Worcester Greenstar 36LXi User Instructions

Manual is about: WALL HUNG RSF GAS-FIRED CONDENSING COMBINATION BOILER

Summary of Greenstar 36LXi

  • Page 1

    Lemcom ethernet/ip™ - user manual introduction coval - lmeip-uk-d-1155um0067 1/42 user manual 1155um0067 rev. D 05/2017 coval sas za les petits champs 26120 montélier – france tel : +33 (0)4 75 59 91 91 www.Coval.Com.

  • Page 2

    Lemcom ethernet/ip™ - user manual introduction coval - lmeip-uk-d-1155um0067 2/42 ethernet/ip ™ is a trademark of controlnet international under license by odva (open devicenet vendor association, inc.). Important information please read this manual carefully before operating the lemcom. Make sure y...

  • Page 3

    Lemcom ethernet/ip™ - user manual introduction coval - lmeip-uk-d-1155um0067 3/42 table of contents introduction .................................................................................................................... 5 1.1 users .............................................................

  • Page 4

    Lemcom ethernet/ip™ - user manual introduction coval - lmeip-uk-d-1155um0067 4/42 8.8.3 configuration assembly instance ................................................................................................ 26 8.9 detailed instance data mapping ................................................

  • Page 5

    Lemcom ethernet/ip™ - user manual introduction coval - lmeip-uk-d-1155um0067 5/42 introduction this document gives all relevant information related to configuration, control and troubleshooting of your ethernet/ip™ lemcom vacuum pump. 1.1 users this manual is intended to be used by skilled technicia...

  • Page 6

    Lemcom ethernet/ip™ - user manual lemcom overview coval - lmeip-uk-d-1155um0067 6/42 lemcom overview.

  • Page 7

    Lemcom ethernet/ip™ - user manual lemcom overview coval - lmeip-uk-d-1155um0067 7/42.

  • Page 8

    Lemcom ethernet/ip™ - user manual lemcom overview coval - lmeip-uk-d-1155um0067 8/42.

  • Page 9

    Lemcom ethernet/ip™ - user manual lemcom overview coval - lmeip-uk-d-1155um0067 9/42 to reply to increasing needs of manufacturers for equipments that can be integrated in their industrial field buses, coval releases the lemcom, a « connected » evolution of the compact vacuum pump lemax. Lemcom can ...

  • Page 10

    Lemcom ethernet/ip™ - user manual wiring instructions coval - lmeip-uk-d-1155um0067 10/42 wiring instructions - connectors type: m8, 4-pin, male figure 2 – island overview 3.1 power supply connector to end the coval local bus, it is mandatory to use the m8 termination provided with any lemcom island...

  • Page 11

    Lemcom ethernet/ip™ - user manual wiring instructions coval - lmeip-uk-d-1155um0067 11/42 3.2 coval bus connector figure 4 – wiring instructions (m8 – coval bus connector) connection between lemcom modules is done with a m8 / m8 cable (female- female) or, if assembled as an island, with a specific m...

  • Page 12

    Lemcom ethernet/ip™ - user manual front panel indicators and button coval - lmeip-uk-d-1155um0067 12/42 front panel indicators and button multiple led indicators on the front panel give information on the lemcom status. Figure 7 – master lemcom front panel figure 8 - secondary lemcom front panel col...

  • Page 13

    Lemcom ethernet/ip™ - user manual front panel indicators and button coval - lmeip-uk-d-1155um0067 13/42 4.1 customer led (b1) functioning mode of the blue led can be configured according to customer needs using lemcom manager or lemcom web server. The following modes are available: mode detailed fun...

  • Page 14

    Lemcom ethernet/ip™ - user manual configuration tools coval - lmeip-uk-d-1155um0067 14/42 4.3 network status indicator (ns) red led green led meaning off off not powered, no ip address: the device is powered off, or is powered on but with no ip address (master) / local bus address (secondary) config...

