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Woodstock W1812 User Manual

Manual is about: Woodstock International, Inc. Planer User Manual

Summary of W1812

  • Page 1

    Dlc:ghb6cj6a e]dcz/(+%,()"()-'™dca^czizx]c^xvahjeedgi/izx]"hjeedgi5h]de[dm#w^o 8deng>b6g8=!'%%.7nldd9hid8@>ci:gc6i>dc6a!>c8#g:k>h:96j '%%.Ig l6gc>ccdedgi>dcd;i=>hb6cj6ab6n7:g:egd9j8:9>c6cnh=6e:dg;dgbl>i=dji i=:lg>ii:c6eegdk6ad;ldd9hid8@>ci:gc6i>dc6a!>c8# eg^cizy^civ^lvc &&(..8g bd9:al&-&' k6g>67a:h...

  • Page 2: Model W1812

    Improvements to this machine were made since the manual was originally printed, and this manual update covers those changes. Keep this page with your owner's manual in case you ever need to refer to it. New and updated parts added we have added a series of parts to the model w1812. For increased mac...

  • Page 3

    K_`jdxelxcgifm`[\jzi`k`zxcjx]\kp`ejkilzk`fejfek_\gifg\ij\klg# fg\ixk`fe#dx`ek\exez\xe[j\im`z\f]k_`jdxz_`e\&\hl`gd\ek% =x`cli\kfi\x[#le[\ijkxe[xe[]fccfnk_\`ejkilzk`fej^`m\e`ek_`j dxelxcdxpi\jlck`ej\i`fljg\ijfexc`ealip#`ezcl[`e^xdglkxk`fe# \c\zkifzlk`fefi[\xk_% k_\fne\if]k_`jdxz_`e\&\hl`gd\ek`jjfc\cpi...

  • Page 4: :fek\ekj

    J k lg : k i @: 8 c d 8 @ek e8e: j m @: g8 i k j fg i 8 k@fej j8 = k p @eki f;l: k@fe ljk?Hl@:b>l@;g8>c89 kfjflk@e=fid8k@fe=8jk @ekif;l:k@fe%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) woodstock technical support .................. 2 controls and features ........................... 3 machine specificatio...

  • Page 5: Nff[Jkfzbk\z_E`zxcjlggfik

    -2- n(/()fne\ijdxelxcd]^%j`ez\*&'0 @eki f;l: k@fe nff[jkfzbk\z_e`zxcjlggfik this machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock intern...

  • Page 6: :fekifcjxe[=\xkli\j

    -3- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j8 = k p :fekifcjxe[=\xkli\j 8.Feed motor 9.Handwheel scale :.Headstock height handwheel ;. Dovetailed column . Headstock scale =. Control panel >. Feed speed control dial ?. Emergency stop button @. Cutterhead on button a. Headstock lock lever b. Chip deflector lo...

  • Page 7: Dxz_`e\jg\z`]`zxk`fej

    -4- n(/()fne\ijdxelxcd]^%j`ez\*&'0 @eki f;l: k@fe dxz_`e\jg\z`]`zxk`fej phone #: (360) 734-3482 • online tech support: tech-support@shopfox.Biz • web: www.Shopfox.Biz b68=>c: he:8>;>86i>dch fm\ixcc;`d\ej`fej weight ........................................................................................

  • Page 8

    -5- n(/()fne\ijdxelxcd]^%j`ez\*&'0 @eki f;l: k@fe dx`ejg\z`]`zxk`fej :lkk`e^:xgxz`k`\j maximum planing width ............................................................................................... 7" maximum planing depth .........................................................................

  • Page 9: J8=

    -6- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j8 = k p j8= jkxe[xi[dxz_`e\ipjx]\kp j8= id8el8c9fgd8:?@e =8@clikf=fccfn@ejkil:k@fej9 n@cc i @eg @ealip% jkxe[xi[jx]\kp@ejkilzk`fej (% ik?Ifl>?K? D8el8c9jk8ik@e>d8:?@e dxz_`e\ipgi\j\ekjj\i`flj `ealip_xqxi[jkflekix`e\[lj\ij% )% 8cn8pj lj 8ej@ 8ggifm j8= >c8jj n? Fg ...

