Woodbridge Fireplace Inc DV2501-E Installation And Operating Instructions Manual

Summary of DV2501-E

  • Page 1

    Woodbridge fireplace inc. Direct vent gas fireplace with electronic ignition system report # 401-f-08-5 warning: this venting before any horizontal runs fireplace requires o ne foot of vertical consumer: retain this manual for future reference. Installer: leave this manual with the appliance. Instal...

  • Page 2

    Contents important safety information .......................... 3 product features............................................ 5 code approval ................................................ 5 pre-installation information............................. 6 installing above 2000 feet .....................

  • Page 3

    4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are less than 42" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. This fireplace reaches high temperatures. Keep children ...

  • Page 4

    Important safety information continued from page 3 12. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating...

  • Page 5

    Product features and code approval figure 1 - fireplace controls product specifications fireplace controls (see figure 1) 1 1 2 2 3 3 4 5 6 7 1 - remote control receiver 2 - blower speed control with manual on/off switch 3 - power outlet to connect blower 4- gas ma nu a l shut-off valve 5- main gas ...

  • Page 6

    Pre-installation information installing above 2000 feet • in the usa, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • in canada, these appliances are certified for altitudes of 0 – 4,500 ft. Orifice sizes, pressures and btus natural gas propane gas manifold press: (w...

  • Page 7

    corner location 7 c _ a d e f g dimension fireplace framing firebox framing can be built before or after the appliance is set in place. Construct firebox framing following figure 2 and the chart below for your specific installation requirements. See figure 3 on page 8 for f...

  • Page 8

    Pre-installation information 8 9 right side view front view top view flue collar 8" 5" 20.25" 29" 1" 1" figure 3 - fireplace dimensions electric access both sides 21.25" 20.5" 1" 1" 29" 31" 7.25" 7.25 " 4 .25" 25 .5" 40" 52" 52" 40".

  • Page 9

    pre-installation information fireplace location plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.E. Wall switch, or remot...

  • Page 10

    Securing fireplace to floor or framing 10 allow for or glass door removal. A 1/4" reveal must be provided all the way around the fireplace opening. 4. The cover should maintain an air gap of at least 1/8" between covering material and fireplace to allow for metal fireplace front must be used as a su...

  • Page 11

    11 sides 0 floor 0 back 0 standoffs 0 front 36" 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 2.75 2.5 2.25 2.0 1.75 1.5 1.25 1.0 0.75 3.0 3.25 3.5 follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot...

  • Page 12

    Installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions. Only a qualified installer/ser...

  • Page 13

    Vent installation figure 7 - combustible clearances for vent pipe warning this fireplace must be vented to the outside. The venting system must never be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent s...

  • Page 14

    Vent installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. For horizon...

  • Page 15

    vent installation figure 8 - horizontal vent termination location vent terminal air supply inlet area where terminals not permitted inside corner detail for horizontal termination minimum di...

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  • Page 17

    16 l100001 17 10 67 10 67 5.25 134 8 216 figure 12 - vent opening requirements note: horizontal runs of vent must be supported every three feet (914mm). Use wall straps for this purpose. Figure 13 - rigid vent pipe connections female locking lugs male s...

  • Page 18

    Hot hot vent installation 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “up” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained. Attach the vent cap with ...

  • Page 19

    18 19 rise 1' min. Vent installation horizontal termination configurations — rigid venting since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhe...

  • Page 20

    A b • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (fig. 21 a and b) this does not apply if the 90° elbows are used to increase or redirect a vertical rise. See figure 19. Example: according to the vent graph (page ...

  • Page 21

    Vent installation below grade installations — rigid venting when it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of t...

  • Page 22

    Restrictor disk vertical through-the-roof applications — rigid venting only this gas fireplace has been approved for, • vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See figure 25. Fig...

  • Page 23

    22 l100001 l100001 23 10 10 vent installation installation for vertical termination 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. See figure 27 to avoid cutting load bearin...

  • Page 24

    Vent installation 4. Connect a section of pipe and extend up through the hole. Note: if an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See figure 25, page 22. Whenever possible, use 45° elbows instead of 90° elbows. T...

  • Page 25

    Figure 32 - external regulator with vent pointing down (propane/lp only) fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for y...

  • Page 26

    fireplace installation a listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1 / 8 " npt pressure tapping point should be installed upstream of the appliance. See figure 33. Important: install main gas valve (equipment shutoff valve) in an acces...

  • Page 27: Warning

    Checking gas pressure figure 34 - gas pressure check at gas valve do not use open flame to check for gas leaks. Warning 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance....

  • Page 28

    Electrical installation electrical wiring electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and state codes. The a...