  • Page 15

    Lemcom ethernet/ip™ - user manual network configuration coval - lmeip-uk-d-1155um0067 15/42 figure 9 - lemcom manager and lemcom web server preview network configuration either you use a standalone master module or an island, the first step before using lemcom is to set the network settings of the m...

  • Page 16

    Lemcom ethernet/ip™ - user manual network configuration coval - lmeip-uk-d-1155um0067 16/42 the computer network settings have to be set according to those of the lemcom: 1) click the start button. 2) select control panel. 3) click the network and internet link. 4) click the network and sharing cent...

  • Page 17

    Lemcom ethernet/ip™ - user manual network configuration coval - lmeip-uk-d-1155um0067 17/42 6. Set new ip address and other network parameters 7. M aster module restarts when “ok” button is pressed then lemcom manager automatically tries to reconnect to the lemcom (however, reconnection would fail i...

  • Page 18

    Lemcom ethernet/ip™ - user manual lemcom vacuum pump settings coval - lmeip-uk-d-1155um0067 18/42 lemcom vacuum pump settings this chapter describes all the settings that can be configured individually on each lemcom module (master or secondary). Configuration can be done using lemcom manager (pc so...

  • Page 19

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 19/42 ethernet/ip™ 8.1 general ethernet/ip stands for ethernet industrial protocol and defines an open industry standard that extends the classic ethernet with an industrial protocol. 8.2 rslogix 5000 configuration make sur...

  • Page 20

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 20/42 rslinx – check lemcom visibility use rslinx classic to check whether the lemcom ’s ip address set is detected by the controller. 1. Start rslinx classic (start menu > rockwell software > rslinx > rslinx classic) 2. Cl...

  • Page 21

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 21/42 3. The following module configuration window appears: 4. Give a name to the lemcom island and type in its ip address. 5. Default input/output assemblies are 100/101. Other connections can be selected by clicking on “c...

  • Page 22

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 22/42 7. The configuration tab is availab le when a connection that includes “cfg 160” assembly is selected. This configuration assembly is used to store default parameters for all lemcom modules of the island. These data a...

  • Page 23

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 23/42 8.3 ethernet/ip device profile the device uses the ethernet profile “generic device, device type: 2bh”. 8.4 supported cip objects class name instances instance attribute remark 01h identity object 1 1…7 02h message ro...

  • Page 24

    Coval - lmeip-uk-d-1155um0067 24/42 8.8 static assembly instances 8.8.1 output assembly instances (o => t) assembly instance type data size (bytes) description comments 100 output 4 vacuum control (2 bytes) blow-off control (2 bytes) used to send vacuum and blow-off commands to all the modules of a ...

  • Page 25

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 25/42 8.8.2 input assembly instances (t => o) assembly instance type data size (bytes) description comments 101 input 3 gripping status (2 bytes) heartbeat (1 byte) used to get “object gripped” information of all the module...

  • Page 26

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 26/42 8.8.3 configuration assembly instance assembly instance type data size (bytes) description comments 160 config 166 l1 threshold (16 bytes) h1 threshold (16 bytes) l2 threshold (16 bytes) h2 threshold (16 bytes) asc op...

  • Page 27

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 27/42 8.9 detailed instance data mapping abbreviations: - smx : secondary module x (with x = module address, from 1 to 15) 8.9.1 output instance 100 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ vacuum commands (module ...

  • Page 28

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 28/42 8.9.2 output instance 110 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ vacuum commands (module 0 to 15) ↓ byte 0 vacuum sm7 vacuum sm6 vacuum sm5 vacuum sm4 vacuum sm3 vacuum sm2 vacuum sm1 vacuum master module b...

  • Page 29

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 29/42 8.9.4 output instance 112 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ vacuum commands (module 0 to 15) ↓ byte 0 vacuum sm7 vacuum sm6 vacuum sm5 vacuum sm4 vacuum sm3 vacuum sm2 vacuum sm1 vacuum master module b...

