Woods 7000, 7192, 7194, 7195, 7200, Manual
Summary of 7000, 7192, 7194, 7195, 7200,
Page 1
Man0137 (rev. 8/13/2004) c360 undermount mower mounting to cub cadet tractor models 7000, 7192, 7194, 7195, 7200, 7205 includes mounting kit 1002875 man0137.
Page 2
Ii introduction (2/9/01) to the dealer: assembly and proper installation of this product is the responsibility of the woods dealer. Read manual instructions and safety rules. Make sure all items on the dealer’s pre-delivery and delivery check lists in the operator’s manual are completed before relea...
Page 3: Introduction 1
Introduction 1 man0137 (9/14/01)) table of contents introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ii specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 general information . . . . . ....
Page 4: 2 Introduction
2 introduction man0137 (9/14/01) specifications cutting width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60” cutting height range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 5: Safety 3
Safety 3 um60/72 mower safety rules (rev. 7/22/2004) training safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (replace- ment manuals are available from dealer or, in the united states and canada, call 1-800-319-66...
Page 6: 4 Safety
4 safety um60/72 mower safety rules (rev. 7/22/2004) if the clutch or brake pedal mechanisms can contact mower components, do not put mower into service until properly adjusted. do not put mower into service unless discharge chute is installed and in good condition. Replace if damaged. keep by...
Page 7: Safety 5
Safety 5 um60/72 mower safety rules (rev. 7/22/2004) the maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max- imum transport speed. Doing so could result in: • loss of c...
Page 8: 6 Safety
6 safety man0137 (9/14/01) dc4000a high-pressure hydraulic oil leaks can penetrate skin resulting in serious injury, gangrene or death. N check for leaks with cardboard; never use hand. N before loosening fittings: lower load, release pressure, and be sure oil is cool. N consult physician immediatel...
Page 9: Safety 7
Safety 7 man0137 (9/14/01) to avoid serious injury or death, n read operator’s manual (available from dealer) and follow all safety precautions. N keep all shields in place and in good condition. N operate mower from tractor seat only. N lower mower, stop engine and remove key before dismounting tra...
Page 10: 8 Operation
8 operation man0137 (9/14/01) operation the operator is responsible for the safe operation of this mower. The operator must be properly trained. Operators should be familiar with the power unit, mower, and all safety practices before starting opera- tion. Read the safety rules and safety decals on a...
Page 11: Operation 9
Operation 9 man0137 (9/14/01) operation cont’d adjust cutting height 1. Mower cutting height is raised, lowered, and maintained by adjusting caster and gauge wheels. Refer to figure 2 and accompanying chart for approx- imate cutting heights. 2. Raise mower with tractor hydraulics to adjust gauge and...
Page 12: 10 Operation
10 operation man0137 (9/14/01) operation cont’d remove mower from tractor note: the lift mechanism maybe left on the tractor when mower is removed. 1. Lift mower off of ground and remove adjustment pins from gauge and caster wheel adjustment points. 2. Lower mower to ground, stop engine, and remove ...
Page 13: Operation 11
Operation 11 man0137 (9/14/01) operation cont’d operating techniques operating tips 1. Proper ground speed will depend upon the ter- rain, the height, type, and density of material to be cut. 2. Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low speed;...
Page 14: 12 Operation
12 operation man0137 (9/14/01) operation cont’d uneven terrain do not operate on steep slopes. do not stop, start, or change directions sud- denly on slopes. use extreme care and reduce ground speed on slopes and rough terrain. watch for hidden hazards on the terrain during operation. 1. Pas...
Page 15: Owner Service 13
Owner service 13 man0137 (9/14/01) owner service the information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. before...
Page 16: 14 Owner Service
14 owner service man0137 (9/14/01) owner service cont’d lubrication 1. Do not let excess grease collect on or around parts, particularly when operating in sandy areas. 2. Figure 6 shows the lubrication points. The accom- panying chart gives the frequency of lubrication in operating hours, based on n...
Page 17: Owner Service 15
Owner service 15 man0137 (9/14/01) owner service cont’d figure 6 lubrication points dc2962a ref description frequency 1 caster pivot 8 hrs. 2 chaster wheel 8 hrs. 3 blade spindle 24 hrs. 4 gearbox- check level (check for leaks daily) 50 hrs. 5 drive shaft u-joints 8 hrs. 6 rear gauge wheels 8 hrs. 7...
Page 18: 16 Owner Service
16 owner service man0137 (9/14/01) owner service cont’d blade servicing inspect blades for condition and proper installation each time before operation. Replace any blade that is bent, excessively nicked, worn or has any other dam- age. Small nicks can be ground out when sharpening. Remove blades 1....
Page 19: Owner Service 17
Owner service 17 man0137 (9/14/01) owner service cont’d install blades your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. Important ■ we recommend you install a new nylok blade bolt when you replace the blade. ■...
