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Xantrex RS2000 Installation Manual - Explosive Gas Precautions

Manual is about: Xantrex RS2000 Sine Wave Inverter/Charger

Summary of RS2000

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    Rs2000 sine wave inverter/charger installation guide rs2000

  • Page 3: Installation Guide

    Rs2000 sine wave inverter/charger installation guide.

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    About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...

  • Page 5: About This Guide

    975-0126-01-01 i about this guide purpose the rs2000 sine wave inverter/charger installation guide describes the procedure for installing the rs2000 sine wave inverter/charger (rs2000). Scope the installation guide provides safety guidelines, detailed planning and setup information, and procedures f...

  • Page 6: Conventions Used

    About this guide ii 975-0126-01-01 conventions used the following conventions are used in this guide. Symbols used the following symbols are used on the product labels or in this guide. Abbreviations and acronyms for a listing of abbreviations and acronyms, refer to the rs2000 sine wave inverter/cha...

  • Page 7: Related Information

    About this guide iii 975-0126-01-01 related information for related materials on this xanbus-enabled product and its available accessories, see also: rs2000 sine wave inverter/charger operation guide (975-0125-01-01) automatic generator start owner’s guide (975-0082-01-01) system control panel owner...

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    Iv 975-0126-01-01.

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    975-0126-01-01 v important safety instructions read and save these instructions the rs2000 sine wave inverter/charger installation guide contains important safety instructions. Before you install and use your rs2000 sine wave inverter/charger, be sure to read, understand, and save these safety instr...

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    Safety vi 975-0126-01-01 5. Do not operate the inverter/charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the unit is damaged, see the warranty and product information section in the rs2000 sine wave inverter/charger operation guide . 6. Do not disassemble th...

  • Page 11: Explosive Gas Precautions

    Safety 975-0126-01-01 vii explosive gas precautions 1. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of a battery. Review the cautionary markings on these prod...

  • Page 12: Fcc Information to The User

    Safety viii 975-0126-01-01 7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn. 8. Never charge a frozen b...

  • Page 13: Contents

    975-0126-01-01 ix important safety instructions explosive gas precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii personal precautions when working with batteries - - - - - - - - - - - - - - - - - - - - - - - - - - vii fcc information to the user - -...

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    Contents x 975-0126-01-01 step 3: connecting the ac input and ac output wires - - - - - - - - - - - - - - - - - - - - - 21 general ac wiring considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 connecting ac input wires - - - - - - - - - - - - - - - - - - - - - - - - - -...

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    Contents 975-0126-01-01 xi equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -49 supplies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -49 maintaining and cleaning - - - - - - - - - - - - -...

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    Xii.

  • Page 17: Figures

    975-0126-01-01 xiii figure 1 typical xanbus system diagram- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 figure 2 typical recreational vehicle electrical system - - - - - - - - - - - - - - - - - - - - - 7 figure 3 rs2000 hardware materials as shipped - - - - - - - - - - - - - - - - ...

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    Xiv.

  • Page 19: Installation

    Installation the installation guide provides detailed information for installing the rs2000 sine wave inverter/charger and the battery temperature sensor. The rs2000 is a xanbus®-enabled device that typically powers the xanbus system. For information on installing the xanbus system, see the xanbus s...

  • Page 20: Installation Information

    Installation 2 975-0126-01-01 installation information before you begin the installation before beginning your installation: • read the entire installation guide so you can plan the installation from beginning to end. • read the xanbus system installation guide to plan your network requirements • as...

  • Page 21: About The Xanbus System

    Installation 975-0126-01-01 3 about the xanbus system the xanbus system includes the rs2000 sine wave inverter/charger and other xanbus-enabled devices, as shown in figure 1, “typical xanbus system diagram”. Each xanbus-enabled device interacts and communicates with the other devices on the network,...

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    Installation 4 975-0126-01-01 xanbus enabled the xanbus-enabled designation means that this product will work on a xanbus network. Xanbus-enabled products are: • easy to use. The xanbus network simplifies operation and automates routine tasks. • reliable. Software control eliminates errors due to an...

  • Page 23: Planning The Installation

    Installation 975-0126-01-01 5 planning the installation this section provides information to help you plan for a basic installation of the rs2000. As your system configuration is determined, record the details in information about your system on page wa-4 of the rs2000 sine wave inverter/charger ope...

