- DL manuals
- X-TREME
- Scooter
- XG-499
- Product Handbook
X-TREME XG-499 Product Handbook
Summary of XG-499
Page 1
Page1 xg-499 gas scooter product handbook please be safe when riding always wear a helmet and obey all laws! X-treme tm electric scooters.
Page 2: This Is A 2-Cycle Engine
Page2 this is a 2-cycle engine it requires a mixture of gas and 2-stroke engine oil 1. You must always use a gas/oil mixture. Failure to do so will void your warranty! 2. Use 32:1 gas/oil mixture. 4 oz. Of oil for every gallon of high- octane gasoline. 3. Tanaka perfect mix, or similar quality 2-cyc...
Page 3: Important
Page3 warning this product does not conform to federal motor vehicle standards and is not intended for operation on public streets, roads or highways. Serious injury can result from the unsafe operations of this product. Operator can minimize these risks by using certain safety equipment such as: sa...
Page 4
Page4 fuel safety mix and pour fuel outdoors away from sparks or flames. only use a container approved for fuel do not smoke or allow smoking near the x-treme xg-499 while working on the engine, or while the engine is running. wipe up and clean all fuel spills before starting the engine. m...
Page 5
Page5 table of contents important information …………………………………….…………………………….. 2-3 quick reference …………………………………………………………………………. 4 table of contents ……………………………….……………...................................... 5-6 getting to know your x-treme xg- 499………………………………………………. 7 package contents……………………………………………………...
Page 6
Page6 how to adjust rear hub brake s………………………………………………….. 19 how to adjust throttle cable……………………………………………………… 19-20 how to install fuel lines………………………………………………………….. 20 how to install ignition coil…………………………………………………………. 20 how to install engager…………………………………………………………….. 20-21 how to install pull s...
Page 7
Page7 getting to know your x-treme xg-499 do not return to store! Do not use this vehicle for the first time until you have inflated the tires to the correct psi. Failure to follow these instructions may damage your vehicle and void your warranty. Call customer support or go online 1-253-777-0690 ww...
Page 8
Page8 package contents your x-treme xg-499 comes with the following items in the box. Please locate all of the following: 1. The x-treme xg-499 gas scooter 2. Allen wrench 3. Spark plug wrench 4. Product handbook 5. Fuel tank and lines 6. Tool kit getting started please read and understand these ins...
Page 9
Page9 1. Using an adjustable wrench, turn the screw counter-clockwise to loosen . (fig1.). 2. Install the fuel tank and tank shield onto the mounting bracket. Turn screws clockwise to firmly attach the tank. (fig.2). 3. Run the fuel lines directly behind the tube with the slot. (fig.3). 4. Make sure...
Page 10
Page10 3. Slowly open the gas cap, so that possible over-pressure disappears. 4. Clean the tank cap area to make sure that it is free from excess dirt and debris. 5. *make sure that no dirt falls into the gas tank. 6. Pour pre-mixed gas/oil mixture into the gas tank. *do not overfill. 7. After fueli...
Page 11
Page11 transporting/storage your xg-499 is easily disassembled for compact storage or transporting by removing the handlebar from the scooter. These two items are removed by simply loosening the clamps. For the handlebar, locate the large clamp at the base of the handlebar and loosen the bolts. Pull...
Page 12
Page12 operating procedures fuel warning! This is a two-stroke engine. Only run the engine on fuel, which is properly mixed with 2-cycle engine oil. Provide good ventilation when fueling or handling fuel. always use gas with a minimum octane number of 90. use 2-stroke engine oil only. Mix 32:1 (...
Page 13
Page13 maintenance recommended tools to adjust and service the x-treme xg-499 you will need the following tools: allen wrenches: 3/4/5/6 mm wrenches: 10/13/13 mm open end wrench large adjustable crescent wrench spark plug sockets philips head screwdrivers oil, grease or lubricant carbure...