  • Page 29

    Glass removal 28 29 glass frame removal 1. Locate 3 (three) 7/16" nuts holding springs on top of the glass frame. Using a ratchet remove all three nuts and then springs and washers from the studs. 2. Tilt the glass frame forward and lift it up until it clears bottom channel of firebox. Lower the gla...

  • Page 30

    Final installation 30 31 stoneand glass media placement warning do not use the entire bag of glass media to cover the burner. This could cause the flame to burn poorly and may lead to sooting. Figure 38 - placing supplied glass media around stones. Figure 37 - placing the first layer of the stones (...

  • Page 31

    30 31 final installation (continued) figure 39 - placing stones #7 and #8. 4. Place stones (#9 and #10) on top of the front stones as shown on the picture below see figure 40. Figure 40 - placing stones #9 and #10. 5. Place stones (#11-13) on top of the first layer of stones as shown on the picture ...

  • Page 32

    Safety screen installation 32 step 1: remove front air panel and both side panels from the fireplace. See next page for reference photographs. Step 2: angle the safety screen into the fireplace opening as shown above. Step 3: lift the safety screen up so the tabs slide over the mounting bolts on the...

  • Page 33

    33 front trim installation step 1: insert the right side panel into the opening angling in at the top. Step 2: match up the tabs in the panel with the slots in the face and slide downward. Make sure the side panel is secured properly. Step 3: repeat with left side panel. Step 4: angle the air flow p...

  • Page 34: Opera

    Operating fireplace for your safety read before lighting a. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. Use any phone in your building. • immediately call your gas supplier from a neigh- bor's phone. Follow the gas s...

  • Page 35: Opera

    26 if pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Figure 9d - remote receiver switch in on position 1. Slide the remote receiver switch to the on position. This will allow the main burner to ignite. 1. Slide the remote receiver switch to the off position....

  • Page 36: Opera

    T turning on the appliance 1. Press the on/off button on the transmitter. The transmitter screen will display all active icons. The receiver will command the dfc board to start the ignition process, once the pilot flame is lit, the dfc 1. With the system on and the flame level at maximum height, pre...

  • Page 37: Opera

    26 48d0139 smart thermostat the smart thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperature. As the room temperature gets closer to the set point, the smart function will modulate the flame down. 2. To adjust th...

  • Page 38

    Figure 52 - pilot flame burner flame note: the type of installation, vent system configuration, and wind effects may cause the flame patterns to vary. If necessary, change this by loosening nut and opening or closing the air shutter more. See figure 54. Figure 53 - burner flame appearance cleaning and...

  • Page 39

    Vent system the fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting glass door thoroughly cl...

  • Page 40

    A. Wire disconnected. B. Defective ignitor. C. No gas or low gas pressure. D. No propane/lpg in tank a. Open door and check to make sure wire is connected to ignitor. B. Check for spark at electrode and pilot. If no spark and electrode wire is properly connected, replace pilot assembly. C. Check rem...

  • Page 41: Before

    Replacement parts label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Caution note: unplug power cord fan assembly diagrams speed control control shaft locknut control knob ...

  • Page 42

    Rigid vent components 1 3 4 5 6 7 8 9 2 illustrated parts list direct vent pro item qty/box description or woodbridge part # simpson duravent 10 1 1 simpson horizontal high wind horizontal termination cap 58dva-hc 2 1 high wind vertical termination 58dva-vch 3 4 6” pipe length 58dva-06 3 4 9” pi...

  • Page 43

    Firebox components warning failure to position the parts in accordance with these diagrams or failure to use only parts spe c ific a lly ap p rov e d with this appliance may result in property damage or personal injury. Illustrated parts lists (continued) 6 this list contains replaceable parts used ...

  • Page 44

    Illustrated parts lists (continued) proflame wiring diagram receiver 14 pin connector pilot cpi / ipi mode 120 vac input 7 vdc stabilized supply output motor ipi/cpi receiver dc supply split flow on / off tpth th dfc supply dc supply ground 885 proflame orange green chassis connection 12 1 5 13 6 14...

  • Page 45

    43 parts list illustrated parts lists (continued) part number key no. Description qty 1 h200010 h200010 remote control receiver 1 4 c100010 c100010 18" flex connector with shutoff valve 1 5 c200001 c200002 main gas valve 1 3 c100020 c100020 duplex outlet 1 2 d100027 d100027 fan control face plate 1 ...

  • Page 46

    L100001 17 127(6.

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    L100001 17 127(6.

  • Page 48

    Limited lifetime warranty policy lifetime warranty basic warranty woodbridge fireplace inc. Warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components...