  • Page 10

    -7- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j8 = k p ('% e cn? D8:?@e@jilee@e>%kliegfn\if==xe[xccfnxccdfm`e^gxikjkfzfd\kf xzfdgc\k\jkfgy\]fi\c\xm`e^dxz_`e\lexkk\e[\[% ((% ;fefklj@e;8e> ;fefklj\dxz_`e\ip`e[xdg#n\kcfzxk`fej#fi n_\i\xep]cxddxyc\fiefo`flj]ld\jdxp\o`jk% ()% bnfib8i:c8e;n c@k%:clkk\ixe[[xibj_x[fnj...

  • Page 11

    -8- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j8 = k p 8[[`k`fexcjx]\kp]figcxe\i&dflc[\ij ixe[le[\ijkxe[k_`j \ek`i\dxelxcy\]fi\lj`e^ k_`jdxz_`e\.J\i`fljg\i$ jfexc `ealip dxp fzzli `] jx]\kp xe[ fg\ixk`fexc `e]fidxk`fe `j efk le[\i$ jkff[ xe[ ]fccfn\[. ;f efk i`jb pfli jx]\kp yp efki\x[`e^ ljk_`jxe[fk_\idxz_`e\...

  • Page 12: ))'Mfg\ixk`fe

    -9- n(/()fne\ijdxelxcd]^%j`ez\*&'0 : k i @: 8 c ;fefknfibfepfli\c\zki`zxcjpjk\d `] pfl xi\ lejli\ xyflk \c\zki`zxc zf[\jxe[n`i`e^j\\bxjj`jkxez\]ifd x hlxc`]`\[ \c\zki`z`xe. @^efi`e^ k_`j nxie`e^zxezxlj\\c\zkifzlk`fe#]`i\# fidxz_`e\[xdx^\. ))'mfg\ixk`fe the model w1812 is wired for 220v single-phase ...

  • Page 13: Legxzb`e^

    -10- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g this machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized shop fox dealer immediately. Legxzb`e^ j the following is a description of the main components ship...

  • Page 14: :c\xe`e^dxz_`e\

    -11- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g =cfficfx[1 this machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\xixez\j1 consider existing and anticipated needs, size of material to be processed...

  • Page 15: C`]K`e^xe[Dfm`e^

    -12- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g the model w1812 can be moved for short distances if two people lift the ends of the cast iron extension wings and walk the machine to the new location. For ease of mobility, the machine can be placed on a shop fox model d2057 heavy duty mobile base. For lo...

  • Page 16: 8Jj\dycp

    -13- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g =`^li\8.Suggested lifting locations. Kfxjj\dyc\k_\gcxe\i&dflc[\i#[fk_\j\jk\gj1 (. With the help of an assistant, lay the stand on its side, then insert the 3 ⁄ 8 " x 16 x 1 1 ⁄ 4 " hex bolts through the rubber feet, then thread on a 3 ⁄ 8 " x 16 hex nut on...

  • Page 17

    -14- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g off button =`^li\12.Installing the belt guard and the handwheel. .. Place the belt onto the cutterhead pulley with the belt direction arrow pointing the direction of pulley rotation. When installed correctly, the internal belt tangs must be facing against ...

  • Page 18

    -15- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g =`^li\13.Switch pedestal installation. ((. Feed the switch pedestal wiring harnesses into the cabinet through the hole in the cabinet and secure the switch pedestal to the cabinet ( =`^li\13)with three 5 ⁄ 16 "-18 x 3 ⁄ 4 " hex bolts and 5 ⁄ 16 " flat wash...

  • Page 19: ;ljk:fcc\zk`fe

    -16- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g ;f efk fg\ixk\ k_`j dxz_`e\ n`k_flk xe x[\hlxk\ [ljkzfcc\zk`fejpjk\d.K_`jdxz_`e\zi\xk\jjlyjkxe$ k`xcxdflekjf]nff[[ljkn_`c\fg\ixk`e^.=x`cli\kf lj\ x [ljk zfcc\zk`fe jpjk\d zxe i\jlck `e j_fik xe[ cfe^$k\idi\jg`ixkfip`cce\jj. I\zfdd\e[\[:=dxk;ljkgfik1%%%%%%%...

