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Wood Master FORCE 30 User Manual

Manual is about: pellet

Summary of FORCE 30

  • Page 1

    Powered by the renovator pellet burner pellet furnace woodmaster force 30 retain this manual northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-805 rev:2.6/software v20

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    2 force 30 owners manual 2015 table of contents ................................................................... 2 safety ................................................................................. 3-4 technical features ................................................................. 5 fu...

  • Page 3

    3 force 30 owners manual 2015 • read and follow these directions carefully. Retain this manual for as long as you own your furnace. • all installation and operations must follow state and local codes for wiring, and firing of this unit. These codes may differ from this manual. Installation must be p...

  • Page 4

    4 force 30 owners manual 2015 sweeping the chimney should be inspected and cleaned as needed, typically twice a year. This is to be done by qualified persons. Regular cleaning of heating surface of the furnace will help the furnace operate at the highest pos - sible efficiency. Shut off furnace, dis...

  • Page 5

    5 force 30 owners manual 2015 1. High efficiency renovator 30kw burner 2. Easy access ash door in front 3. Large ash box - holds approx. 1-2 weeks of ash 4. High efficiency louvered fire box transfers the maximum amount of heat to the air chamber 5. Triple pass flue tube insures the heat stays in your hom...

  • Page 6

    6 force 30 owners manual 2015 fuels all wood pellets must conform to certain quality standards to ensure trouble free operation of the burner. Use of unapproved fuels will result in faulty operation and a voided warranty. Never use the following: trash, household garbage, plastics, gasoline, rubber,...

  • Page 7

    7 force 30 owners manual 2015 installation 40.418 2. 26 3 32 .8 49 34 .0 21 1.515 1.825 11.911 55.953 56.968 58.218 58.326 17.815 18.836 58.326 7.708 17.898 47.623 your woodmaster force 30 must be installed by a professional and should follow all local, state and federal laws and regulations. Any us...

  • Page 8

    8 force 30 owners manual 2015 attach the tipping chute to the burner in the de - sired angle with the supplied screws. Remove the four thumb screws that hold the cover on the burner and remove the cover. Remove the four screws that secure the mount - ing bracket to the burner. Remove the mounting br...

  • Page 9

    9 force 30 owners manual 2015 fasten the mounting bracket to the furnace with the supplied hardware. Do not tighten at this time. Slide the burner into the mounting bracket. Secure the burner to the mounting bracket. Installation.

  • Page 10

    10 force 30 owners manual 2015 connect the wires to the burner. The renovator pellet burners have very simple connections that allow for easier removal for cleaning and mainte - nance. A. Power switch b. Fuse (replacement p/n: 011-0009) c. Power lead in d. To feed auger e. To temperature sensor (not...

  • Page 11

    11 force 30 owners manual 2015 installation feed auger installation the angle of the auger should be between 43 and 45 degrees. The feed auger has to be properly supported. The auger can be hung from the ceiling or overhead support with a chain. The feed auger should be placed so that it does not si...

  • Page 12

    12 force 30 owners manual 2015 slide the inlet pipe over the auger tube. The hole in the inlet pipe should be 180 degrees towards the out - let on the t-pipe. Slide the blue tube to the outlet of the t-pipe, and the cap on the end of the inlet pipe. The auger is now ready to be installed. Installati...

  • Page 13

    13 force 30 owners manual 2015 pellet hopper assembly the optional pellet hopper holds approximately 280 pounds of pellets. Northwest manufacturing, inc. Recommends using our pellet hopper to ensure proper fuel flow. Each part is numbered on the chart on the next page for reference. 7 6 14 2 10 12 1...

  • Page 14

    14 force 30 owners manual 2015 4 5 5 3 13 1 8 4 5 5 3 13 1 8 exploded assembly view once the hopper is assembled put it in place next to the furnace. The bottom is adjustable to allow for easy installation of the auger tube. Assemble the bottom by securing the hopper boot to the adjustable bottom wi...

  • Page 15

    15 force 30 owners manual 2015 installation lay the hoppers main body on it’s side and attach the legs by inserting the bolts and securing them on the inside of the hopper body with the supplied hardware. Poly pellet hopper assembly the optional pellet hopper holds approximately 280 pounds of pellet...

  • Page 16

    16 force 30 owners manual 2015 installation put the top on the hopper by securing the hopper top to the side hopper with the screws (6) provided. Place the hopper in its location next to your ultra series boiler. Secure the boot to the intake auger tube with the clamps provided. Apply the bottom boo...

  • Page 17

    17 force 30 owners manual 2015 installation on board air cleaner installation the renovator pellet burner has the capability to clean the fire pot with compressed air supplied by an on board air compressor. This allows for easier ignition as well as lower maintenance. Below is a brief explanation of...

  • Page 18

    18 force 30 owners manual 2015 filter box assembly the filter box is assembled by snapping the panels together. The filter box is attached to the force 30 with an adapter plate. Secure the plate to the furnace before installing the fan and filter box. Caution: edges of the filter box panels are shar...

  • Page 19

    19 force 30 owners manual 2015 route the wires from the furnace through the hole on the filter box mounting plate and secure the plate to the furnace with the supplied screws. The holes in the mounting plate are pre drilled. Place the blower on the furnace and use the provided screws to secure it. T...

  • Page 20

    20 force 30 owners manual 2015 chimney the flue pipe to be installed is a rising chimney. Elbows can be used, but t’s are recommended to allow for the cleaning of the flue pipe. For every one foot of horizontal pipe three feet of vertical pipe is required. A draft controller should be used to allow ...