Page 20: 18 Owner Service
18 owner service man0137 (9/14/01) owner service cont’d replace belt ■ use care when installing or removing belt from spring-loaded idler at step 5. Springs store energy when extended and, if released suddenly, can cause personal injury. One of the major causes of belt failure is improper installati...
Page 21: Dealer Service 19
Dealer service 19 man0137 (9/14/01) dealer service the information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be...
Page 22: 20 Dealer Service
20 dealer service man0137 (9/14/01) dealer service cont’d assemble blade spindle important ■ bearing adjustment is set by pressing sleeve against bearing cone until proper adjustment is attained. ■ improper positioning of seals can cause seal failure. 1. Bearing cups and cones are designed to work t...
Page 23: Dealer Service 21
Dealer service 21 man0137 (9/14/01) dealer service cont’d install blade spindle important ■ pulley installation sequence is very important for bearing life. Follow the sequence exactly. 1. Insert spindle through bottom of mower deck and install three mounting bolts. Be sure to position grease fittin...
Page 24: 22 Dealer Service
22 dealer service man0137 (9/14/01) dealer service cont’d universal joint repair figure 13 u-joint exploded view disassemble u-joint 1. Remove snap rings from inside of yokes in four locations as shown in figure 14. Figure 14 2. With snap rings removed, support drive in vise, hold yoke in hand and t...
Page 25: Dealer Service 23
Dealer service 23 man0137 (9/14/01) dealer service cont’d disassemble u-joint cont’d 3. Clamp cup in vise as shown in figure 16 and tap on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup. Figure 16 4. Place universal cross in vise as shown in figure 17 and tap on...
Page 26: 24 Dealer Service
24 dealer service man0137 (9/14/01) dealer service cont’d assemble u-joint 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pres- sure as far as possible. 2. Insert journal cross into bearing cup with grease fitting away from the shaft. Be careful not...
Page 27: Dealer Service 25
Dealer service 25 man0137 (9/14/01) dealer service cont’d remove gearbox 1. Disconnect drive shaft and remove key from key- way. 2. Remove belt and remove gear stand from mower. 3. Turn gear stand over. There are two set screws in the split taper bushing; remove them. Insert one set screw into the t...
Page 28: 26 Dealer Service
26 dealer service man0137 (9/14/01) dealer service cont’d notes install drive pulley 1. Install drive pulley (19) with split taper bushing (12) on gearbox vertical shaft. Make sure key (82) and keyways are aligned. 2. Position center line of drive pulley (19) 15/16" (plus or minus 1/32") above mount...
Page 29: Trouble Shooting 27
Trouble shooting 27 man0136 (9/28/01) trouble shooting trouble shooting mowing conditions problem possible solutions grass cut higher in center of swath than at edges height of mower higher at front than at rear check cutting height adjustment. Refer to chart on page 9 loose blades check clamping cu...
Page 30: 28 Trouble Shooting
28 trouble shooting man0136 (9/28/01) trouble shooting cont’d. * check belt for damage by laying it flat on the floor. A belt that does not lay flat (has humps or twists, indicating broken or stretched cords) it must be replaced. Trouble shooting belt conditions problems possible solutions belt slip...
Page 31: Assembly 29
Assembly 29 man0137 (9/14/01) assembly dealer set-up instructions assembly of this mower is the responsibility of the woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal mowing conditions. Set up the mower as received from the factory with thes...
Page 32: 30 Assembly
30 assembly man0137 (9/14/01) assembly instructions cont’d install left front lift stop 1. Attach left front lift stop (4) and spacer plate (2) to tractor clutch housing mounting pad (5) with bolts (10 & 11). Bolt (10) is 5 mm shorter than bolt (11). Use the shorter bolts in the top holes of spacer ...
Page 33: Assembly 31
Assembly 31 man0137 (9/14/01) assembly instructions cont’d install right front lift stop 1. Slide right front lift stop (4) over rockshaft (3). 2. Place spacer plate (2) over front lift stop and secure both to tractor clutch housing mounting pad (5) with bolts (7 & 8) and hardened flat washers (9). ...
Page 34: 32 Assembly
32 assembly man0137 (9/14/01) assembly instructions cont’d install right rear rockshaft 1. Jack up rear of tractor, block securely, and remove right rear tire. 2. Apply loctite ®a 242 to both 12 mm x 25 mm bolts (9). 3. Install right rear rockshaft mounting bracket (3) to tractor transmission (2), u...
Page 35: Assembly 33
Assembly 33 man0137 (9/14/01) assembly instructions cont’d install left rear rockshaft 1. Jack up rear of tractor, block securely, and remove left rear tire. 2. Apply loctite ®a 242 to both 12 mm x 25 mm bolts (9). 3. Install left rear rockshaft mounting bracket (3) to tractor transmission (2), usin...