  • Page 20: K\jkile

    -17- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j k l g if, during the test run, you encounter an unusual noise or vibration, stop using the machine immediately, then review kiflyc\j_ffk`e^ on gx^\+) for correction. If you still cannot remedy a problem, contact our tech support at (360) 734-3482 for assistance....

  • Page 21: >\e\ixc

    -18- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej fg >\e\ixc this machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding t...

  • Page 22: @ejkxcc`e^gcxe`e^be`m\j

    -19- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej @ejkxcc`e^gcxe`e^be`m\j kf`ejkxcck_\gcxe`e^be`m\j#[fk_\j\jk\gj1 (.Disconnect the planer/moulder from power! ). Pull the pin shown in =`^li\20, and remove the chip deflector. *. Put on heavy leather gloves, and use a 14mm wrench to remove the knife bol...

  • Page 23: @ejkxcc`e^dflc[`e^be`m\j

    -20- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej @ejkxcc`e^dflc[`e^be`m\j kf`ejkxccdflc[`e^be`m\j#[fk_\j\jk\gj1 (.Disconnect the planer/moulder from power! ). Pull the pin shown in =`^li\23, and remove the chip deflector. *. Put on heavy leather gloves, and use a 14mm wrench to remove the knife bolt...

  • Page 24: =\\[Ifcc\i?\`^_Kxe[

    -21- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej after switching between planing and molding operations, you must re-adjust the feed roller height and spring ten- sion. Feed roller height and spring tension keeps the workpiece feeding into the planer/moulder without chat- ter or slipping. Rollers th...

  • Page 25

    -22- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej —if a certain moulding knife profile does not allow you to adjust the outfeed roller down far enough for proper roller traction, the eccentric stop must be repositioned to the lower hole. To do this, remove the jam nut (figure 28), reposition the ecce...

  • Page 26: Nfibg`\z\@ejg\zk`fe

    -23- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej before using this planer/moulder, inspect each and every workpiece for the following problems, and be familiar with the hardness of the wood workpiece. Each workpiece must have at least one flat surface to slide along the planer/moulder table. To crea...

  • Page 27: Gcxe`e^;fjxe[;fekj

    -24- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej incorrect correct gcxe`e^;fjxe[;fekj incorrect correct figure 34. Sacrificial table mounting. Figure 33. Only plane one board at a time. There are some common planing mistakes that must be avoided when planing. Jxzi`]`z`xckxyc\lj\ if using a sacrifici...

  • Page 28: Gcxe`e^fg\ixk`fe

    -25- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej gcxe`e^fg\ixk`fe the maximum cutting depth for soft wood at full cutterhead width is no more than 1 ⁄ 8 " deep. The harder the wood, the shallower the cutting depth and the slow- er the feed rate should be. A series of light passes typi- cally results...

  • Page 29: Dflc[`e^;fjxe[;fekj

    -26- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j figure 36. Edge forming profile hazards. Dflc[`e^;fjxe[;fekj correct incorrect correct custom 3-piece guide rail system mounted to the sacrificial table the model w1812 will accommodate most moulding knife profiles. However, you still must pay special att...

  • Page 30

    -27- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej :ifnedflc[`e^jlggfik when cutting crown moulding (figure 37), make a wood- en v-track that can be clamped to the table. The v-track must support at least 50% of the workpiece height on both sides. Do not use the guide rails that came with your machine...

  • Page 31

    -28- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej figure 39. Correct workpiece sizing. Correct figure 40. Using the guide rails. J`qfibg`\z\8ggifgi`xk\cp make sure to cut your workpiece to the correct width for the knife being used (figure 39). To improve knife life and workpiece results when cutti...

  • Page 32

    -29- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej figure 41. Correct workpiece support. Incorrect correct dflc[`e^kxccnfibg`\z\j when cutting edge profiles on workpieces that are taller than they are wide, you must clamp wooden extension rails to the table so they support at least 75% of the workpiec...

  • Page 33: Dflc[`e^fg\ixk`fe

    -30- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej dflc[`e^fg\ixk`fe the maximum depth for a moulding cut in soft wood is 3 ⁄ 4 " deep. However, the harder the wood or the more knots it has, the shallower the cut, and the slower the feed rate must be. The basic steps of operating the machine as a moul...

