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Woods Mov'n Machine FZ23B Operator's Manual

Other manuals for Mov'n Machine FZ23B: Brochure & Specs

Summary of Mov'n Machine FZ23B

  • Page 1

    Op e r a t o r 's m a nu a l mow’n machine man0875 (re v. 1 1 /7 /20 13) fz23b fz28k serial number 1177489 & up tm.

  • Page 2: 2 Introduction

    2 introduction gen’l (rev. 3/28/2012) to the dealer: assembly and proper installation of this product is the responsibility of the woods ® dealer. Read manual instructions and safety rules. Make sure all items on the dealer’s pre-delivery and delivery check lists in the operator’s manual are complet...

  • Page 3: Introduction 3

    Introduction 3 man0875 (2/8/2011) table of contents introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 general information . . . . . . ....

  • Page 4: 4 Introduction

    4 introduction man0875 (2/8/2011) specifications engine: fz23b . . . . . Briggs & stratton vanguard v-twin, 4-cycle, air cooled fz28k . . . . . . . . . . . . . . . . . . . . . . . . .Kawasaki, 4-cycle, air cooled horsepower: fz23b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5: Safety 5

    Safety 5 mm f-series (rev. 8/1/2008) training  safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the deale...

  • Page 6: 6 Safety

    6 safety mm f-series (rev. 8/1/2008 (safety rules continued from previous page)  remove gas-powered equipment from the truck or trailer and refuel on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle....

  • Page 7: Safety 7

    Safety 7 mm f-series (rev. 8/1/2008) (safety rules continued from previous page)  installation of a grasscatcher assembly will reduce the stability and maneuverability of the mow'n machine when operating on sloping terrain.  do not tow a trailer over 200 lbs. Do not tow a trailer or add power unit...

  • Page 8: 8 Safety

    8 safety mm f-series (rev. 8/1/2008 (safety rules continued from previous page)  tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.  use care to prevent b...

  • Page 9: Safety 9

    Safety 9 man0875 (2/8/2011) 3 – serial number plate 1 – 72407 2 – 72404 (safety decals continued on next page) safety & instructional decals attention! Become alert! Your safety is involved! Replace immediately if damaged! (rev. 6/18/2013).

  • Page 10: 10 Safety

    10 safety man0875 (2/8/2011) 6 – 70376 5 – 72406 4 – 72408 7 – 72405 8 - 07754100 9 - 72801 be careful! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals...

  • Page 11: Operation 11

    Operation 11 man0875 (2/8/2011) operation the operator is responsible for the safe operation of this mow’n machine. The operator must be properly trained. Operators should be familiar with the power unit, all attachments that will be used, and all safety practices before starting operation. Read the...

  • Page 12: 12 Operation

    12 operation man0875 (2/8/2011) the pto control must be in the “off” position and the steering handles in the neutral position before unit can be started. A safety switch behind the operator’s seat will cause the engine to stop if the operator leaves the seat with the pto or steering handles engaged...

  • Page 13: Operation 13

    Operation 13 man0875 (2/8/2011)  watch for hidden hazards on the terrain during operation. Practice steering maneuvers at half throttle. Steering handle operation  moving steering levers rapidly from forward to reverse or reverse to forward could cause loss of control.  do not operate power unit ...

  • Page 14: 14 Operation

    14 operation man0875 (2/8/2011) stopping engine  remove key and store in a secure location to prevent unauthorized persons from operating equipment. 1. Place steering handles in the neutral position and set parking brake. 2. Move throttle to 1/3 setting. 3. Allow engine to idle for several minutes....

  • Page 15: Operation 15

    Operation 15 man0875 (2/8/2011) owner pre-operation check list (owner's responsibility) ___ review and follow all safety rules and safety decal instructions on pages 5 through 10. ___ check that all safety decals are installed and in good condition. Replace if damaged. ___ check to make sure all shi...

  • Page 16: 16 Owner Service

    16 owner service man0875 (2/8/2011) owner service  before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).  before working underneath, read manual instructions, securely block up, and check ...

