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Woodway PPS 43 Med Operating Manual - Warning

Manual is about: Treadmill Ergometer PPS Medical Series

Summary of PPS 43 Med

  • Page 1

    Treadmill ergometer pps medical series pps 43 plus pps 55 plus pps 70 plus pps 43 med pps 55 med pps 70 med pps 43 med-i pps 55 med-i pps 70 med-i pps 43 ortho pps 55 ortho pps 70 ortho translation of the original german operating manual edition: 10/2017-v1.3en.

  • Page 2

    0843 european representative: manufacturer: woodway gmbh steinackerstr. 20 79576 weil am rhein germany woodway usa, inc. W229 n591 foster ct. Waukesha, wi 53186 usa tel.: +49 (0) 7621 - 940 999 - 0 fax.: +49 (0) 7621 - 940 999 - 40 e-mail: info@woodway.De web: www.Woodway.De tel.: +1 262 - 548 - 623...

  • Page 3

    Table of contents 10/2017-v1.3en 3 1 table of contents 1 table of contents ..................................................................................... 3 2 introduction ............................................................................................. 5 2.1 operating instructions...

  • Page 4

    Table of contents 4 10/2017-v1.3en 8.8 adjustment of bar rails .............................................................. 55 8.9 reversing the direction .............................................................. 56 8.10 body weight support systems ...............................................

  • Page 5: Caution

    Introduction 10/2017-v1.3en 5 2 introduction 2.1 operating instructions information this manual provides information on the safe operation of the woodway slat-belt treadmill. One condition for safe operation is compliance with all safety and operating instruc- tions. Caution improper operation can c...

  • Page 6: Note

    Introduction 6 10/2017-v1.3en 2.3 copyright the release of the operating instructions to third parties without the written permis- sion of woodway gmbh is prohibited. Note all contents, text, drawings, images or other illustrations are copyright protected and are subject to intellectual property rig...

  • Page 7

    Introduction 10/2017-v1.3en 7 2.5 customer service for service questions, please contact as follows: woodway gmbh steinackerstr. 20 79576 weil am rhein germany tel. +49 (0) 7621 - 940 999 - 14 fax. +49 (0) 7621 - 940 999 - 40 email: service@woodway.De for faster processing of your request please hav...

  • Page 8

    Introduction 8 10/2017-v1.3en 2.6 ec declaration of conformity fig. 1 ce declaration of conformity.

  • Page 9: Signal Word

    Safety 10/2017-v1.3en 9 3 safety 3.1 general pps series treadmills have been reliably designed, manufactured and tested accord- ing to the latest state of technology and are in a safe and technically perfect condi- tion. Nevertheless, the device can cause risk to persons and property if it is operat...

  • Page 10

    Safety 10 10/2017-v1.3en 3.3 markings on device safety relevant information is identified on the device using the following symbols: refer to instruction manual 0843 ce label according to directive 93/42/eec of the council for medical products manufacturer woodway usa, inc. European representative w...

  • Page 11

    Safety 10/2017-v1.3en 11 caution! - to reduce the risk of fire, replace only with same type and rating of fuse. Disconnect power before replacing fuse. Warning! - disconnect from supply circuit before opening. Warning! - remove e-stop lanyard when not in use and store out of reach of children. Cauti...

  • Page 12: Warning

    Safety 12 10/2017-v1.3en 3.4 personnel qualifications and responsibilities warning danger due to improper use! Improper handling of the device can lead to serious personal injury and property damage. ► the device may only be operated by persons who have received instructions from qualified service p...

  • Page 13: Warning

    Safety 10/2017-v1.3en 13 in all fields of use the treatment of patients with a variety of physical and/or mental limitations is carried out (for example, gait impairments, limited reflexes, etc.). Special attention must apply to these user groups. Compared to treadmill exercise with healthy people t...

