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- RV2012GS
- Owner's manual
Xantrex RV2012GS Owner's manual - Introduction
Summary of RV2012GS
Page 1
T h is i n v e rt er/ c harger has been f a c tory b a tte ry t y p e = l iq u id l e a d a c id program m ed t o t he f o llow ing s e tt ings : b a t c apac it y = a u t o a u to l b c o = o n s earc h s ens e = d e f e a t pn 3341 s hore p o w e r = 30a v a c d ropout = 40v a c c harge r a te = 8...
Page 3: About This Manual
975-0209-01-01 i about this manual purpose the purpose of this owner’s manual is to provideexplanations and procedures for installing, operating, and troubleshooting the rv series inverter/charger. Scope the manual provides safety guidelines, detailed planning and setup information, procedures for i...
Page 4: Conventions Used
About this manual ii 975-0209-01-01 conventions used the following conventions are used in this guide. Symbols used related information you can find more information about xantrex technology inc. As well as its products and services at www.Xantrex.Com warning warnings identify conditions or practice...
Page 5: Rv Series Inverter/charger
Rv series inverter/charger owner’s manual.
Page 6
About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...
Page 7: General Precautions
975-0209-01-01 v important safety instructions general precautions 1. Before installing and using the rv series inverter/charger, read all instructions and cautionary markings on the rv series inverter/charger, the batteries, and all appropriate sections of this manual. 2. Do not expose the rv serie...
Page 8: Explosive Gas Precautions
Safety vi 975-0209-01-01 explosive gas precautions 1. This equipment contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not install the rv series inverter/charger in compartments containing batteries or flammable materials, or in locations that require ignition...
Page 9
Safety 975-0209-01-01 vii 5. Use caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion. 6. Remove all metal items, like rings, bracelets, and watches when working with lead-acid batteries...
Page 10
Viii.
Page 11: Contents
975-0209-01-01 ix important safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 introduction features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 inverter to c...
Page 12
Contents x 975-0209-01-01 3 operation remote operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 stand-alone operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 search m...
Page 13: Introduction
1 introduction chapter 1 introduces you to the rv series inverter/charger and describes its features and performance characteristics. This chapter also contains information about the accessories available for the rv series inverter/charger..
Page 14: Features
Introduction 1–2 975-0209-01-01 features the rv series inverter/charger produces up to 3000 watts (depending on model) of continuous, modified sine wave power from a 12-volt battery bank. It is ideal for simultaneous applications including microwaves, tv entertainment systems, fax machines, computer...
Page 15
Features 975-0209-01-01 1–3 transfer switching speed while this inverter is not designed as an uninterruptible power supply (ups) system, its transfer time is normally fast enough to hold up most computers. The transfer time is typically 16 milliseconds. Front panel features before installing and op...
Page 16: Accessories
Introduction 1–4 975-0209-01-01 accessories remote controls three remote control panels are available for the rv series inverter/charger— rc/gs, rc6 and rc7. For inverter/charger on/off control and basic system monitoring, use the rc6 remote. For complete inverter/charger configuration capability, u...
Page 17
Accessories 975-0209-01-01 1–5 use only xantrex-recommended accessories. Remote cables are available in three lengths: battery temperature sensor the battery temperature sensor (bts) allows the inverter/charger to monitor the battery temperature and adjust charging voltage according to the temperatu...
Page 18
1–6.
Page 19: Installation
2 installation chapter 2 contains information and procedures to install the rv series inverter/charger. The topics in this chapter are organized as follows: • “choosing a location” • “wiring the inverter/charger” • “wiring to a generator”.
Page 20: Choosing A Location
Installation 2–2 975-0209-01-01 choosing a location inverters are sophisticated electronic devices and should be treated accordingly. When selecting the operating environment for the inverter, don’t think of it in the same terms as other equipment that works with it, such as batteries, diesel genera...
Page 21
Choosing a location 975-0209-01-01 2–3 protected from battery acid and gases never place the inverter/charger directly above the batteries—gases from battery will corrode and damage the inverter/charger. If the inverter/charger is installed in a compartment above the batteries, make sure there is a ...
Page 22: Wiring The Inverter/charger
Installation 2–4 975-0209-01-01 wiring the inverter/charger for a successful installation, you need to plan the ac and dc wiring, as well as the remote control and generator connections. These connections are described in this section and illustrated in figure 2-1. Ac components include: • sources o...
Page 23
Wiring the inverter/charger 975-0209-01-01 2–5 ac wiring overview the u.S. National electrical code (nec) defines the standards for ac and dc installation wiring in rv applications, but there are still many installation variables. Most are determined by the level of automatic switching desired and t...
Page 24
Installation 2–6 975-0209-01-01 ac input wiring ac input to the inverter/charger can be supplied from a split-phase or dual-input ac source such as the utility grid (power company), a generator, or the output of a transfer switch. The inverter/charger can be operated from the following types of 120 ...
Page 25
Wiring the inverter/charger 975-0209-01-01 2–7 general precautions ac disconnects no ac disconnects are provided as an integral part of this inverter. Ac disconnects must be provided as part of the system installation. Over-current protection no over-current protection for the ac output wiring is pr...
Page 26
Installation 2–8 975-0209-01-01 when the generator is running the main ac panel, leg 1 and leg 2 of the generator are connected independently to the two halves of the main ac panel. When the inverter is operating, both sides of the main ac panel are automatically connected together. Only 120 vac is ...
