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  2. Woodbridge Fireplace Inc
  3. Indoor Fireplace
  4. MONTEREY-N-E
  5. Installation And Operating Instructions Manual

Woodbridge Fireplace Inc MONTEREY-N-E Installation And Operating Instructions Manual

Summary of MONTEREY-N-E

  • Page 1

    Direct vent gas fireplace with electronic ignition system models: monterey-(n,p)-e woodbridge fireplace inc. Warning: this fireplace requires one foot of vertical venting before any horizontal runs installation and operating instructions – do not store or use gasoline or other fl ammable vapors and ...

  • Page 2

    2 l100001 3 contents important safety information .......................... 3 product features............................................ 5 code approval ................................................ 5 pre-installation information............................. 6 installing above 2000 feet .........

  • Page 3

    2 l100001 3 4. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are less than 42" from the front, top, or sides of the fireplace • in high traffic areas • in windy or drafty areas 5. This fireplace reaches high temperatures. Ke...

  • Page 4

    4 l100001 5 important safety information continued from page 3 12. Do not use this fireplace to cook food or burn paper or other objects. 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicat...

  • Page 5

    4 l100001 5 product features and code approval figure 1 - fireplace controls product specifications fireplace controls (see figure 1) 1 1 2 2 3 3 4 5 6 7 1 - remote control receiver 2 - blower speed control with manual on/off switch 3 - power outlet to connect blower or optional aux block 4- gas man...

  • Page 6

    6 l100001 7 35(,167$//$7,21,1)250$7,21 installing above 2000 feet • in the usa, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations (at the factory). • in canada, these appliances are certified for altitudes of 0 – 4,500 ft. Orifice sizes, pressures and btus natural gas pro...

  • Page 7

    6 l100001 7 planing fireplace framing and covering face firebox framing can be built before or after the appliance is set in place. Construct firebox framing following figure 2 and the chart below for your specific installation requirements. See figure 3 on page 8 for firebox dimensions. The framing...

  • Page 8

    L100001 9 8 pre-installation information figure 3 - fireplace dimensions right side view front view top view flue collar electric access both sides gas line access both sides 28" 34.25" 23.25" 48.75" 13.75" 59.25" 34.25" 28" 7.125 " 7.125" 8" 5" 22.25" 57.25" 1" 1" 1" 1" 57.25".

  • Page 9

    8 l100001 9 pre-installation information fireplace location plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.E. Wall swit...

  • Page 10

    10 l100001 11 the fireplace must be secured to the floor and/or to framing studs as shown in figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2" to 5/8" to accom...

  • Page 11

    10 l100001 11 clearances clearances to combustibles mantel clearances note: the combustible area above the facing must not protrude more than 3 / 4 " from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Follow these instructions carefull...

  • Page 12

    12 l100001 13 installation precautions consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions. Only a qualified...

  • Page 13

    12 l100001 13 vent installation figure 7 - combustible clearances for vent pipe a minimum of 3" clearance to the top is required along horizontal length of pipe until flue pipe goes through nearest wall. Warning this fireplace must be vented to the outside. The venting system must never be attached ...

  • Page 14

    14 l100001 15 vent installation installation planning there are two basic types of direct-vent installation: • horizontal termination • vertical termination it is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thicknes...

  • Page 15

    14 l100001 15 vent installation figure 8 - horizontal vent termination location vent terminal air supply inlet area where terminals not permitted inside corner detail for horizontal terminat...

  • Page 16

    16 l100001 17 12 305 2 305 12 305 ...

  • Page 17

    16 l100001 17 10 67 10 67 5.25 134 8 216 figure 12 - vent opening requirements note: horizontal runs of vent must be supported every three feet (914mm). Use wall straps for this purpose. Figure 13 - rigid vent pipe connections female locking lugs male s...

  • Page 18

    18 l100001 19 hot hot vent installation 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “up” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained. Attach the ...

  • Page 19

    18 l100001 19 rise 1' min. Vent installation horizontal termination configurations — rigid venting since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be stric...

  • Page 20

    20 l100001 21 7'6" a b • if a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (fig. 21 a and b) this does not apply if the 90° elbows are used to increase or redirect a vertical rise. See figure 19. Example: according to th...

  • Page 21

    20 l100001 21 vent installation below grade installations — rigid venting when it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from t...

  • Page 22

    1 2 3 4 restrictor disk restrictor disk 22 l100001 23 using a maximum of two 90° elbows. See figure 25. Figure 25- support straps for horizontal runs vent installation figure 26 - maximum elbow usage • up to two 45° elbows may be used within the horizontal run. For each 45° elbow used on the horizon...

  • Page 23

    22 l100001 23 10 10 vent installation installation for vertical termination 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. See figure 27 to avoid cutting load bearing member...

  • Page 24

    24 l100001 25 vent installation 4. Connect a section of pipe and extend up through the hole. Note: if an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See figure 25, page 22. Whenever possible, use 45° elbows instead of...

  • Page 25

    24 l100001 25 figure 32 - external regulator with vent pointing down (propane/lp only) fireplace installation check gas type use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper f...

