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  5. Owner's Manual

X-TREME XB-610 Owner's Manual

Manual is about: Electric Moped

Summary of XB-610

  • Page 1

    1 xb-610 electric bicycle owner manual read this manual completely before riding your electric bicycle x-treme tm electric moped.

  • Page 2

    2 contents table of contents………………………………………………………………………….. 2-3 riding safety ……………………………………………………………………………… 4-6 product features…………………………………………………………………………… 7 package contents………………………………………………….……………………….. 8 installation instructions…………………………………………….……………………… 8-12 front wheel & brake………………………….……...

  • Page 3

    3 how to test motor sensors………………………………………………………….. 20-21 troubleshooting…………………………………………………………………………… 21-28 scooter won’t run, charger light stays green…………………………………….. 21 scooter won’t run, charger light stays red & green……………………………… 21 is it my throttle or my controller?.............................

  • Page 4

    4 riding safety like any sport, biking carries the risk of injury and damage. By choosing to ride the electric bicycle, you assume all responsibility for these risks. Thus, you need to know and practice the rules of safe and responsible riding. Your insurance policies may not provide coverage for ac...

  • Page 5

    5 o never ride your electric bicycle while under the influence of alcohol or other drugs. O if possible, avoid riding in bad weather, when visibility is obscured, at dusk or in the dark, or when you are very tired. Each of these conditions increases the risk of accident. O never allow children to ri...

  • Page 6

    6 night riding; follow the rules of the road, and take the following precautions: make sure that your electric bicycle is equipped with correctly positioned and securely mounted reflectors. Make sure your clothing or cargo does not obstruct a reflector or light. Wear light colored, reflective clothi...

  • Page 7

    7 product features.

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    8 package contents: electric bicycle 48v 20ah charger left & right mirrors front tire front fender left & right foot pedals ignition keys foot pad trunk user manual preparation for assembly a. Remove the cardboard carton exposing the steel frame crate. B. Remove the bolts holding the top and side ce...

  • Page 9

    9 1.) installation of front wheel and brake. 1. Insert brake hub onto wheel as shown above. 2. Slide wheel into front forks being sure to align brake hub bracket with right side fork. See image below. (when sitting on bike, front brake is on riders left side of front wheel) 3. Slide axle thru left f...

  • Page 10

    10 2.) handlebar installation 1. Locate and remove the handlebar bolt, washer & nut as shown. For access to the nut on the back side, turn the handlebars fully to the right. 2. Slide handlebars over post in the correct position, then insert the bolt & concave washer into the front (speedometer side)...

  • Page 11

    11 3-5.) trunk/pedals & mirror installation 3. Attach trunk to back cargo rack using the four (4) enclosed bolts/nuts & washers. Secure to rack with the washers & nuts on the underside. 4. Attach left & right foot pedals according to correct side by lining up pedal with bearing on pedal shaft and sn...

  • Page 12

    12 6.) battery connection & initial charging 7.) tire inflation finally, inflate both tires to the minimum recommended tire pressure depending on the number of riders that will be using the bike. Recommended tire pressure is between 35 – 45 psi. We do not recommend filling tire beyond 45 psi. * be s...

  • Page 13

    13 product specifications 1. Wire diagram 2. Specifications battery voltage 48volt dc,20ah motor wattage 600w wheel size 16 inch top speed 35km/h charging time 6-8h distance of full charge 50km battery charging cycles max rider weight 300lbs two rider yes left and right indicators yes rear view mirr...

  • Page 14

    14 operation your new electric bicycle/scooter is a revolutionary new transport product using a sealed lead acid batteries and a super high efficiency electric hub motor designed to assist in the propulsion of you and your bicycle. It is important to note the following riding guidelines to ensure yo...

  • Page 15

    15 d. While charging the light on the battery charger will illuminate red. E. When fully charged the light will illuminate green. F. Never charge for over 8 hours. Damage may occur to battery g. Always charge the bike in a well ventilated area protected from bad weather & wet conditions. Never charg...