  • Page 24: Planning

    Installation 6 975-0126-01-01 planning ac, dc, and network components for a successful installation, you need to plan for ac, dc, and network components of the power system. The ac and dc components are described in this section and illustrated in figure 2, “typical recreational vehicle electrical s...

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    Installation 975-0126-01-01 7 figure 2 typical recreational vehicle electrical system important: in figure 2, “typical recreational vehicle electrical system” on page 7, no attempt has been made to show all required grounding or overcurrent protection. Low voltage dc xanbus-enabled devices generator...

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    Installation 8 975-0126-01-01 ac components ac input a source of 120 volts ac single-phase, 60 hz alternating current is needed to provide energy for charging batteries and to pass through to ac loads. Ac input can be supplied from an ac source like the utility grid (power company), from a generator...

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    Installation 975-0126-01-01 9 disconnect devices each system requires a method of disconnecting the ac circuits. If the over- current protection device is a circuit breaker, it will also serve as the disconnect. If fuses are used, separate ac disconnect switches will be needed ahead of the fuses. Di...

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    Installation 10 975-0126-01-01 the same way that the neutral conductor from the utility is tied to ground. These same codes specify that the neutral can only be connected to ground in one place at any one time. Suitability this automatic neutral-to-ground bonding system is suited for installations i...

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    Installation 975-0126-01-01 11 dc components batteries the rs2000 system requires a 12 volt, lead-acid deep-cycle battery or group of batteries to provide the dc current that the inverter/charger converts to ac power. The battery may be a flooded, gel, or agm type. For general information about batt...

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    Installation 12 975-0126-01-01 dc grounding the inverter/charger dc (chassis) ground terminal needs to be connected to the vehicle chassis by a minimum no. 8 awg copper conductor, which is either rated 90 °c or is bare copper..

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    Installation 975-0126-01-01 13 unpacking and inspecting the inverter/charger materials list contents the following materials are in the shipping box: • rs2000 sine wave inverter/charger • battery terminals covers (one red, one black) and four screws • two flat washers • two lock washers • two 3/8" b...

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    Installation 14 975-0126-01-01 3. Save your purchase receipt to use as proof-of-purchase, especially for warranty service. This is required if the inverter/charger should need warranty service. 4. Save the original shipping carton and packing materials. If the inverter/ charger needs to be returned ...

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    Installation 975-0126-01-01 15 installation tools and materials tools you will need the following tools to install the rs2000 and the battery temperature sensor. ❐ wire stripper ❐ crimping tools for fastening lugs and terminals on dc cables ❐ phillips screwdriver: #2 ❐ slot screwdriver (¼" wide blad...

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    Installation 16 975-0126-01-01 installing the inverter/charger overview this section provides detailed information on installing the rs2000. The overall procedure is divided into eight steps: 1. Choosing a location 2. Mounting the inverter/charger 3. Connecting the ac input wires and ac output wires...

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    Installation 975-0126-01-01 17 step 1: choosing a location for the inverter/charger the location of the inverter/charger is a key factor in system performance. Allow sufficient clearance around the unit and install in a well-ventilated compartment to prevent overheating and premature shutdown of the...

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    Installation 18 975-0126-01-01 close to battery compartment the length and size of your dc cables will affect performance. Use the dc cables recommended in table 2 on page 11. The unit should not be installed in the battery compartment due to the possible presence of explosive hydrogen gas from the ...

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    Installation 975-0126-01-01 19 step 2: mounting the inverter/charger considerations before mounting the rs2000, take the following two factors into account. 1. The weight of the inverter/charger requires two people to install it. 2. Mounting considerations are shown in figure 4 on page 20 and descri...

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    Installation 20 975-0126-01-01 figure 4 approved mounting orientations table 3 description of approved mounting orientations number approved mounting orientation 1 desktop 2 upside-down mount—this orientation is suitable only for applications with no risk of condensation or dripping water. 3 wall mo...

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    Installation 975-0126-01-01 21 step 3: connecting the ac input and ac output wires general ac wiring considerations ac and dc wiring separation do not mix ac and dc wiring in the same conduit or panel. Consult the applicable installation code for details about dc wiring and ac wiring in vicinity to ...

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    Installation 22 975-0126-01-01 connecting ac input wires a detailed view of the rs2000 wiring compartment with the ac compartment panel removed is shown in figure 6. The terminal block is used to hardwire the ac input and ac output connections. When making the ac input and ac output connections, obs...

