 289707 (order parts from engine manufacturer) 4 137348 muffler exhaust b&s lc 13 165291 gasket eng 1 313 id tin plated 14 148456 tube drain oil easy 16 11050600 washer ...

  • Page 37: Repair Parts

    38 repair parts tractor - - model number we12538j seat key part no. No. Description 1 127426x seat 2 140551 bracket seat pivot 3 71110616 bolt hex 3/8 - 16 x 1 4 19131610 washer 13/32 x 1 x10ga. 5 145006 clip push-in hinged 6 73800600 nut lock hex w/ins 3/8 - 16 7 124181x spring seat cprsn 2 250 blk...

  • Page 38: Repair Parts

    39 repair parts tractor - - model number we12538j decals 5 7 12 17 14 5 16 6 15 3 key part no. No. Description 1 101892x decal, clutch/brake eng/fr 3 170839 decal, engine hp 4 170563 decal warning 5 168421 decal, pnl sd 6 157140 decal, fender danger english 7 162398 decal ins str wh 9 171448 decal f...

  • Page 39: Repair Parts

    40 repair parts tractor - - model number we12538j mower lift 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13.

  • Page 40: Repair Parts

    41 repair parts tractor - - model number we12538j mower lift 1 159460 wire asm inner/sprg w/plunger 2 159471 shaft asm lift rh 3 105767x pin groove 1 500 zinc 4 12000002 e ring #5133-62 5 19211621 washer 21/32 x 1 x 21 ga 6 120183x bearing nylon blk 629 id 7 109413x grip handle bicycle matte blk 8 1...

  • Page 41: Repair Parts

    42 repair parts tractor - - model number we12538j mower deck 19 86 38 42 2 15 14 13 11 10 9 8 1 21 2 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 54 148 152 151 153 154 157 158 67 153 156 155.

  • Page 42: Repair Parts

    43 repair parts tractor - - model number we12538j mower deck key part no. No. Description 1 170280 mower housing assembly 2 72140506 bolt carriage 5/16-18 x 3/4 3 138017 bracket asm fr. Sway bar 4 169970 bracket deck sway bar 38"/42" 5 4939m retainer spring 6 130832 arm, suspension, rear 8 850857 bo...

  • Page 43: Service Notes

    44 service notes.

  • Page 44: Limited Warranty

    45 limited warranty the manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, with...

  • Page 45: Service

    46 t e c u m s e h ® issued january 1980 revised january 1991 t e c u m s e h ® service p o l i c y warranty limited warranties for new peerless gear power train components a. Products warranted peerless gear and machine division of tecumseh products company (“tecumseh”), subject to the limitations ...

  • Page 46

    47 15 max. Sight and hold this level with sky line or tree. Cut out on dotted lines this is a 15 slope sighting guide only ride up and down hill, not across hill suggested guide for sighting slopes for safe operation operate your tractor up and down the face of slopes (not greater than 15 ), never a...

  • Page 47

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  • Page 48: Troubleshooting Points

    26 troubleshooting points problem cause correction engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. Clutch engaged poor c...