  • Page 26

    26 l100001 27 fireplace installation a listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1 / 8 " npt pressure tapping point should be installed upstream of the appliance. See figure 33. Important: install main gas valve (equipment shutoff valv...

  • Page 27: Blower/fan Location

    26 l100001 27 checking gas pressure 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, stop! Do not install the appliance. Contact your dealer immediately. 1 / 2 " gas line onto shut-off valve. 3. After com...

  • Page 28

    28 l100001 29 electrical installation electrical wiring electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and stat...

  • Page 29

    Glass removal 3 . Loosen and remove the five nuts and washers at the top of the glass door frame. 5 . Carefully lift the glass door assembly out of the lower channel and remove by angling the frame down to the left 28 l100001 29 glass removal glass frame removal 1. Remove the front air panel. 2. Rem...

  • Page 30

    Final installation media tray placement 1. Place media tray (see figure 37) on the support brackets as shown on figure 38. 2. Fill the tray with media supplied. Do not place media on burner or block air flow between burner and tray (see figure 39). Figure 37 - one piece media tray figure 38 - placin...

  • Page 31

    Log set 3 1.

  • Page 32

    Log set (contunue) 32.

  • Page 33

    Safety screen step 1: remove front air panel and both side panels. Step 2: angle the safety screen as shown on the picture and carefully bring into the fireplace opening. Step 3: position the safety screen inside of the fireplace in front of the glass door. Locate the two small vertical studs along ...

  • Page 34

    S afety screen installation (continued) step 5: insert the right side panel into the opening angling in at the top. Step 6: match up the tabs in the panel with the slots in the face and slide downward. Make sure the side panel is secured properly. Repeat steps 5 and 6 for the left side panel. Step 7...

  • Page 35: Opera

    Operating fireplace for your safety read before lighting a. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. Use any phone in your building. • immediately call your gas supplier from a neigh- bor's phone. Follow the gas s...

  • Page 36: Opera

    26 if pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Figure 9d - remote receiver switch in on position 1. Slide the remote receiver switch to the on position. This will allow the main burner to ignite. 1. Slide the remote receiver switch to the off position....

  • Page 37: Opera

    T turning on the appliance 1. Press the on/off button on the transmitter. The transmitter screen will display all active icons. The receiver will command the dfc board to start the ignition process, once the pilot flame is lit, the dfc 1. With the system on and the flame level at maximum height, pre...

  • Page 38: Opera

    26 48d0139 smart thermostat the smart thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperature. As the room temperature gets closer to the set point, the smart function will modulate the flame down. 2. To adjust th...

  • Page 39

    L100001 37 figure 47 - adjusting air shutter nut shutter opening patterns to vary. Air shutter assembly if necessary, change this by loosening nut and opening or closing the air shutter more. See figure 47. Figure 46 - burner flame appearance cleaning and maintenance burner, pilot and control compar...

  • Page 40

    Cleaning and maintenance black 2 1 off black motor blower v.A.C. 110/115 on white green (n.O.) fan switch fan switch variable blue vent system the fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent ...

  • Page 41

    L100001 39 rigid vent components required for fireplace installation 1 3 4 5 6 7 8 9 10 2 illustrated parts list direct vent pro item qty/box description 1 1 simpson horizontal high wind horizontal termination cap 58dva-hc 2 1 high wind vertical termination 58dva-vch 3 4 6” pipe length 58dva-06 ...

  • Page 42

    L100001 41 illustrated parts lists control compartment burner compartment 1 2 3 4 5 6 7 9 10 11 12 21 13 14 18 firebox access and media components 8 15 26 19 20 27 42.

  • Page 43

    Proflame wiring diagram illustrated parts lists (continued) this diagram shows replaceable sit proflame parts used in your fireplace. 43 remote remote receiver 14 pin connector pilot cpi / ipi mode 120 vac input 7 vdc stabilized supply output motor ipi/cpi receiver dc supply split flow on / off tpth...

  • Page 44

    Illustrated parts lists (continued) part number key description qty 9 d300025 d300026 orifice 1 10 w400071 w400071 burner 1 11 c200003 c200004 pilot assembly 1 12 d100019 d100019 pilot bracket 1 13 f200100 f200100 3/8” npt x 5/16” compression connector 1 14 f200064 f200064 3/8” npt x 3/8” flare conn...

  • Page 45

    Troubleshooting troubleshooting 43 45 warning: turn off the unit and let cool before servicing. Only a qualified service person should service and repair this appliance. Note:all troubleshooting items are listed in order of operation. Symptom possible cause action light pilot after repeated triggeri...

  • Page 46

    Notes.

  • Page 47: Installation Record

    Date purchased: purchaser/dealer: installer: fireplace s/n on product id tag: date installed: fuel: ◯ ◯ natural gas ◯ ◯ l.P. Propane inlet pressure measured after installation: in. W.C. Manifold pressure measured after installation: high fire: in. W.C. Low fire: in. W.C. Venting: please verify the b...

  • Page 48

    Limited lifetime warranty policy basic warranty woodbridge fireplace inc. Warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by w...