  • Page 17: Owner Service 17

    Owner service 17 man0875 (2/8/2011) figure 5. Lubrication diagram tailwheel maintenance once a year, disassemble tailwheel assembly and inspect roller bearings: 1. Remove dust cap (2) from top of tailwheel assembly (1). 2. Remove cotter pin (3) and slotted hex nut (4). 3. Remove wheel fork (10), bea...

  • Page 18: 18 Owner Service

    18 owner service man0875 (2/8/2011) hydrostatic transmission service notice ■ keep transmission oil clean. When adding fluid take precautions to prevent dirt and other foreign material from entering the system. Note: check fluid level every 8 hours of operation. 1. Place power unit on a level surfac...

  • Page 19: Owner Service 19

    Owner service 19 man0875 (2/8/2011) 3. Inspect battery to make sure tie-down is tight and battery is secured in place. 4. Inspect battery case for cracks or leaks; replace battery if necessary. 5. Test battery with hydrometer; recharge battery if less than 75% charge is indicated. 6. Add water if ne...

  • Page 20: 20 Dealer Service

    20 dealer service man0875 (2/8/2011) dealer service the information in this section is written for dealer ser- vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may...

  • Page 21: Dealer Service 21

    Dealer service 21 man0875 (2/8/2011) troubleshooting engine engine dies when steering handles are engaged 1. Check if parking brake is set. • release parking brake. Note: when parking brake is on the system is designed to kill the engine if either steering handle is engaged. Notice ■ the following t...

  • Page 22: 22 Dealer Service

    22 dealer service man0875 (2/8/2011) • if there is voltage at both pink/black wires men- tioned in the previous paragraph, check voltage at yellow/red parking brake wires with the park brake off. • if voltage is not present, the wire between the seat relay and parking brake switch is uncon- nected o...

  • Page 23: Dealer Service 23

    Dealer service 23 man0875 (2/8/2011) parking brake adjustment notice ■ overtightening the brake can cause internal damage to the brake linkage. Note: adjust right and left brakes individually. 1. Disconnect clevis from right parking brake and brake handle linkages. 2. Adjust left parking brake pull ...

  • Page 24: 24 Dealer Service

    24 dealer service man0875 (2/8/2011) install clutch 1. Install clutch spacer (10) over engine shaft with the chamfer side towards the engine. See figure 14. Figure 14. Clutch spacer installed 2. For fz23b only: align keyway of new d-drive hub (45) with key of clutch and press into front of clutch. S...

  • Page 25: Dealer Service 25

    Dealer service 25 man0875 (2/8/2011) 2. Attach clutch cable (16) to clutch (19) using hardware previously removed. Make sure nut is in side of loop of cable and between washers. Cable must pivot freely, (see figure 13). 3. Attach electrical wiring harness to clutch. 4. Replace counterweights if remo...

  • Page 26: 26 Assembly

    26 assembly man0875 (2/8/2011) assembly dealer set-up instructions assembly of this mow’n machine is the responsibility of the woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Set up the mow’n machine as received from the...

  • Page 27: Assembly 27

    Assembly 27 man0875 (2/8/2011) straight line travel 1. Check tire pressure; tires must have equal air pressure. 2. Check travel; drive forward with both steering handles full forward at half throttle. • if travel is not straight, adjust steering handle stop bolt on opposite side of turn. • if power ...

  • Page 28: 28 Dealer Check Lists

    28 dealer check lists man0326 (12/28/2007) dealer check lists pre-delivery check list (dealer’s responsibility ) inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check...

  • Page 29: Parts 29

    Parts 29 man0875 (2/8/2011) fz23b, fz28k frame assembly . . . . . . . . . . . . . . . . . . . . 30 & 31 engine assembly fz23b (briggs vanguard gas engine 23hp) . . . . . . . . 32 & 33 fz28k (kawasaki gas engine 28hp) . . . . . . . . . . . . . 34 & 35 hydraulic reservoir & hoses. . . . . . . . . . . ...

  • Page 30: 30 Parts

    30 parts man0875 (2/8/2011) fz23b, fz28k frame assembly (rev. 8/27/2012).