  • Page 21

    21 force 30 owners manual 2015 testing location flue gas analysis note: the furnace and chimney will be hot during this test! Once the furnace is installed, it must be adjusted to proper burn settings. A flue gas instrument needs to be used that can read the following values: draft, o2%, co2%, ppm c...

  • Page 22

    22 force 30 owners manual 2015 programming and information about the plc to make changes to the settings of the plc, use button 1 to scroll between menus. Once you have found the menu with the setting you wish to change, press the white button on the right with button 4. Once the white button and bu...

  • Page 23

    23 force 30 owners manual 2015 3. In phase two, the soft start level, the auger feeds the burner 5 times with three second operation intervals on the auger before it goes over completely to full burn mode. The three values in this menu can be changed. 4. The next menu shows the burn mode the burner....

  • Page 24

    24 force 30 owners manual 2015 8. This alarm example indicates an error has occurred to the sensor that controls the furnace temperature. Do not at - tempt to start the burner. Turn off the burner and check the connections for the sensor. Restart the burner. If the problem persists, contact your dea...

  • Page 25

    25 force 30 owners manual 2015 12. The error “fuel fault” can be displayed for multiple issues: 1. Make sure there are pellets in the pellet hopper. 2. Make sure that the auger drive motor is working by connecting the power cord of the burner and the power cord of the auger. 3. If the pellet hopper ...

  • Page 26

    26 force 30 owners manual 2015 sweeping the heat exchanger tubes regular cleaning of the heat exchanger tubes is done from the top by removing the flue tube clean out door on the top of the furnace. Ensure the furnace has had ample time to cool before cleaning the heat exchanger tubes and emptying t...

  • Page 27

    27 force 30 owners manual 2015 maintenance the force 30 has an extra large ash box in the bottom of the furnace. The ash box should be checked and emp - tied regularly. The ash box can hold approximately 1-2 weeks worth of ash, or 1000 pounds of pellets that have been burned. Cleaning intervals will...

  • Page 28

    28 force 30 owners manual 2015 cleaning the burner manual cleaning is a simple process. Removal of the firepot takes only a few minutes. Below is a step by step process for burner removal. The burner and chim - ney should be cleaned twice a year. Warning: before performing any of the following tasks...

  • Page 29

    29 force 30 owners manual 2015 lifting up on the combustion fan, carefully lift the burner assembly off of the fire pot. Maintenance carefully remove the gasket. Slide the burn pot out of the boiler..

  • Page 30

    30 force 30 owners manual 2015 maintenance clean any buildup out of the burn pot, and clean all debris out of the air holes. Once clean, insert the inner part of the burn pot into the outer sleeve. Ensure the alignment pins line up. Inspect the inner burner sleeve for warping or other damage. Replac...

  • Page 31

    31 force 30 owners manual 2015 maintenance when reassembling the burner, line up the four align- ment screws that align the sections together with the gasket in place. Then latch the quick latches. Repeat the reset of the removal process in reverse to reassemble the burner. Replacing the igniter the...

  • Page 32

    32 force 30 owners manual 2015 error cause solution the burner has stopped. “fuel fault” is on the display. 1. The pellet hopper is empty. 2. An air pocket has developed in the inlet of the feed auger. The fuel is cavatating in the pellet hopper. 3. The auger has been blocked by waste. 4. The tippin...

  • Page 33

    33 force 30 owners manual 2015 safety temperature limiter (stl) the force 30 furnace is equipped with a safety tem - perature limiter to shut power off to the burner in the event that the heat exchanger overheats. To restart the furnace if the stl has been tripped you must: 1. Wait until the furnace...

  • Page 34

    34 force 30 owners manual 2015 wiring dr aft inducer po w er op tion 110° sn apdisc 130° sn apdisc 1 2 3 4 2 0 1 10amp cb black whit e gr een supply 120v ac 60hz blk blk bl ue bl ue wht (4) blk blk re lay bl o wer conne ction blk grn wht grn blk blk blu blk wht blk red blk red vio vio dr aft inducer...

  • Page 35

    35 force 30 owners manual 2015 wiring dr aft inducer po w er op tion 110° sn apdisc 130° sn apdisc 1 2 3 4 2 0 1 10amp cb black whit e gr een supply 120v ac 60hz blk blk bl ue bl ue wht (4) blk blk re lay bl o wer conne ction blk grn wht grn blk blk blu blk wht blk red blk red vio vio dr aft inducer...

  • Page 36

    36 force 30 owners manual 2015 flue pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6” diameter power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 37

    37 force 30 owners manual 2015 this warranty is provided by northwest manufacturing, inc. Only for the benefit of the initial purchaser (original owner) of the northwest manufacturing, inc. Force 30 pellet furnace (the “furnace”) on the original site of installation (the “site of original instal- la...

  • Page 38

    38 force 30 owners manual 2015 vi. Any costs for labor for the examination, removal or reinstallation of allegedly defective parts, transportation of the parts to and from northwest manufacturing, inc. Facilities will not be covered and will be the responsibility of the original owner. This includes...

  • Page 39

    Northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 place postage here cut her e and mail r eg istr ation car d.

  • Page 40

    Cut her e and mail r eg istr ation car d please fill out the warranty registration card below and mail it back to us. Failure to register may delay warranty claims. Woodmaster force 30 warranty registration card owners name address city state zip daytime phone home phone email date of purchase dealer...

  • Page 41: Force 30

    41 force 30 owners manual 2015 force 30 - forced air pellet furnace renovator aka burner or pellet gun - combustion chamber that burns pellets air compressor - optional on board air cleaning agent. An optional adapter (pn: 0020-213) can be used to attach the air cleaner to a shop air compressor plc ...

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    42 force 30 owners manual 2015 notes.

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    43 force 30 owners manual 2015 notes.

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    Northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-805.