  • Page 14: Note

    Safety 14 10/2017-v1.3en in the following cases treadmill training may only be carried out after consultation with a doctor: • pregnancy • acute thrombosis • fresh wounds (e.G. After surgery) • artificial joints or prosthetics • bone fractures • spinal disc damage • traumatic injury to the spine • d...

  • Page 15: Attention

    Safety 10/2017-v1.3en 15 3.7 electromagnetic compatibility (emc) it is expressly noted that electrical medical equipment is subject to special precautions regarding electromagnetic compatibility (emc). They must be installed and operated accordingly. The pps series treadmills meet the requirements o...

  • Page 16

    Technical data 16 10/2017-v1.3en 4 technical data 4.1 name plate the nameplate contains the device's main technical details. For service questions, the technical information on the nameplate must be kept handy. Fig. 2 nameplate, sample 1. Manufacturer name and address 2. European representative 3. I...

  • Page 17

    Technical data 10/2017-v1.3en 17 4.3 technical specifications device designation: model: pps 43 model: pps 55 model: pps 70 walking surface (l x w): 172 x 43 cm 172 x 55 cm 172 x 70 cm usable walking surface (l x w): 157 x 43 cm 157 x 55 cm 157 x 70 cm walking surface / technology: walking surface h...

  • Page 18: Warning

    Transportation and storage 18 10/2017-v1.3en 5 transportation and storage 5.1 safety notices for transportation check the treadmill for damage upon arrival. Also check and compare supplied ac- cessories with the corresponding delivery note. The manufacturer is not liable for damages and missing part...

  • Page 19

    Transportation and storage 10/2017-v1.3en 19 5.4 transportation with carrying poles four carrying poles (square steel pipes) are included as treadmill accessories. The carrying poles can be inserted into the front and back openings provided in the treadmill frame (fig. 3 and fig. 4). Fig. 3 carrying...

  • Page 20: Danger

    Transportation and storage 20 10/2017-v1.3en 5.5 removing / mounting side handrails in most cases the woodway is delivered completely assembled. In some cases the conditions at the intended location do not allow for assembly free delivery (doors, stairs, elevators, etc.) and the treadmill needs to b...

  • Page 21

    Transportation and storage 10/2017-v1.3en 21 fig. 6 remove electronics shielding panel disconnect cables from display cable, emergency stop cable and the earth. First remove the cable ties that secure the wiring harness to the frame, fig. 7. Fig. 7 fixing of the wiring harness to the frame ensure th...

  • Page 22

    Transportation and storage 22 10/2017-v1.3en fig. 8 treadmill controls (wls) now carefully pull the harness through the hole below the toroidal transformer, fig. 9. Fig. 9 wiring harness layout remove the railing mount and the railing. Pps med or pps ortho: loosen the upper fixing screw (m18) in the...

  • Page 23

    Transportation and storage 10/2017-v1.3en 23 fig. 10 fixing bolts in railing mount pps ortho / pps med pps plus: loosen the base frame mount using a 17 mm box wrench (one bolt per rail). The inner nut is secured by an additional counter nut. Pull the bar railings ver- tically out of the guide, fig. ...

  • Page 24

    Transportation and storage 24 10/2017-v1.3en mounting the railing 1. Mounting of the railing is carried in the opposite order. 2. The following points must be checked during mounting: o are all cables in good condition? O are all bolts tight? O no other plugs have been accidentally pulled out. O are...

  • Page 25

    Product description 10/2017-v1.3en 25 6 product description 6.1 overview of models woodway slat-belt treadmills are available in the following walking surface widths: • 43 cm • 55 cm • 70 cm due to the fact that several options are available the devices can be individually adapted. Figure descriptio...

  • Page 26

    Product description 26 10/2017-v1.3en 6.2 equipment and options woodway slat-belt treadmills are available in the following walking surface widths: • 43 cm • 55 cm • 70 cm due to the fact that several options are available the devices can be individually adapted. Options: pps 43/55/70 med *) pps 43/...