Page 36: 34 Assembly
34 assembly man0137 (9/14/01) assembly instructions cont’d install transport lock-up 1. Slide lock-up bar (2) into left front lift stop (1). 1. Attach lock-up bar extension (3) using 1-1/4" hex bolts (10) and 3/8" locknut (9). 2. Thread 1/2" jam nut (8) and clevis yoke (5) onto lock-up bar to obtain...
Page 37: Assembly 35
Assembly 35 man0137 (9/14/01) assembly instructions cont’d assemble mechanical lift pull rod 1. Thread jam nut (17) onto pull rod (7) until it bot- toms out. Note: for tractor models 7000, 7200, and 7205, use pull rod (7a) with bend up to clear hydraulic line. 2. Thread clevis yoke (8) onto pull rod...
Page 38: 36 Assembly
36 assembly man0137 (9/14/01) assembly instructions cont’d prepare mower install discharge chute 1. Position discharge chute (2) over stud (5) on mower frame (1). 2. Install carriage bolts (3) (attached to discharge chute assembly) and secure with nuts (4). 3. Install knob (6) on stud (5). 1. Mower ...
Page 39: Assembly 37
Assembly 37 man0137 (9/14/01) assembly instructions cont’d install rear lift bars 1. Thread jam nut (3) onto upper rear lift bar (1) until it bottoms out. 2. Thread upper rear lift bar into lower rear lift bar (2) to obtain the 8-1/4" dimension shown. 3. Hand tighten jam nut against lower rear lift ...
Page 40: 38 Assembly
38 assembly man0137 (9/14/01) assembly instructions cont’d install rear gauge wheel 1. Assemble gauge wheel with grease fitting facing outward for lubrication access. 1. Insert sleeve (68) through wheel (6). 2. Place washer (63) on bolt (69) and insert through sleeve in wheel and rear gauge wheel ar...
Page 41: Assembly 39
Assembly 39 man0137 (9/14/01) assembly instructions cont’d install gearbox vent plug 1. Remove and discard solid plug from top of gear- box cover. 2. Remove level plug (2) when filling and checking oil level. 3. Fill gearbox with sae 90w oil until it reaches level hole in front of gearbox. 4. Reinst...
Page 42: 40 Assembly
40 assembly man0137 (9/14/01) assembly instructions cont’d attach mower to tractor refer to figure 37. keep all persons away from operator control area while performing adjustments, service, or maintenance. make sure spring-activated locking pin or col- lar slides freely and is seated firmly in ...
Page 43: Assembly 41
Assembly 41 man0137 (9/14/01) assembly instructions cont’d adjust mower with mechanical lift 1. Remove clevis pin connecting rear pull rod (10) to the rear lift arm assembly (12). 2. Raise tractor lower 3-point lift arms (3) to their highest position. 3. Remove clevis pin that connects clevis yoke (...
Page 44: 42 Assembly
42 assembly man0137 (9/14/01) assembly instructions cont’d pre-delivery check list delivery check list (dealer’s responsibility) inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points t...
Page 45: Parts
Parts parts contact your woods dealer to order parts to locate your nearest dealer: check the dealer locator at www. Woodsequipment.Com, or in the united states and canada, phone 1-800-319-6637 outside the united states, phone 1-815-732-9509 plus the appropriate international dialing code for the us...
Page 46: 52 Appendix
52 appendix bolt torque & size charts (rev. 9/5/00) bolt torque chart always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Alw...
Page 47: Appendix 53
Appendix 53 bolt torque & size charts (rev. 9/5/00) bolt size chart note: chart shows bolt thread sizes and corresponding head (wrench) sizes for standard sae and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 sae bolt thread sizes mm 25 50 75 100 125 150 175 in 1 2 3 4 5 6 7 metric bolt thread sizes 8mm 18...
Page 48: Warranty
F-8494 (rev. 7/15/2004) woods equipment company 2606 south illinois route 2 post office box 1000 oregon, illinois 61061 815-732-2141 tel 815-732-7580 fax www.Woodsequipment.Com warranty (replacement parts for all models except mow’n machines) wec company, d/b/a woods equipment company (“woods”), war...
Page 49: Warranty
F-3079 (rev. 7/15/2004) woods equipment company 2606 south illinois route 2 post office box 1000 oregon, illinois 61061 815-732-2141 tel 815-732-7580 fax www.Woodsequipment.Com warranty (all models except mow’n machines) please enter information below and save for future reference. Date purchased: _...
Page 50: Part Number
Woods equipment company 2606 illinois route 2 south post office box 1000 oregon, illinois 61061 815-732-2141 tel 815-732-7580 fax © 2001 woods equipment company. All rights reserved. Part number man0137.