  • Page 34: 8::

    -31- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej 8:: the following planer/moulder accessories may be available through your local woodstock international inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail woodstock i...

  • Page 35

    -32- n(/()fne\ijdxelxcd]^%j`ez\*&'0 fg i 8 k@fej df[\c;)).*Çj`e^c\ifcc\ijkxe[ large diameter ball bearing roller stand features smooth operation for a variety of processing and work support applications. Heavy pedestal base is stable and secure. Df[\c;)).+Ç,ifcc\ijkxe[ for greater work stability and...

  • Page 36: D8@ek

    -33- n(/()fne\ijdxelxcd]^%j`ez\*&'0 d 8 @ek e8e: d8@ek tables can be kept rust-free with regular applications of products like slipit ® . For long term storage you may want to consider products like boeshield t-9™. Kxyc\xe[9xj\ frequently vacuum sawdust away from the internal working parts of the ma...

  • Page 37: Clyi`zxk`fe

    -34- n(/()fne\ijdxelxcd]^%j`ez\*&'0 d 8 @ek e8e: clyi`zxk`fe since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. However, this machine does need lubrication in other places, such as those shown in figures 49—51. At a minimum, lubricate th...

  • Page 38: >\e\ixc

    -35- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: j this section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service information not included in this section, please contact woodstock international tech...

  • Page 39: =\\[Ifcc\i$Kf$Kxyc\

    -36- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: the feed rollers must be aligned correctly with the table to maintain a smooth and straight feed. Kfz_\zbk_\]\\[ifcc\i$kf$kxyc\xc`^ed\ek#[fk_\j\ jk\gj1 (.Disconnect the planer/moulder from power! ). Remove the chip deflector lock pin, and set the chip defle...

  • Page 40: ;i`m\:_X`e8[Aljkd\ek

    -37- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: if the drive chain tensioner rubber foot (figure 57) wears and the drive chain becomes slack after long-term machine use, the chain will have to be readjusted. The chain should not be tight like a v-belt where there is preload on a pulley and shaft. The spr...

  • Page 41: >`y8[Aljkd\ek

    -38- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: >`y8[aljkd\ek due to normal wear and break in, the column ways and the headstock gib will eventually have to be readjusted. To adjust the headstock gib, do these steps: 1. Disconnect the planer/moulder from power! 2. Clean and lubricate the column leadscrew...

  • Page 42

    -39- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: these pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams,...

  • Page 43: N`i`e^;`x^ixd

    -40- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: -$)'gcl^ 8ji\zfdd\e[\[ ))'m8: jkfg fe9lkkfe k_\idxc i\cxp 8dg i8$)' i0- 0/ (&) k(&) k*&- / *&+ k)&+ c(&( c*&, . C)&* ,&- jg\\[;`xc le`m\ijxc;: 9ilj_$jkpc\ =\\[dfkfi ))'m8: @e[lzk`fe :lkk\i_\x[ dfkfi gcl^ gcl^ :xgxz`kfi ?Fk ?Fk >ifle[ j; kpg\ :fekxzkfi dx^e\...

  • Page 44: Jkfg

    -41- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: :fdgfe\ekcfzxk`fej =`^li\61.Electrical component locations. Jkfg read page 39 before wiring emergency stop switch feed speed dial on switch feed motor control panel feed motor circuit board magnetic contactor thermal relay motor junction box start capacitor.

  • Page 45: Kiflyc\j_Ffk`e^

    -42- n(/()fne\ijdxelxcd]^%j`ez\*&'0 j m @: kiflyc\j_ffk`e^ this section covers the most common problems and corrections with this type of machine. N8ie@e>;fefkdxb\xepx[aljkd\ekjlek`cgfn\i`j[`jzfee\zk\[xe[ dfm`e^gxikj_xm\zfd\kfxzfdgc\k\jkfg gif9c gfjj@9c :8lj :fii 8:k@fe motor will not start. 1. Emer...

  • Page 46

    -43- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j gif9c gfjj@9c :8lj :fii 8:k@fe machine has excessive vibration or noise. 1. Motor fan rubbing on fan cover. 1. Fix/replace fan cover; replace loose or damaged fan. 2. Machine incorrectly mounted on floor or mobile base. 2. Level/shim base; tighten/adjust ...