  • Page 27

    Product description 10/2017-v1.3en 27 6.3 main components the main components are shown using the pps plus model: fig. 12 device components, pps plus model 1. Parallel gas-assist bars, adjustable 2. Emergency stop button with magnetic mount (pps med, mounted to railing) 3. Display (wus or damo) 4. E...

  • Page 28

    Product description 28 10/2017-v1.3en the support system consists of two supporting rails (secondary carrier), which are equipped with high-performance bearings. Six v-belt guides on each carrier ensure lateral stability. The system which consists of a total of 112 ball bearings supports the running...

  • Page 29

    Product description 10/2017-v1.3en 29 6.5 control and display elements the woodway user system (wus) is equipped with an lcd touch panel, which provides convenient operation of all treadmill and program functions. Creating your own training programs is also possible. The 5'' screen (diagonal 125mm) ...

  • Page 30

    Product description 30 10/2017-v1.3en the external woodway user system (wus), with emergency stop switch, is an optional wus display as a desktop unit for the supervisor (therapists, sports physicians, or other supervisor). The external woodway user system is also available as a supplement to the pp...

  • Page 31: Warning

    Product description 10/2017-v1.3en 31 6.6 safety equipment the medical ppc series treadmills are equipped with different safety equipment de- pending on model and design. When needed, they serve to prevent dangerous situ- ations and to reduce the risk of injury to a minimum. The following safety equ...

  • Page 32: Note

    Product description 32 10/2017-v1.3en on treadmills with a reverse direction function, the emergency stop button has a magnetic mount and can be freely positioned on the railing. Before starting a workout ensure that the emergency stop button can always be reached by the run- ner or the treadmill op...

  • Page 33: Warning

    Product description 10/2017-v1.3en 33 fig. 19 emergency stop magnetic switch on the display 1. Clothing clip 2. Pull cord, adjustable length 3. Magnet fig. 20 emergency stop magnetic switch on emergency stop button on railing depending on the model, the magnetic is either fixed in the position indic...

  • Page 34

    Product description 34 10/2017-v1.3en provided the device is equipped with fall protection with emergency stop and the runner is secured by chest harness or waist strap, the clip must not be connected to the runner. The magnet must still be attached to the indicated point so that the treadmill is op...

  • Page 35: Attention

    Commissioning 10/2017-v1.3en 35 7 commissioning 7.1 general commissioning is the initial intended use of the device, see sec. 3.5 page 12. En- sure that the conditions applicable to basic safety and health requirements are met. Read these operating instructions completely before commissioning. Befor...

  • Page 36

    Commissioning 36 10/2017-v1.3en the following further instructions for installation are to be observed: • when installed on upper floors, the device must be placed as far as possible in a corner of the room so that sufficient stability is guaranteed, even at max. Speed. The structure of the building...

  • Page 37

    Commissioning 10/2017-v1.3en 37 after positioning the device at the installation site, adjust the horizontal height using a level. The height of the four leveling feet can be adjusted. Fig. 22 adjusting leveling feet • loosen the counter nut with a 19 mm open-end wrench • turn the foot up or down un...

  • Page 38: Danger

    Commissioning 38 10/2017-v1.3en 7.3 electrical connection danger danger of death by electric shock! Improper handling of electrical equipment by unqualified persons can cause fatal electrical shock. ► if necessary, allow only qualified personnel to perform electrical installation. ► the power cord m...

  • Page 39: Warning

    Commissioning 10/2017-v1.3en 39 ungrounded outlets may not be used! The use of power strips is not permitted! Warning danger of injury by tripping over wires! Improperly installed wires represent a tripping hazard and danger of injury. ► safe laying of power cords, interface cable, etc. Outside of w...

  • Page 40: Warning

    Operation 40 10/2017-v1.3en 8 operation warning danger through uncontrolled running surface movement! By stepping on the rear most part of the running surface where it is rounded, the force of gravity can set the running surface in motion. There is a danger of falling! ► the user must not step on th...