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    16 maintenance ----schedule service interval daily monthly every 6 months yearly inspect tires for wear and condition and inflation yes yes yes yes check and adjust brake yes yes yes yes check operation of all lighting and horn devices. Replace globes if necessary yes yes yes yes test battery capaci...

  • Page 17

    17 how to fix wobbly handle bars 1. Remove the instrument panel by taking out the six (6) screws from the bottom and disconnecting the wire connectors 2. Look at the bolt that clamps the handle bars to the steering stem: is the gold spacer seated correctly? 3. Tighten the bolt by using two 14mm wren...

  • Page 18

    18 3. Remove entire seat and seat barrel from scooter. 4. Unscrew your old controller from the frame - leave wires connected. 5. Mount the new controller in its location. 6. Transfer one connector at a time from the old controller to the new controller. 7. Re-install battery. 8. With drive wheel not...

  • Page 19

    19 connection. Tug on each wire to make sure its locked into the connector. 2. Open seat and remove the 4 bolts that attaches the seat barrel to the scooter. 2 bolts on each side of the seat latch and the other 2 are in down in bottom front of seat barrel. Lift off the seat and seat barrel as one pi...

  • Page 20

    20 2. Unplug six pin and one pin connectors from instrument panel. 3. Follow wire from throttle housing to white connector and unplug, (should be 3-pin connector with black, red and white wires). 4. Loosen small allen head bolt from throttle housing and slide throttle from handlebar. How to align fr...

  • Page 21

    21 supply to the throttle, and should be within this range ( 4.9 - 5.5) now remove the red probe from the red wire and put it on the green wire and need 2 recorded readings one @ no throttle and other @ 100% throttle. Should be about .2vdc @ 0 throttle and 4.9vdc @ 100% throttle. 2. Ignition check: ...

  • Page 22

    22 with +5 volts from a workbench power supply--set up a multi-meter to monitor the sensor's output on one of the 3 wires. Connect the black voltmeter lead to the small black wire by inserting the probe in where the wire goes into the connector. Attach the red voltmeter to one of the 3 wires to be t...

  • Page 23

    23 analog resistance meter of any kind, as it could damage the chip if it's a hall-effect chip), you can test whether it's a potentiometer or not. If it is, you should get 5k ohms across red and black, and of course, 0-5k from red or black to the third wire (usually green or yellow). If it isn't, yo...

  • Page 24

    24 used on a computer which has the same type of plug that will plug into the charger port, with a wire length of 2' and cut wire and discard the rest. What we are going to do is attach the voltmeter leads to this computer wire and plug into the socket to watch actual voltage while riding and mounti...

  • Page 25

    25 variable controls. The brake lever has a power cut-off switch. The throttle variably controls the speed of the scooter. The scooter on/off switch can be defective. Without a good switch the scooter has no power, but the test of this is the power light. Does the power light come on when the switch...

  • Page 26

    26 troubleshooting: scooter on, won’t run a) if the scooter is moving when you turn the key to the “on” position without turning the throttle you will need to replace the throttle or control box. B) if scooter takes off without turning the key to “on” – you need to replace the control box. Troublesh...

  • Page 27

    27 should change to red or red/red. If you plug the charger into the scooter and no change appears, this means that you have an open circuit which could be a fuse not installed or power plug not plugged into bottom of battery pack or a bad connection. All chargers should change state even for a few ...

  • Page 28

    28 2. Place the negative lead of the meter into the sensor connector where the black wire is located. Place the positive meter lead into the sensor connector where the green wire is located. Slow rotate the tire. The meter should alternate between 5 volts and 0 volts if the sensor is good. Test the ...

  • Page 29

    29.

  • Page 30: Battery Wiring Diagram

    30 battery wiring diagram.

  • Page 31: Do Not Return To Store!

    31 do not return to store! If you need help call toll free or go online 1-253-777-0690 www.X-tremescooters.Com/support/ for general information or parts visit www.X-tremescooters.Com revised 9/08/11.