Wood Master Ultra Series User Manual

Manual is about: Pellet furnace

Summary of Ultra Series

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Powered by the renovator pellet burner pellet furnace woodmaster ultra series retain this manual northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-875 rev:5.1/software v22.
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2 ultra owners manual 2015 table of contents terms ....................................................................................3 safety .................................................................................4-5 technical features .......................................................
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3 ultra owners manual 2015 terms renovator aka burner or pellet gun - combustion chamber that burns pellets air compressor - on board air cleaning agent plc - programmable logic control - controls the burner start dose - amount of fuel need to initiate ignition (approx. 5.25 oz, 150 grams, and 8.5 o...
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4 ultra owners manual 2015 • read and follow these directions carefully. Retain this manual for as long as you own your furnace. • all installation and operations must follow state and local codes for wiring, and firing of this unit. These codes may differ from this manual. Installation must be perf...
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5 ultra owners manual 2015 safety • the water pump must run continuously whenever the woodmaster furnace is being used. • the water pump must be installed on the supply line on the furnace. • take the proper precautions to ensure that the modifications made to an existing heating system does not int...
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6 ultra owners manual 2015 technical features renovator pellet burner - eﬃcient heat from wood pellets that supports local economy. - the 30 kw unit has approximately 102,000 btu. - automatic ignition for heat on demand. - air cleaned ﬁrepot to help keep maintenance to a minimum and retain high eﬃci...
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7 ultra owners manual 2015 all wood pellets must conform to certain quality standards to ensure trouble free operation of the burner. Use of unapproved fuels will result in faulty operation and a voided warranty. Never use the following: trash, household garbage, plastics, gasoline, rubber, naphtha,...
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8 ultra owners manual 2015 installation location: it is recommended that the unit be located with due consideration to the prevailing wind direction. • when using more that 4 feet of chimney extension external support is needed. • should be located greater than 100 feet from any residence not served...
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9 ultra owners manual 2015 installation pad supports the pad support for the furnace and hopper should be a concrete slab at least 9’-6”’ x 8’ x 4”. Two feet of clearance from the front and rear of the furnace and at least one foot clearance on the sides is recommended. Failure to install the woodma...
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10 ultra owners manual 2015 mounting the pump note: the pump must be located on the furnace. The pump flange valve comes pre installed on the supply line. Locate one of the black rubber gaskets, and place it be- tween the pump and the mounted flange valve, bolt the pump to the flange. Make sure the ...
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11 ultra owners manual 2015 entering the building with water lines can be done underground or over the sill plate. Once inside the building the typical hookup would run first to the domestic hot water supply and next to an existing heating system such as a forced air furnace or a hot water heating s...
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12 ultra owners manual 2015 hot water supply from woodmaster cold water return to woodmaster existing heat zone return woodmaster water to water heat transfer unit circulating pump for existing hot water heating system existing hot water boiler cold water return from heat exchanger domestic water su...
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13 ultra owners manual 2015 bleeding the system while filling the boiler, close the cold water return valve on the furnace for two or three minutes, and then open the valve. This will force trapped air out of the hot water supply line. Repeat this process with the hot water supply valve on the furna...
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14 ultra owners manual 2015 installation locate the flame deflector that fits over the burner to prevent excess heat from contacting the door. Slide the ring of the flame deflector over the burner until it contacts the rear door of the firebox..
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15 ultra owners manual 2015 installation feed auger installation the angle of the auger should be between 43 and 45 degrees. The auger is to be hung from the roof of the boiler housing on the motor mount stud. The feed auger location is positioned so that it does not sit right above the tipping chut...
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16 ultra owners manual 2015 installation 5. Side the assembly through the hole in the side of the furnace until the t-pipe contacts the siding. 8. Slide the blue tube to the outlet of the t-pipe, and connect the tipping chute fitting to the other end of the blue tube. The auger is now ready to be co...
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17 ultra owners manual 2015 installation 1. Lay the hoppers main body on it’s side and attach the legs by inserting the bolts and securing them on the inside of the hopper body with the supplied hard- ware. Pellet hopper assembly the optional pellet hopper holds approximately 280 pounds of pellets. ...
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18 ultra owners manual 2015 installation 5. Secure the boot to the intake auger tube with the clamps provided. Apply the bottom boot to the end of the intake auger tube and secure it with the clamp. Tighten the clamp on the boot to secure it to the side hopper. Apply a bead of silicon between on the...
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19 ultra owners manual 2015 installation place the air compressor on the shelf that is next to the burner unpack the air compressor. Connect the air hose to the air compressor via the quick connect. Make sure the air compressors power switch is left in the “on” position. Note: do not modify the leng...
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20 ultra owners manual 2015 installation flue gas analysis note: the furnace and chimney will be hot during this test! Once the furnace is installed, it must be adjusted to proper burn settings. A flue gas instrument needs to be used that can read the following values: draft, o2%, co2%, ppm co and s...
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21 ultra owners manual 2015 programming and information about the plc control to make changes to the settings of the plc, use button 1 to scroll between menus. Once you have found the menu with the setting you wish to change, press the white button on the right with button 4. Once the white button a...