  • Page 41: Warning

    Operation 10/2017-v1.3en 41 8.2 application possibilities for children due to their design and operation, pps series slat-belt treadmills are only for limited use by children. Warning special hazards associated with treadmill use by children! There is an increased risk of accidents through the use o...

  • Page 42: Note

    Operation 42 10/2017-v1.3en 8.4 switching device on/off note ensure that no emergency stop button or emergency stop mushroom is engaged. The emergency stop magnet with pull cord must be attached to the field marked for this purpose. The device cannot be operated without releasing the emergency stop ...

  • Page 43: Attention

    Operation 10/2017-v1.3en 43 5. Switch the device off via the main switch on the power supply console when it will not be used for a long time. Fig. 24 on switch pps ortho 1. Emergency stop switch with magnet and pull line in place 2. On switch attention do not move the running surface belt during th...

  • Page 44

    Operation 44 10/2017-v1.3en 8.5 using the keypad the keypad can be attached to a suitable point on the handrail so that the controls are easily accessible to the runner. The magnetic mount makes it possible to remove the keypad from the railing. In this way the runner's supervisor can use the keypad...

  • Page 45

    Operation 10/2017-v1.3en 45 8.6 operating the data monitor (damo) the data monitor has 4 multi-digit displays to indicate the current training parame- ters as well as several leds to indicate the control mode. On the data panel the following values are shown: • treadmill speed in meters per second (...

  • Page 46

    Operation 46 10/2017-v1.3en in the display (pos. 9) the distance in kilometers and calorie consumption of the runner since the last time the treadmill was switched on are alternately shown at intervals of 10 seconds. The upper value shows the distance and the lower value the calorie consumption. The...

  • Page 47

    Operation 10/2017-v1.3en 47 8.7 operation with woodway user system (wus) the woodway user system (wus) is used to display the current parameters, the control modes and to operate the treadmill. In addition, in the wus housing con- tains the stand-by button (on the right side of the housing), the con...

  • Page 48

    Operation 48 10/2017-v1.3en by pressing the green button on the right side of the display (pos. 4), the treadmill is turned on. After the initialization the „start“ button appears in the display. The device is now ready for operation. By pressing the „start“ button the main menu is opened. Fig. 29 w...

  • Page 49

    Operation 10/2017-v1.3en 49 in manual mode the following values appear in the display. • speed, in either km/h or miles/h or m/s • current incline in % • distance, either in kilometers (km) or miles • training duration in hh:mm:ss • heart rate in bpm (beats per minute), indicated with a heart symbol...

  • Page 50

    Operation 50 10/2017-v1.3en a vertical line moves from left to right and shows you your position in the program. In addition, you see the following information: • current speed of the treadmill, either in km/h or miles/h or m/s, select the unit • current incline in % • distance, in either km/h or mi...

  • Page 51

    Operation 10/2017-v1.3en 51 the selected program can be edited here: fig. 34 wus edit program changes the respective program steps the parameter to be changed is selected. Then the new values are entered as shown below: fig. 35 wus change program parameters accept the entered values. Return to previ...

  • Page 52: Warning

    Operation 52 10/2017-v1.3en 8.7.4 create program the process for creating a new program corresponds to the process for editing an existing program. Select the edit program button in the main menu (fig. 29). Then select the create program button. Now proceed exactly as when editing a program by chang...

  • Page 53

    Operation 10/2017-v1.3en 53 after selecting a program, the following screen appears: fig. 37 wus pulse control here, you must first enter the age using the "age" button and the physical condition using the "physical condition" button. Enter the information in the following screen: fig. 38 wus enter ...

  • Page 54

    Operation 54 10/2017-v1.3en 8.7.6 edit/show parameters to change parameters select the "edit parameters" option in the start menu. Fields with adjustable parameters will be displayed: fig. 39 wus edit parameters the desired values can be set by pressing the respective buttons. The set values appear ...