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    Installation 975-0126-01-01 23 connecting the ac output wires to make the ac output wiring connections: 1. Remove one of the ac knockouts from the front or side of the unit using a slot screwdriver. Do not leave the knockout inside the wiring compartment 2. Install a strain-relief clamp in the ac kn...

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    Installation 24 975-0126-01-01 step 4: connecting the dc cables dc connection precautions connect and disconnect dc wiring only after opening the disconnect switches or breakers at all ac and dc sources. Recommended cable sizes and lengths and fuse size for the best load starting surge performance, ...

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    Installation 975-0126-01-01 25 guidelines for routing the dc cables follow these guidelines to ensure maximum performance. • do not attempt to use the chassis in place of the battery negative connection for grounding. The inverter requires a reliable return path directly to the battery. • to reduce ...

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    Installation 26 975-0126-01-01 connecting the dc cables to the inverter/charger to connect the dc cables: 1. Route the dc cables from the battery bank to the inverter/charger. Observe the “guidelines for routing the dc cables” on page 25. 2. Install a dc fuse and disconnect switch or a dc circuit br...

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    Installation 975-0126-01-01 27 6. Before proceeding, check that the cable polarity is correct: positive (+) on the inverter/charger is connected to the positive (+) on the battery, and negative (–) cable is connected to the negative (–) terminal on the inverter/charger. 7. Connect the other end of t...

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    Installation 28 975-0126-01-01 dc grounding the chassis ground point on the inverter/charger is used to connect the chassis of the inverter/charger to your system’s dc grounding point, as required by regulations for some installations. Use copper wire that is either bare or provided with green insul...

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    Installation 975-0126-01-01 29 step 5: connecting the battery temperature sensor (bts) installing a battery temperature sensor extends the life of a battery by preventing overcharging in warm temperatures and undercharging in cold temperatures. With a bts monitoring the battery temperature, the volt...

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    Installation 30 975-0126-01-01 mounting to the negative battery terminal to mount the sensor on the negative battery terminal: see figure 11. 1. Select the battery to be monitored. The battery temperature sensor should be connected to the battery bank that is directly connected to the inverter/charg...

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    Installation 975-0126-01-01 31 figure 12 connecting the bts cable to battery temp. Jack.

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    Installation 32 975-0126-01-01 mounting to the side of the battery case to mount the sensor on the battery case: see figure 13. 1. Select the battery to be monitored. The battery temperature sensor should be connected to the battery bank that is directly connected to the inverter/charger. 2. Select ...

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    Installation 975-0126-01-01 33 step 6: connecting to the network for your reference, figure 14 shows where the network connections are made on the rs2000. Detailed information on planning and installing your network is available in the xanbus system installation guide. Refer to the this guide to det...

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    Installation 34 975-0126-01-01 step 7: performing checks prior to initial start-up before testing your installation, ensure these conditions are met: ❐ chassis and ac grounds are properly installed. ❐ ac input connections and ac output connections are wired correctly on the terminal block and not re...

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    Installation 975-0126-01-01 35 step 8: testing your installation there are three tests to be performed for testing your installation. The first test verifies that the rs2000 works in invert mode. The second test verifies that the rs2000 works in charge mode. The third test verifies that the rs2000 w...

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    Installation 36 975-0126-01-01 testing in ac bypass mode to test the rs2000 in transfer mode: 1. Close the ac circuit breaker supplying ac input power to the inverter. The transfer from invert to ac input power occurs. 2. Press the charger enable button to disable the charger. Verify that the charge...

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    Installation 975-0126-01-01 37 inverter/charger specifications for inverter/charger specifications, refer to the rs2000 sine wave inverter/ charger operation guide . Physical specifications with projections the physical specifications of the rs2000 are shown in figure 15 on page 38 and described in ...

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    Installation 38 975-0126-01-01 figure 15 inverter/charger dimensions.

  • Page 57: Battery Information

    Installation 975-0126-01-01 39 battery information “battery information” discusses the physical make-up and characteristics of chemical storage batteries and will help you to understand the factors involved in battery selection, charging, care, and maintenance. This information is a guideline only. ...

  • Page 58: Terminology

    Installation 40 975-0126-01-01 terminology a description of battery charger operation requires the use of terms that you may not be familiar with. The following terms appear throughout the guide. Deep cycle a deep cycle occurs when a battery is discharged to less than 50% of its capacity (50% depth ...

  • Page 59: Battery Types

    Installation 975-0126-01-01 41 battery types for the purposes of this discussion, there are two principal types of batteries: starting and deep-cycle. Batteries are either sealed or vented. However, there are even different kinds of these batteries. This section explains some of the differences amon...