  • Page 30

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 30/42 8.9.5 input instance 101 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ gripping status ↓ byte 0 gripping sm7 gripping sm6 gripping sm5 gripping sm4 gripping sm3 gripping sm2 gripping sm1 gripping master byte 1 gri...

  • Page 31

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 31/42 8.9.6 input instance 102 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ gripping status ↓ byte 0 gripping sm7 gripping sm6 gripping sm5 gripping sm4 gripping sm3 gripping sm2 gripping sm1 gripping master module byt...

  • Page 32

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 32/42 8.9.7 input instance 140 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ heartbeat ↓ byte 0 - - - - - - - heartbeat ↓ unused ↓ byte 1 - - - - - - - - ↓ island composition ↓ byte 2 sm7 present sm6 present sm5 present...

  • Page 33

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 33/42 8.9.8 input instance 141 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ heartbeat ↓ byte 0 - - - - - - - heartbeat ↓ selected module in instance 111 (diagnostic request acknowledgement) ↓ byte 1 diagnostic data giv...

  • Page 34

    Lemcom ethernet/ip™ - user manual ethernet/ip™ coval - lmeip-uk-d-1155um0067 34/42 8.9.9 configuration instance 160 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 ↓ island settings ↓ bytes 0-15 byte 0 : l1 gripping threshold for master module byte 1 : l1 gripping threshold for sm1 … byte 15 : l1 gr...

  • Page 35

    Lemcom ethernet/ip™ - user manual vacuum characteristics coval - lmeip-uk-d-1155um0067 35/42 vacuum characteristics 9.1 global overview lemcom is a compact, energy efficient and connected vacuum pump thought to be easily integrated closed to the customer application. It is made of different subassem...

  • Page 36

    Lemcom ethernet/ip™ - user manual vacuum characteristics coval - lmeip-uk-d-1155um0067 36/42 9.2 typical handling cycle the following vacuum parameters can be remotely configured using lemcom manager or the lemcom web server: - l1 threshold / h1 hysteresis o define the vacuum threshold that triggers...

  • Page 37

    Lemcom ethernet/ip™ - user manual vacuum characteristics coval - lmeip-uk-d-1155um0067 37/42 factory settings the lemcom provided to you has been configured with default settings that suit most applications. Depending on the chosen model (lemc60x or lemc90x), lemcom is configured as follows: lemc60x...

  • Page 38

    Lemcom ethernet/ip™ - user manual technical specifications coval - lmeip-uk-d-1155um0067 38/42 technical specifications 10.1 general characteristics the lemcom vacuum pump must be used with power supply units that provide a protective extra low voltage (pelv) and with an isolation of the supply volt...

  • Page 39

    Lemcom ethernet/ip™ - user manual technical specifications coval - lmeip-uk-d-1155um0067 39/42 10.3 dimensions and mounting options.

  • Page 40

    Lemcom ethernet/ip™ - user manual technical specifications coval - lmeip-uk-d-1155um0067 40/42 10.4 standards and regulations lemcom has been developed in accordance with the following standards: - en61000-6-4/a1: 2007/2010 - en61000-6-2: 2005 test standard description test result cispr 16-2-3 radia...

  • Page 41

    Lemcom ethernet/ip™ - user manual figures list coval - lmeip-uk-d-1155um0067 41/42 figures list figure 1 – master/secondary concept 9 figure 2 – island overview 10 figure 3 – wiring instructions (m8 – power supply connector) 10 figure 4 – wiring instructions (m8 – coval bus connector) 11 figure 5 - ...

  • Page 42

    Lemcom ethernet/ip™ - user manual appendices coval - lmeip-uk-d-1155um0067 42/42 appendices 13.1 vacuum conversion chart % vacuum -inhg -mbar pg-psig pa-psia 0.0 0 0.00 0.00 14.70 3.3 1 33.86 0.49 14.24 6.6 2 67.72 0.98 13.75 9.9 3 101.58 1.47 13.26 13.2 4 135.44 1.96 12.76 16.5 5 169.30 2.45 12.27 ...