  • Page 55: Warning

    Operation 10/2017-v1.3en 55 8.8 adjustment of bar rails pps plus type treadmills are equipped with bar railing. The pps and pps med ortho models are optionally available with a bar railing. Depending on the design, the flexible handrail allows it to be adapted to the height and width of the individu...

  • Page 56: Attention

    Operation 56 10/2017-v1.3en 8.9 reversing the direction depending on the model, the treadmill has a reversing direction function, or can be retrofitted if necessary. Information available at woodway dealer woodway cus- tomer service. If the treadmill is equipped with the reverse mode, it can be acti...

  • Page 57: Note

    Operation 10/2017-v1.3en 57 8.10 body weight support systems depending on the illness may be necessary to use a body weight support system for the treadmill therapy in motor rehabilitation. Note a separate manual is supplied with the body weight support system! For information on the use of body wei...

  • Page 58

    Options and accessories 58 10/2017-v1.3en 9 options and accessories 9.1 order numbers the following accessories and options can be obtained from a woodway dealer or woodway service center. Depending on year and equipment, it should be checked in advance whether the particular unit is suitable for th...

  • Page 59: Warning

    Options and accessories 10/2017-v1.3en 59 9.2 video railing for pps ortho the cross member on the front part of the pps ortho handrail can be removed if required using two quick releases. The unblocked view or video analysis of patients is possible from the front and from behind. Warning danger of i...

  • Page 60: Warning

    Options and accessories 60 10/2017-v1.3en fig. 45 pps ortho video railing 1. Incorrect lever position of the quick disconnect, danger of injury! → pull out the lever, turn it 90° and release it again 2. Correct lever position for the quick disconnect, the lever rests on the crossbar! 9.3 mounting ai...

  • Page 61: Attention

    Options and accessories 10/2017-v1.3en 61 following further safety measures must be considered: 1. Before using the treadmill, the mounting aid must be removed from behind the treadmill, so that the requirements on the safety area (clear "fall area") of at least 2.00 x 1.00 m (length x width) behind...

  • Page 62: Note

    Options and accessories 62 10/2017-v1.3en 9.5 usb to serial converter a "usb to serial" adapter allows the connection of devices with serial interface (rs- 232), e.G. Modem, mouse etc. To a free usb port on your pc or notebook. Depending on the manufacturer, in rare cases there can be communication ...

  • Page 63

    Options and accessories 10/2017-v1.3en 63 9.6 interface wire to control the treadmill via pc or laptop the serial interface of the treadmill must be connected with the computer via a so-called null-modem cable with two d-sub connectors (9-pin, female). This interface wire must be shielded and must n...

  • Page 64: Warning

    Maintenance and cleaning 64 10/2017-v1.3en 10 maintenance and cleaning warning danger of injury due to lack of qualifications! If maintenance or repairs are not carried out by professionally qualified personnel, this may cause material damage and serious injury. ► maintenance and repair work may onl...

  • Page 65: Danger

    Maintenance and cleaning 10/2017-v1.3en 65 for cleaning and disinfection of parts that are touched (handrail, display, controls, etc.) a formaldehyde-free rapid disinfectant such as "bacillol plus" or "descosept" is recommended. For cleaning, never use sharp brushes or abrasive cleaning agents, pain...

  • Page 66: Attention

    Maintenance and cleaning 66 10/2017-v1.3en a complete function test the treadmill must be carried out every 2-4 weeks depending on the duration and intensity of use. The function test includes the following: 1. Using the treadmill for a short time at speeds between 6 and 10 km/h. Do unusual noises o...

  • Page 67: Note

    Maintenance and cleaning 10/2017-v1.3en 67 a repair must take place: • if liquid has gotten into the device, • with damaged power cord (cable, plug) • if the drive system toothed belt of the shows deficiencies • in case of suspected bearing damage, • if a defect on the device is suspected or has alr...

  • Page 68: Attention

    Maintenance and cleaning 68 10/2017-v1.3en 10.3 technical safety checks (tsc) medical pps series treadmills are devices in protection class i and have an applica- tion part in type b (railing). The power cord is normally not removable. Pps series devices are usually not intended for permanent connec...