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22 ultra owners manual 2015 3. In phase two, the soft start level, the auger feeds the burner 5 times with three second operation intervals on the auger before it goes over completely to full burn mode. The three values in this menu can be changed. 4. The next menu shows the mode the burner, as well...
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23 ultra owners manual 2015 8. This alarm example indicates an error has occurred to the sensor that controls the furnace temperature. Do not at- tempt to start the burner. Turn off the burner and check the connections for the sensor. Restart the burner. If the problem persists, contact your dealer ...
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24 ultra owners manual 2015 12. The error “fuel fault” can be displayed for multiple issues: 1. Make sure there are pellets in the pellet hopper. 2. Make sure that the auger drive motor is working by connecting the power cord of the burner and the power cord of the auger. 3. If the pellet hopper is ...
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25 ultra owners manual 2015 warning: before performing any of the following tasks, ensure that the power is disconnected from the furnace and the burner, and that all components of the system have had ample time to cool. Maintenance removal and cleaning of the burner - 30 kw disconnect the cables on...
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26 ultra owners manual 2015 maintenance lifting up on the combustion fan, carefully lift the burner assembly off of the fire pot. Carefully remove the gasket. Slide the burn pot out of the boiler..
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27 ultra owners manual 2015 maintenance clean any buildup out of the burn pot, and clean all debris out of the air holes. Once clean, insert the inner part of the burn pot into the outer sleeve. Ensure the alignment pins line up. Inspect the inner burner sleeve for warping or other damage. Replace i...
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28 ultra owners manual 2015 maintenance to remove the fire pot outer sleeve, remove the for alignment pin screws to seperate the outer sleeve from the mounting bracket. To remove the outer sleeve remove the burner for cleaning as stated in the previ- ous process. Once the burner is removed, slide th...
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29 ultra owners manual 2015 cleaning of the swirlies, tube box and firebox remove the pellet tube from the chute. Remove the two screws that hold the pellet chute in place. Lay the pellet chute across the top of the burner, being careful not to damage the wires. Release the two quick latches on the ...
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30 ultra owners manual 2015 vacuum all ash from the tube box, including the door and any remaining ash in the heat transfer tubes. Maintenance remove all ash from the firebox. This includes any ash that is on the top of the burner, and the walls of the firebox. Brush out each of the heat transfer tu...
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31 ultra owners manual 2015 maintenance clean all ash from the firebox door. Reinstall the swirlies into the heat transfer tubes. Close and latch the tube box. Reinstall the pellet chute and tube. Dispose of all ash properly..
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32 ultra owners manual 2015 warning: before performing any of the following tasks, ensure that the power is disconnected from the burner by switching the circuit breaker to the off position, and that all components of the system have had ample time to cool. Replacing the igniter the igniter is locat...
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33 ultra owners manual 2015 note: you should clean the furnace on an “as needed” basis, typically once a week. Not all wood pellets burn the same, some may require you to clean the furnace more frequently. Your warranty does not cover ash corrosion. The furnace must be completely cleaned of ash and ...
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34 ultra owners manual 2015 error cause solution the burner has stopped. “fuel fault” is on the display. 1. The pellet hopper is empty. 2. An air pocket has developed in the inlet of the feed auger. The fuel is cavatating in the pellet hopper. 3. The auger has been blocked by waste. 4. The tipping c...
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35 ultra owners manual 2015 wiring to next page from previous page wht blk grn 120v ac 60 hz 15 a mp 192° snapdisc green white dr aft inducer bla ck green green bla ck bla ck white white light white bla ck no co m bla ck bla ck bla ck bla ck 4" bla ck white 800 w att ig nit er 4x4 b ox rese t off 1 ...
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36 ultra owners manual 2015 wiring to next page from previous page wht blk grn 120v ac 60 hz 15 a mp 192° snapdisc green white dr aft inducer bla ck green green bla ck bla ck white white light white bla ck no co m bla ck bla ck bla ck bla ck 4" bla ck white 800 w att ig nit er 4x4 b ox rese t off 1 ...
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37 ultra owners manual 2015 warranty this warranty is provided by northwest manufacturing, inc. Only for the benefit of the initial purchaser (original owner) of the northwest manufacturing, inc. Ultra series pellet furnace (the “furnace”) on the original site of installation (the “site of original ...
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38 ultra owners manual 2015 warranty vi. Any costs for labor for the examination, removal or reinstallation of allegedly defective parts, transportation of the parts to and from northwest manufacturing, inc. Facilities will not be covered and will be the responsibility of the original owner. This in...
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Northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 northwest manufacturing inc. 600 polk ave. Sw red lake falls, mn 56750 place postage here cut her e and mail r egis tr ation c ar d.
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Please ﬁll out the warranty registration card below and mail it back to us. Failure to register may delay warranty claims. Woodmaster ultra series warranty registration card owners name address city state zip daytime phone home phone email date of purchase dealers name address city state zip phone s...
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41 ultra owners manual 2015 power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single phase, 120v, 60 hz maximum current draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.31 amps @ 120 v, 60 hz 800 watt igniter (max draw) . ....
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42 ultra owners manual 2015 notes.
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43 ultra owners manual 2015 notes.
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Northwest manufacturing, inc / 600 polk ave sw / red lake falls, mn 56750 www.Woodmaster.Com / 800-932-3629 / manual pn: 7994-875.