WEICHAI WP13C450-18 Operation And Maintenance Manual

Manual is about: WP13C Series

Summary of WP13C450-18

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence operation and maintenance manual of wp13c series diesel engines weichai power co., ltd.

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence ◆ in order to protect your legitimate rights, it is prohibited to unseal the lead seal of fuel pump by yourself. ◆ if you adjust the fuel injection pump or remove the lead seal, the warranty will be i...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence 1. Please note that before delivery, the diesel engine is already tested strictly according to the test specification, and the accelerator is lead sealed for limit. Do not remove the lead seal, increa...

  • Page 4: Foreword

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence foreword the wp13c series diesel engines are variant products of wp13 landking series diesel engines. The design meets requirements of national standards and ship regulations. It is featuring reliable...

  • Page 5: Contents

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence contents chapter i main technical parameters of wp13c series ................................................ 2 diesel engines ............................................................................

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 1 -.

  • Page 7: Diesel Engines

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 2 - chapter i main technical parameters of wp13c series diesel engines 1. Technical parameters of wp13c450 diesel engine table 1 main technical parameters of wp13c450 diesel engine model wp13c450-18...

  • Page 8: Engine

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 3 - chapter ii instruction on structure and systems of diesel engine 1.Gear train and valve mechanism 1.1 gear train diagram the wp13c series diesel engines adopt the rear-mounted gear train (figure...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 4 - 2.Lubricating system the lubricating system is functioned for wear reducing, flushing, cooling and rust proofing. Please use the oil of ci or higher grade. Multi-grade oil shall be preferably se...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 5 - the fuel system mainly consists of the fuel delivery pump, fuel filter, high pressure fuel pump, fuel injector and high/low pressure oil pipes. When the diesel engine is working, the fuel delive...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 6 - 3.2 internal high pressure connecting the high pressure fuel reaches the fuel injector through the fuel inlet joint inside the cylinder head. When carrying out proper high pressure sealing of a ...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 7 - caution: o-ring and seal gasket of high pressure fuel inlet joint can be used only for one time. 4. Cooling system the cooling system has the function of ensuring the continuous work of diesel e...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 8 - 5. Electrical equipment the electrical equipment includes a generator, a starter and a diesel engine monitor, etc. (1) generator the generator is of a three-phase alternator and changed to direc...

  • Page 14: Diesel Engines

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 9 - (3) diesel engine monitoring instrument the wp13c series diesel engines adopt the advanced microcomputer controlled full-automatic diesel engine electronic monitoring system for precise monitori...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 10 - the exhaust pipe surface temperature is very high during diesel engine working, avoid mounting the exhaust pipes near flammable materials so as to protect the working personnel against scald ac...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 11 - 2. Major works during diesel engine check and maintenance table 4 work during diesel engine maintenance work item initial check routine check wd1 wd2 wd3 wd4 change the diesel engine oil ▲ ▲ ▲ ...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 12 - exhaust pipe or supercharger exhaust port sprays oil mist for 15sec. Remove the pipe of oil seal oil, and seal all exposed pipe ports of the diesel engine with plastic covers. Apply antirust oi...

  • Page 18

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 13 - 5.3 starting of diesel engine turn on the instrument power switch, turn the accelerator handle to the full-open position, and press the starting button, if the engine cannot start within (5~10)...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 14 - quantity according to outdoor temperatures; d. Starting: the auxiliary starter can be used in winter if necessary. After starting of the diesel engine, load and run it at high speed after the o...

  • Page 20: Chapter V Troubleshooting

    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 15 - chapter v troubleshooting 1. The engine fails in start reason how to remove 1 oil channels like inlet screen of delivery pump or hose blocked check and remove the blockage 2 air comes into fuel...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 16 - 9 the smoking limiter diaphragm of injector damaged replace or repair 10 the air pipe of smoking limiter damaged replace 11 poor atomization of injector nozzle inspect the injection pressure, c...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 17 - reason how to remove 1 poor quality fuel containing too much water change the oil 2 . Low cooling water temperature inspect the working temperature of thermostat and replace it in necessary 3 w...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 18 - 8 oil cooler blocked inspect and clean 9 main oil passage blocked inspect and wash 10 large gap between bushings or the bushing is damaged inspect and replace 11 parts are greatly worn and requ...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 19 - 10 curved or broken push rod replace 11 piston ring broken or worn inspect and replace the damaged parts 12 bearing is greatly worn inspect and replace the bearing 13 too large gap between cran...

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    Operation and maintenance manual of wp13c series diesel engines weichai power pursuit of excellence - 20 - reason how to remove 1 open or shorted circuit; joint loosed repair 2 part shorted or open circuit of rotor and coil repair or replace the assembly 3 generator belt loosed repair and adjust the...