  • Page 69

    Maintenance and cleaning 10/2017-v1.3en 69 according to the standard en 62353, an inspection is carried out visually prior to the measurements. The following points must be checked on pps series devices: 1. Treadmill operating manual. Is the operating manual for the device immediately available for ...

  • Page 70

    Maintenance and cleaning 70 10/2017-v1.3en a measurement of the insulation resistance in accordance with the standard may not be performed. If the measured values are between 90% and 100% of the allowable limit, the pre- viously measured values (reference values) for the evaluation of the electrical...

  • Page 71: Attention

    Maintenance and cleaning 10/2017-v1.3en 71 tation of safety controls due to their training, knowledge and experience gained by practical activities, is not subject to instructions with reference to the inspection ac- tivities (i.E. Is not subject to directives with his professional judgment during t...

  • Page 72

    Maintenance and cleaning 72 10/2017-v1.3en the removal of the power plug from the outlet alone is not sufficient for the disa- bling of the treadmill, since third persons who have not been informed about the disabling can plug the treadmill back into the power supply and use it. The following measur...

  • Page 73

    Maintenance and cleaning 10/2017-v1.3en 73 10.5 device fuses the fuses must comply with the published technical specifications, see sec. 4.3 page 17. Bridging the fuses is prohibited (risk of electric shock, fire risk). When replacing a fuse, turn off the power using the main power switch and unplug...

  • Page 74: Attention

    Troubleshooting 74 10/2017-v1.3en 11 troubleshooting attention with the exception of the maintenance work described in this chapter, the treadmill can only be checked and repaired by qualified personnel. If necessary the woodway dealer or service center is to be contacted! For inquiries have the fol...

  • Page 75

    Troubleshooting 10/2017-v1.3en 75 11.2 no display if the display is not lit when you turn the treadmill, check the following points: • is the emergency stop mushroom released (or emergency stop button on the external display)? • is the treadmill connected to the power source? • if the main switch on...

  • Page 76

    Troubleshooting 76 10/2017-v1.3en 11.6 serial rs-232 interface possible causes of a serial interface malfunction are: • defective wire connection in adequate pin allocation for the components • incorrectly set component protocols (treadmill, pc, ekg, spiroergometry) • improperly configured connectio...

  • Page 77

    Disposal 10/2017-v1.3en 77 12 disposal the disposal of the equipment must be in accordance with the respective national regulations. Electrical and electronic devices must be disposed of separately from normal house- hold waste. An appropriate waste disposal company should be contacted. Properly dis...

  • Page 78

    Instruction record 78 10/2017-v1.3en 13 instruction record once the introduction, installation and functional check of the slat belt treadmill has been completed, the competent woodway employee or the authorized woodway dealer carries out the instruction for the device. All persons who will be worki...

  • Page 79

    Instruction record 10/2017-v1.3en 79 step description conducted 13 notice to the rs232 port and cd with treadmill control software, as well as the accompanying user guide. 14 instructions on cleaning the treadmill with reference to the manual. Important notices: • when cleaning the unit always pull ...

  • Page 80

    Instruction record 80 10/2017-v1.3en confirmation of commissioning and training record with the signing of the instruction record, the instructor and the customer confirm the carrying out of qualified instruction and commissioning. Disregarding of warnings, safety requirements, intended and the proh...

  • Page 81

    Table of figures 10/2017-v1.3en 81 14 table of figures fig. 1 ce declaration of conformity ............................................................... 8 fig. 2 nameplate, sample ........................................................................... 16 fig. 3 carrying poles ....................

  • Page 82

    Table of figures 82 10/2017-v1.3en fig. 49 usb interface wire rs-232 (2 × d-sub 9-pin), configuration "minimum" null-modem wire.............................................................. 63 fig. 50 device fuses ..................................................................................... ...