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Weider Club 16.6st User Manual - Assembly

Manual is about: Weider User Manual Weight System WESY49202

Summary of Club 16.6st

  • Page 1

    Questions? As a manufacturer, we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assis- tance from our factory. To avoid unnecessary delays, please call dir...

  • Page 2: Warning:

    1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions. 3. The weight system is intended for home use only. Do not u...

  • Page 3: Before You Begin

    3 before you begin assembled dimensions: height: 78 in. Width: 110 in. Length: 92 in. Foot plate high pulley station lat bar leg lever butterfly arms assist arm press arm weight stacks backrests dip handles pull-up handles warning decal 1 warning decal 1 warning decal 3 warning decal 2 leg press pla...

  • Page 4: Assembly

    4 assembly 1 8 8 11 51 27 1 4 3 1 51 5 1. Before beginning assembly, be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bag labeled “frame assembly.” press two 50mm square outer caps (51) onto the stabilizer (5). Press a 50mm square inner cap (27)...

  • Page 5

    5 2. Slide the assist upright (74) and the leg press upright (56) onto the indicated m8 x 65mm carriage bolts (1) in the stabilizer (5). The high side of the brackets on the assist upright and leg press upright should be on the side shown. Hand tighten four m8 nylon locknuts (3) onto the carriage bo...

  • Page 6

    6 4. Press a 50mm square inner cap (27) into the end of the top frame (55). Press a 45mm square inner cap (44) into each end of the crossbar on the top frame. Press two 25mm inner caps (113) into the top of the crossbar. Attach the top frame (55) to the assist upright (74) and the leg press upright ...

  • Page 7

    7 7. Press a weight tube bumper (64) into the end of the short weight tube (108). Insert the weight tube into the front stack of weights (25). Be sure that the pin on the weight tube is sitting in the pin groove in the top weight. Lubricate the inside of the holes in a top weight (65). Set the top w...

  • Page 8

    8 9. Attach the upper ends of the short weight guides (73) to the top frame (55) with an m8 x 150mm bolt (60), two 19.5mm spacers (61), and an m8 nylon locknut (3). Attach the upper ends of the long weight guides (62) to the top frame (55) in the same manner. 10. Locate and open the parts bag labele...

  • Page 9

    9 12. Press a 25mm round inner cap (49) into one of the press arms (46). Press a 45mm square inner cap (44) into the press arm. Attach the press arm (46) to one side of the press frame (17) with two m8 x 60mm bolts (22) and two m8 nylon locknuts (3). Assemble the other press arm (46) in the same man...

  • Page 10

    10 15. See the inset drawing. Attach the military press arm (84) to the pivot arm (101) with two m8 x 55mm bolts (33) and two m8 nylon locknuts (3). Press two 38mm square inner caps (32) into the military press arm (84). Press two 25mm round inner caps (49) into the military press arm. Attach the pi...

  • Page 11

    11 17. Attach the left pull-up arm (75) and the right pull-up arm (77) to the assist upright (74) with two m8 x 70mm bolts (11) and two m8 nylon locknuts (3). Attach the left dip arm (78) and the right dip arm (79) to the assist upright (74) with two m8 x70mm bolts (11) and two m8 nylon locknuts (3)...

  • Page 12

    12 20. Wrap the high cable (58) around a “v”-pulley (50). Attach the pulley and a long cable trap (31) to the indicated bracket on the front upright (42) with an m10 x 55mm bolt (86) and an m10 nylon locknut (21). Be sure that the long cable trap is positioned to hold the cable in place. 21. Route t...

  • Page 13

    13 24. See the inset drawing. Attach a 90mm pulley (15) and a cable trap (66) to the upper hole in a long “u”-bracket (57) with an m10 x 50mm bolt (12) and an m10 nylon locknut (21). Be sure that the cable trap is inside the long “u”-bracket. Note: this may come pre- assembled. Route the high cable ...

  • Page 14

    14 27. Locate the low cable (23). Route the low cable under a 90mm pulley (15). Attach the pulley to the m10 x 95mm bolt (not shown) in the press frame (17) with an m10 nylon locknut (21). Be sure that the end of the cable with the ball is on the indicated side of the press frame and that the cable ...

  • Page 15

    15 31. Attach the end of the low cable (23) to the long “u”-bracket (57) with an m8 nylon locknut (3) and an m8 washer (8). Do not completely tighten the nylon locknut. It should be threaded onto the end of the cable so only a couple of threads are showing above the nylon locknut, as shown in the in...

  • Page 16

    16 34. Wrap the military press cable (72) around a “v”-pulley (50). Attach the pulley to the top frame (55) with an m10 x 55mm bolt (86) and an m10 nylon locknut (21). Wrap the military press cable (72) around a 90mm pulley (15). Attach the pulley to the indicated bracket on the assist arm (105) wit...

  • Page 17

    17 36. Slide an m8 washer (8) onto an m8 x 75mm bolt (93). Insert the bolt through the indicated hole in the pivot arm (101). The bolt must be inserted from the side shown. Fully tight- en an m8 nylon locknut (3) onto the bolt. Wrap the military press cable (72) around a 90mm pulley (15). Attach the...