  • Page 31: Parts 31

    Parts 31 man0875 (2/8/2011) fz23b, fz28k frame assembly parts list ref part qty description 1 78331 1 fuel tank, lh 2 78330 1 fuel tank, rh gas 3 78333 2 fuel cap 4 73427 1 left fender cover 5 73428 1 right fender cover 6 73898 2 weight transfer arm 7 71144 2 extension spring 8 73443 1 debris screen...

  • Page 32: 32 Parts

    32 parts man0875 (2/8/2011) fz23b engine assembly (rev. 2/28/2013).

  • Page 33: Parts 33

    Parts 33 man0875 (2/8/2011) fz23b engine assembly parts list ref part qty description 1 1 briggs vanguard gas engine 23 hp engine 386447 type 0212 trim g1 2 1000606 1 air filter 1000607 1 air filter - pre cleaner 3 75470 muffler 4 73945 2 exhaust gasket 5 70939 1 oil filter 6 ----- 4 m8 x 1.25p x 20...

  • Page 34: 34 Parts

    34 parts man0875 (2/8/2011) fz28k engine assembly (rev. 2/28/2013).

  • Page 35: Parts 35

    Parts 35 man0875 (2/8/2011) fz28k engine assembly parts list ref part qty description a 21536100 1 spark plug (not shown) 1 ----- 1 kawasaki gas engine 28 hp (spec no. Fh770d-eso4-r) 2 72859 1 oil filter 3 75215 1 air filter safety element (not shown) 75214 1 air filter (not shown) 4 75212 1 air cle...

  • Page 36: 36 Parts

    36 parts man0875 (2/8/2011) hydraulic reservoir & hoses parker® pumps ref part qty description 1 75477 1 hydraulic reservoir 2 75489 1 cap w/breather 5 838 * 3 3/8 lock washer 6 59077 * 3 3/8 nc center lock nut 10 75527 1 filter, hydraulic oil 11 61 4 adapter, 3/4 jicm x 3/4 orbm 12 75482 1 hose ass...

  • Page 37: Parts 37

    Parts 37 man0875 (2/8/2011) hydraulic reservoir & hoses hydro-gear® pumps ref part qty description 1 75477 1 hydraulic reservoir 2 75489 1 cap w/breather 6 70069 * 3 3/8 nc flanged lock nut 10 75527 1 filter, hydraulic oil 11 61 6 adapter, 3/4 jicm x 3/4 orbm 12 75482 1 hose assembly - suction 13 75...

  • Page 38: 38 Parts

    38 parts man0875 (2/8/2011) pto, clutch & pump assembly.

  • Page 39: Parts 39

    Parts 39 man0875 (2/8/2011) pto clutch & pump assembly parts list ref part qty description 1 73746 1 splined power shaft (fz28k) -or- 1 73825 1 splined power shaft (fz23b) 2 75358 1 pto sheave 4 3886 * 1 key 1/4 x 1-1/4 5 78044 2 1" pillow block bearing w/set screw 6 920 * 6 3/8 nc x 1-3/4 hhcs - gr...

  • Page 40: 40 Parts

    40 parts man0875 (2/8/2011) seat & hood assembly ref part qty description 1 78369 1 seat pan 2 78468 1 suspension seat 4 4378 * 4 5/16 flat washer 5 fa220 * 4 5/16 nylok nut 6 73581 2 pivot bushing 7 72410 1 pivot rod 8 854 * 2 1/2 flat washer 9 71630 * 2 1/8 x 3/4 cotter pin 10 78098 1 prop rod 11 ...

  • Page 41: Parts 41

    Parts 41 man0875 (2/8/2011) tailwheel assembly single tailwheel assembly wide stance tailwheel assembly ref part qty description 1 71126 1 pivot mount adapter 2 73741 1 pivot housing 3 3585 2 bearing cup 4 3586 2 bearing cone 5 70328 1 seal, 1.5 x 2 x .187 6 70086 1 spacer, 1.013 x 1.5 x .375 7 7381...