  • Page 47

    -44- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j gif9c gfjj@9c:8lj :fii 8:k@fe excessive snipe (there is a dip in the end of the board that is uneven with the rest of the cut). 1. One or both of the feed rollers are set too low. 1. Adjust the feed rollers to the correct height (page 21). 2. Feed roller ...

  • Page 48: G8Ikj

    -45- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j g8ikj ?\x[jkfzb )' )( )* / ), )- )/ ), )* ,. ,- +' +. *0 *0 *. +- ** *+ +) -* (* ) 0* 0* .( .' -0 (. +( *- *- *- *- 0) *' *( *) . */ *, ** *+ *. +' +* (- (( ( + , 0 -( -) -( -) (/ (' * / (0 (+ 0, ++ +, 0' )0 ,0 -' . (' - -, (' -+ ( (, 0( .* .) /( /) /+ /*...

  • Page 49: ?\x[Jkfzbgxikjc`jk

    -46- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j ?\x[jkfzbgxikjc`jk ref part # description ref part # description 1 xps07m phlp hd scr m4-.7 x 8 39 x1812039 swing arm axis screw 2 xpn06 hex nut 1/2-12 40 x1812040 driven axle 3 xpn05 hex nut 1/4-20 41 x1812041 head casting 4 xpb25 hex bolt 3/8-16 x 1-3/4...

  • Page 50: Dx`edfkfixe[:xy`e\k

    -47- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j 217 218 216 208 211 229 240 211 208 211 207 216-1 216-1 220 210 210 200 230 213 209 213-3 213-2 213-4 253 252 251 250 213-1 217-2 217-3 217-1 217-4 229-1 229-4 229-2 229-3 221 dx`edfkfixe[:xy`e\k ref part # description ref part # description 200 xpss02 se...

  • Page 51: =\\[Dfkfixe[:fekifcj

    -48- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j 323 322 321 326 311 311 312 310 342 315 315-1 315-2 309 310 311 342-1 379 368 305 303 304 306 328 338 319 375 374 376 311 310-1 325 350 327 378 377 340 339 385 327 384 387 381 302-3 302-2 388 389 397 390 398 302-4 390 396 358 355 352 301 356 391 393 386 3...

  • Page 52

    -49- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j =\\[dfkfixe[:fekifcjgxikjc`jk ref part # description ref part # description 301 x1812301 feed roll sprocket 352 x1812352 chain cover 302 x1812302 feed motor 1/4 hp 220v 353 x1812353 infeed roller drive chain 302-1 x1812302-1 feed motor power cord 354 x181...

  • Page 53: Cxy\cgcxz\d\ek

    -50- n(/()fne\ijdxelxcd]^%j`ez\*&'0 g8 i k j cxy\cgcxz\d\ek jx]\kp cxy\cj nxie xyflk dxz_`e\ _xqxi[j xe[ _fn kf gi\m\ek dxz_`e\ [xdx^\ fi `ealip. K_\ fne\i f] k_`j dxz_`e\ dljk dx`ekx`e k_\ fi`^`exc cfzxk`fe xe[ i\x[xy`c`kp f] xcc cxy\cj fe k_`j dxz_`e\.@]xepcxy\c`ji\dfm\[fiy\zfd\jlei\x[xyc\#i k_xkc...

  • Page 54: Nxiixekpi\^`jkixk`fe

    N(/()fne\ijdxelxcd]^%j`ez\*&'0 cut along dotted line name ___________________________________________________________________________________ street __________________________________________________________________________________ city _________________________ state ___________________________zip ...

  • Page 55

    Tape along edges--please do not staple fold along dotted line fold along dotted line nff;jkf:b@ek @e:. G.F.9fo)*'0 9?8d#n80/)).$)*'0 place stamp here.

  • Page 56: N8Ii8Ekp

    N8ii8ekp n8ii8ekp woodstock international, inc. Warrants all shop fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse...

  • Page 57

    =^\]fjva^inbvx]^czhvcyiddah lddyhidx`>cizgcvi^dcva!>cx#xvgg^zhi]djhvcyhd[egdyjxihyzh^\czy idbzzii]zczzyhd[idyvnhlddyldg`zghvcybzivaldg`zgh# 6h`ndjgyzvazgvwdjii]zhz[^czegdyjxih/.