  • Page 18

    18 38. Locate the leg press cable (99). Attach the end of the leg press cable to the long “u”- bracket (57) with an m8 nylon locknut (3) and an m8 washer (8). Do not completely tighten the nylon locknut. It should be threaded onto the end of the cable only a couple of turns, as shown in the inset dr...

  • Page 19

    19 40. Locate and open the parts bag labeled “seat assembly.” insert an m6 x 60mm carriage bolt (92) through the center hole in a seat plate (37). Attach the seat plate to the rear backrest (85) with two m6 x 16mm screws (18). Insert the m6 x 60mm carriage bolt (92) through the indicated hole in the...

  • Page 20

    20 43. Attach the front backrest (41) to the front upright (42) with two m6 x 65mm screws (43) and two m6 washers (10). The backrest must be oriented as shown. 44. Press a 38mm square inner cap (32) into the front seat frame (36). Insert an m6 x 50mm carriage bolt (38) through the center hole in the...

  • Page 21

    47. Press two19mm round inner caps (34) into each pad tube (28). Insert a pad tube (28) into the front seat frame (36). Slide a foam pad (30) onto each end of the pad tube. Insert the other pad tube (28) into the leg lever (29). Slide a foam pad (30) onto each end of the pad tube. 48. Remove the bac...

  • Page 22: Adjustments

    22 adjustments the instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. Impor- tant: when attaching the lat bar or nylon strap, make sure that the attachme...

  • Page 23

    23 attaching and removing the seat to attach the seat (13), set the bracket on the front seat frame (36) onto the indicated pins on the front upright (42). Attach the front seat frame to the front upright with the m8 x 70mm carriage bolt (14) and the seat knob (40). For some exercises, the seat (13)...

  • Page 24: Weight Resistance Chart

    24 weight resistance chart this chart shows the approximate weight resistance at each weight station. “top” refers to the 6.5 lbs. Top weight. The other numbers refer to the 12.5 lbs. Weight plates. The butterfly arm resistance listed is the resis- tance for each butterfly arm. Weight press butterfl...

  • Page 25

    Troubleshooting and maintenance make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. Tightening the cables woven cable, the type ...

  • Page 26: Cable Diagrams

    26 cable diagrams the cable diagrams on these pages show the proper routing of the high cable (58), the low cable (23), the military press cable (72), and the leg press cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly. If the cables have ...

  • Page 27

    27 military press cable (72) leg press cable (99) 1—rear weight stack 2 3 4 7 6 5 3 2 4—rear seat frame 8—pivot arm 1—long “u”-bracket military press cable (72) and leg press cable (99).

  • Page 28

    M8 x 60mm bolt (22) m8 x 45mm bolt (24) m8 x 55mm bolt (33) m10 x 50mm bolt (12) m10 x 45mm bolt (76) m10 x 55mm bolt (86) m6 x 50mm carriage bolt (38) m6 x 70mm screw (114) m6 x 60mm carriage bolt (92) m6 x 50mm screw (81) m6 x 65mm screw (43) m6 x 16mm screw (18) m6 washer (10) m10 nylon locknut (...

  • Page 29

    M8 x 65mm carriage bolt (1) m8 x 70mm carriagebolt (14) m8 x 70mm carriagebolt (11) m8 x 75mm bolt (93) m8 x 120mm bolt (68) m8 x 150mm bolt (60) m10 x 150mm bolt (106) m10 x 198mm bolt (59) m10 x 85mm bolt (16) m10 x 80mm bolt (67) m10 x 95mm bolt (88) m10 x 75mm bolt (111) m10 x 105mm bolt (112).

  • Page 30

    50mm square outer cap (51) 25mm square inner cap (6) 50mm square inner cap (27) 25mm round inner cap (49) 45mm square inner cap (44) 19mm round inner cap (34) 38mm square inner cap (32) 25mm round cover cap (70) 25mm inner cap (113) 25mm x 50mm inner cap (107) 32mm round inner cap (109).

  • Page 31

    Part list—model no. Wesy49202 r0103a note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key no. Qty. Description 1 10 m8 x 65mm carriage bolt 2 2 m6 nylon locknut 3 42 m8 nylon locknut 4 1 base 5 1 stabilizer 6 1 25mm square inner cap 7 1 15mm spacer 8 1...

  • Page 32

    60 27 21 50 55 86 11 8 15 12 44 88 15 58 21 44 21 3 61 62 24 3 58 71 3 65 108 64 25 26 19 9 3 3 49 6 22 46 46 16 3 9 15 21 59 23 21 17 27 1 4 10 43 41 42 21 3 50 31 86 70 69 69 70 21 47 44 45 44 45 48 50 31 86 13 40 38 37 18 32 34 30 28 3 49 83 33 10 2 36 14 15 29 35 30 34 34 30 28 21 9 32 30 34 8 1...

  • Page 33: Ordering Replacement Parts

    Ordering replacement parts to order replacement parts, simply call our customer service department toll-free at 1-800-999-3756, monday through friday, 6 a.M. Until 6 p.M. Mountain time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The model n...