  • Page 42: 42 Parts

    42 parts man0875 (2/8/2011) brake assembly ref part qty description 1 73955 2 23 x 10.50 turf tire & wheel -or- 1 78055 2 23 x 10.50 low pressure knobby tire & wheel -or- 1 74093 1 23 x 10.50 chevron tire & wheel (right) 1 74097 1 23 x 10.50 chevron tire & wheel (left) 1 75101 23 x 10.50–12 turf tir...

  • Page 43: Parts 43

    Parts 43 man0875 (2/8/2011) brake assembly parts list (continued) headlight kit (optional) notes: headlight power outlets are located near the steering pivot blocks. Ref part qty description 23 2985 * 1 1/4-28 tapered thread grease fitting 24 3145 * 6 3/32 x 1/2 cotter pin 25 70024 3 clevis pin 26 3...

  • Page 44: 44 Parts

    44 parts man0875 (2/8/2011) counterweight mount kit notes: ** refer to counterweight requirement chart on page 14 to determine the amount of counterweight required for your mower and equipment. One counter- weight is provided on the power unit, others are avail- able from your woods dealer. * standa...

  • Page 45: Parts 45

    Parts 45 man0875 (2/8/2011) steering assembly ref part qty description 1 73023 2 steering lever (includes items 5 & 6) 2 73030 2 steering lever mount 3 73178 4 5/16 nc x 1.0 whiz bolt 4 73163 4 5/16 nc flanged lock nut 5 09246800 2 foam handle grip 6 09211400 2 vinyl cap 7 75458 1 steering pivot - r...

  • Page 46: 46 Parts

    46 parts man0875 (2/8/2011) fz2 3 b w iring d ia g ra m sn 1 174 89 & up.

  • Page 47: Parts 47

    Parts 47 man0875 (2/8/2011) fz23b wiring diagram parts list sn 1177489 & up ref part qty description a 75515 1 fz23b/fz28k wiring assembly b 78756 1 fz23b/fz28k wiring assembly 1 01563700 1 ignition switch 75196 1 ignition key 2 08841200 2 indicator light 3 -------- 1 battery 12v side post, group 70...

  • Page 48: 48 Parts

    48 parts man0875 (2/8/2011) fz28 k w irin g diagram sn 1 177 489 & u p.

  • Page 49: Parts 49

    Parts 49 man0875 (2/8/2011) fz28k wiring diagram parts list sn 1177489 & up ref part qty description a 75232 1 fz23b/fz28k wiring assembly b 78756 1 fz23b/fz28k wiring assembly 1 01563700 1 ignition switch 75196 1 ignition key 2 08841200 2 indicator light 3 -------- 1 battery 12v side post, group 70...

  • Page 50: 50 Appendix

    50 appendix bolt torque & size charts (rev. 3/28/2007) bolt torque chart always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. ...

  • Page 51: Appendix 51

    Appendix 51 bolt torque & size charts (rev. 3/28/2007) bolt size chart note: chart shows bolt thread sizes and corresponding head (wrench) sizes for standard sae and metric bolts. Abbreviations ag .............................................................. Agriculture asabe.................... Am...

  • Page 52: 52 Index

    52 index man0326 (12/28/2007) index a assembly dealer set-up instructions 26 install single tailwheel (optional) 27 d dealer check lists delivery (dealer’s responsibility) 28 pre-delivery (dealer’s responsibility) 28 dealer service belt removal 22 clutch repair align belt 24 install clutch 24 reasse...

  • Page 53: Limited Warranty

    F-8495 mm & boundary repair parts (rev. 2/11/2011) ©2011 woods equipment company. All rights reserved. Woods, the woods logo, mow’n machine, and “tested. Proven. Unbeatable.” are trademarks of woods equipment company. All other trademarks, trade names, or service marks not owned by woods equipment c...

  • Page 54: Limited Warranty

    F-8045 mm (rev. 4/15/2013) woods equipment a blount international company 2606 south illinois route 2 post office box 1000 oregon, illinois 61061 usa 800-319-6637 tel 800-399-6637 fax woodsequipment.Com limited warranty mow’n machine tm zero-turn mowers please enter information below and save for fu...