Page 14
Page14 warning! When the engine is idling, under no circumstances should your xg-499 be moving. If the xg-499 continues to move after idle speed adjustment, contact x-treme or your local x-treme service center. Cleaning the air filter it is a good idea to occasionally clean the air filter to insure ...
Page 15
Page15 riding surfaces. Adjusting the brakes. The brakes on the xg-499 should come fully adjusted from the factory. However, it may be necessary to adjust the brake from time to time. Squeaky brakes the brakes may squeak until they are broken in. This is normal and will not affect the function or pe...
Page 16
Page16 adjusting the head unit the head unit should come adjusted from the factory. However, riding on rough terrain and general use may cause the head unit to become loose over time. It may be necessary to adjust the head unit from time to time. Adjusting the chain the chain will come adjusted from...
Page 17
Page17 maintenance schedule proper care of your x-treme xg-499 will insure optimal performance and longer life span. The following are a few maintenance suggestions that will keep your x-treme xg-499 running in top condition: daily maintenance perform each time you ride your xg-499 clean the exter...
Page 18
Page18 how to adjust chain tension 1.) to set the chain tension, loosen the axle nuts. 2.) then locate the chain tension bolts. These bolts go from the rear axle to the frame. When you tighten the nuts on these bolts, they pull the whole axle and wheel back, tightening the chain. 3.) adjust the chai...
Page 19
Page19 4.) verify brake pads are position correctly. 5.) push the axle through until it just sticks out the other side of the wheel. 6.) add the larger spacer and push axle through the fork on the right side. 7.) start nut on end of axle. 8.) using two 17mm wrenches tighten the outside axle nuts snu...
Page 20
Page20 get down to the cable within the scooter. Pull it through the body and then through the handle bar down tube. 3.) unscrew the two screws on the electric start section of the throttle. This piece should split to allow you to remove the throttle cable from the handle. Release the throttle cable...
Page 21
Page21 4.) install new engager and tighten nut. 5.) install pull starter. How to install pull starter 1.) locate the four (4) screws on the pull starter. 2.) unscrew them and the pull starter will come off. 3.) to re-install put pull starter on the motor give it a little pull while holding it. This ...
Page 22
Page22 how to check restricted fuel lines 1.) check the lines from your fuel tank. 2.) look at the lines where they enter the tank, through the rubber grommet. 3.) make sure these are not pinched or restricted in any way. 4.) if they appear to be pinched by the rubber grommet simply pull the lines o...
Page 23
Page23 electrodes. 6.) if there was not a spark try to disconnect this kill switch wires. This will be the wire that comes out of the top of the motor, and runs down under the deck plate. Disconnect it at the white plastic connection. 7.) repeat step 5 to see if there is a spark. 8.) if you still do...
Page 24
Page24 8.) re-assemble. How to change fuse holder 1.) remove the six allen head bolts securing the deck plate. 2.) unplug the two white connectors at the end of the fuse holder wires. 3.) remove the large nut on the back side of the fuse holder. 4.) slide the nut over the wire connectors one at a ti...
Page 25
Page25 tr oubleshooting: scooter won’t move remove the transmission. This is the part on the engine that has the sprocket attached. Inside you will find the clutch bolted to the engine and you will find a circular piece that is gold or brass in color. It will be bolted to the transmission. This is c...
Page 26: Rear Wheel Assembly
Page26 rear wheel assembly left side consists of these parts from outside nut to inner wheel. 1. Nut 2. Washer 3. Chain tension bolts 4. Frame-scooter 5. ½” spacer 6. Left inner wheel spindle - the brake disk is mounted on the left wheel spindle, and the caliper is mounted to frame. Use the knurled ...
Page 27
Page27 engine diagram.
Page 28: Do Not Return To Store!
Page28 do not return to store! If you need help call customer support or go online call 1-253-777-0690 www.X-tremescooters.Com/support for general information or parts visit www.X-tremescooters.Com revised 10/26/111.