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    Installation 42 975-0126-01-01 another popular and inexpensive battery of this type is the “golf cart” (t-105 or cg220 or us 2200) battery. These six-volt batteries can be connected in series to form a 12v system and can be discharged repeatedly to 80% of their capacity without being severely damage...

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    Installation 975-0126-01-01 43 enclosures batteries must be protected inside a ventilated enclosure. The enclosure should be ventilated to the outdoors from the highest point to prevent the accumulation of hydrogen gases released in the charging process. An air intake should also be provided at a lo...

  • Page 62: Battery Bank Sizing

    Installation 44 975-0126-01-01 battery bank sizing purchase as much battery capacity as possible battery size or capacity is just as important as the battery type selected for use with your rs2000 sine wave inverter/charger. The batteries are the most important part of your system, so xantrex recomm...

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    Installation 975-0126-01-01 45 estimating battery requirements to determine the proper battery bank size, you need to compute the number of amp-hours that will be used between charging cycles. When the required amp- hours are known, size the batteries at approximately twice this amount. Doubling the...

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    Installation 46 975-0126-01-01 battery bank sizing example the following battery sizing example illustrates a typical calculation, assuming an opportunity to charge the battery every three days: table 1-1 battery sizing example this example illustrates how quickly your battery needs can escalate. To...

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    Installation 975-0126-01-01 47 battery bank sizing worksheet the following worksheet is a guide to help you determine your battery needs. Be generous in estimating the time for which you will run each of the loads to ensure sufficient battery capacity. Table 1-2 battery sizing worksheet appliance (a...

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    Installation 48 975-0126-01-01 monthly battery maintenance read the section “personal precautions when working with batteries” on page ix prior to working on batteries. ❐ check electrolyte levels in flooded (or wet) batteries flooded (or wet), lead-acid batteries require periodic water refills in ea...

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    Installation 975-0126-01-01 49 preparation for cleaning batteries dirty batteries can leak current and tend to run hotter. Ultimately, this affects the performance of your inverter/charger, resulting in inefficient inverting and incomplete charging. Cleaning batteries when necessary is easy and safe...

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    Installation 50 975-0126-01-01 maintaining and cleaning follow the appropriate procedures for maintaining and cleaning the • battery enclosure • battery terminal and cable lugs • battery cables battery enclosure and batteries the battery enclosure should be cleaned as required, for example, if you s...

  • Page 69

    Installation 975-0126-01-01 51 reconnect the battery cable terminals to the battery cable lugs and tighten to battery manufacturer’s specifications. If you do not have a torque wrench, use an appropriate tool to tighten the bolts reasonably snug. Do not over-tighten. Reducing corrosion on battery te...

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    Installation 52 975-0126-01-01 cabling & hook-up configurations several smaller batteries can be connected to create a battery bank of substantial size. You can connect batteries in three ways: in parallel, series, or series-parallel. To make a larger battery bank, connect individual batteries with ...

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    Installation 975-0126-01-01 53 series connection when batteries are connected with the positive terminal of one battery to the negative terminal of the next battery, they are connected in series. In a series configuration, the battery bank has the same ah rating of a single battery, but an overall v...

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    Installation 54 975-0126-01-01 series-parallel connections as the name series-parallel implies, both the series and parallel configurations are used in combination. The result is an increase in both the voltage and the capacity of the total battery bank. This is common with all battery-inverter syst...

  • Page 73: Index

    A ac and dc wiring separation 21 ac circuit breaker 8 ac disconnect device 8 ac fuse 8 ac input wiring connections 22 ac input, defined 8 ac knockout dimensions 21 ac output neutral bonding 9 ac output wiring connections 23 ac wiring defined 9 size 9 type 9 ac wiring compartment, illustrated 21 ac w...

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    Index 56 975-0126-01-01 rv industry association (rvia) 2 u.S. National electrical code (nec) 2 inverter/charger, heavy load precaution 19 l liquid neoprene 49, 51 lithium grease 49 m maintaining batteries 48 materials list 13 materials, installation 15 p plates 40 r related product literature iii s ...

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    Xantrex technology inc. 1 800 670 0707 tel toll free na 1 360 925 5097 tel direct 1 800 994 7828 fax toll free na 1 360 925 5143 fax direct customerservice@xantrex.Com www.Xantrex.Com 975-0126-01-01 printed in canada.