Page 27
Wiring the inverter/charger 975-0209-01-01 2–9 connecting the ac wiring ac connections are made on the terminal block located inside the front panel of the inverter. To connect ac wiring: 1. Disconnect the inverter from the battery. 2. Remove the ac wiring compartment cover. 3. Feed the wires throug...
Page 28
Installation 2–10 975-0209-01-01 dc wiring safety instructions the inverter’s maximum peak current requirements are high. If battery cables are too small and/or connections are loose, efficiency and maximum output power are degraded. Small cables or loose connections can also cause dangerous overhea...
Page 29
Wiring the inverter/charger 975-0209-01-01 2–11 dc disconnects the dc circuit from the battery to the inverter/charger must be equipped with a disconnect and over-current protection device. (refer to your applicable installation code.) type this device usually consists of a circuit breaker, a “fused...
Page 30
Installation 2–12 975-0209-01-01 connect dc loads to vehicle chassis or optionally to the inverter’s vehicle chassis ground terminal (green). The optional connection shown in figure 2-4 is for ungrounded dc load distribution panels. Do not connect dc loads to battery negative (–). Battery cable sizi...
Page 31
Wiring the inverter/charger 975-0209-01-01 2–13 battery cable connection observe battery polarity! To connect the dc cables: 1. Route the dc cables from the battery bank to the inverter/charger. 2. If using a dc fuse and disconnect switch, connect the portion of the positive dc cable that is to run ...
Page 32
Installation 2–14 975-0209-01-01 5. Connect the connector at the other end of this cable to one of the terminals on the fuse or breaker. 6. Use a wrench to tighten the bolt to the torque recommended by the fuseholder or breaker manufacturer. 7. Connect one connector on the other section of the posit...
Page 33
Wiring the inverter/charger 975-0209-01-01 2–15 disconnecting battery cables to disconnect the batteries for service: 1. Turn the inverter on / off switch off . 2. Disconnect all ac inputs. 3. Disconnect the battery cables. Caution: equipment damage never disconnect the battery cables while the inve...
Page 34
Installation 2–16 975-0209-01-01 connecting the battery temperature sensor installing a battery temperature sensor (bts) extends the life of a battery by preventing overcharging in warm temperatures and undercharging in cold temperatures. With a bts monitoring the battery temperature, the voltage de...
Page 35
Connecting the battery temperature sensor 975-0209-01-01 2–17 5. Move or reorient the existing wiring ring terminals on the battery negative terminal stud, so there is a flat surface on which to seat the bts mounting plate. You may need to bend the ring terminal crimp and/or wires slightly downward ...
Page 36: Wiring to A Generator
Installation 2–18 975-0209-01-01 3. Clean the selected area thoroughly to remove any oil or grease that could prevent the sensor from adhering to the battery case. Allow the battery case to dry thoroughly. 4. Peel the backing from the self-adhesive strip on the rear of the sensor. Press the sensor f...
Page 37
Wiring to a generator 975-0209-01-01 2–19 auto gen start connections the connections between the inverter/charger and the generator are made on the terminal strip. All these components are located inside the ac compartment of the inverter. See figure 2-8. Figure 2-8 rv series auto gen start terminal...
Page 38
Installation 2–20 975-0209-01-01 relay timing this diagram shows the activity of each internal relay during a generator start sequence. Wiring size you need #16 or #18 awg wire to make generator connections. The wire gauge depends on the distance between the rv series inverter/charger and the genera...
Page 39
Wiring to a generator 975-0209-01-01 2–21 generator wiring diagrams onan power tech figure 2-10 onan quietdiesel wiring diagram figure 2-11 power tech wiring diagram.
Page 40: Wiring to A Thermostat
Installation 2–22 975-0209-01-01 generac wiring to a thermostat with the rc/gs remote control, you can enable the rv series inverter/charger ags to start the generator in response to 5 to 30 v output signal from a thermostat. Once connected and enabled, the ags will automatically start the generator...
Page 41: Operation
3 operation chapter 3 contains information about operating the rv series inverter/charger. Topics in this chapter include: • “remote operation” on page 3–2 • “stand-alone operation” on page 3–2 • “search mode” on page 3–2 • “powering loads” on page 3–3 • “battery charging” on page 3–7..
Page 42: Remote Operation
Operation 3–2 975-0209-01-01 remote operation the rv series inverter/charger is designed to operate stand alone or with a remote panel. The supported remote panels are the rc/gs, rc7, and rc6. The rc/gs enables advanced monitoring as well as configuration of the inverter/ charger and automatic gener...
Page 43: Powering Loads
Powering loads 975-0209-01-01 3–3 when in the search sense mode, the green power led will blink and the inverter will make a ticking sound. At full output voltage, the green power led will light steadily and the inverter will make a steady humming sound. When the inverter is used as an “uninterrupti...
Page 44
Operation 3–4 975-0209-01-01 inductive loads any device that has a coil of wire in it probably has an inductive load characteristic. Most electronics have transformers (tvs, and stereos, for example) and are therefore inductive. Typically, the most inductive loads are motors. The most difficult load...
Page 45
Powering loads 975-0209-01-01 3–5 load until line voltage is available. When this occurs, each unit waits for the other to begin. To drive these loads either a small companion load must be used to bring the inverter out of its search mode, or the inverter may be programmed to remain at full output v...
Page 46
Operation 3–6 975-0209-01-01 typical battery draw of common appliances if the current draw at 120 vac is known, then the battery amperage at 12 vdc will be 10 times the ac amperage divided by the efficiency (90% in this table). Motors are normally marked with their running rather than their starting...
Page 47: Battery Charging
Battery charging 975-0209-01-01 3–7 battery charging the rv series inverter/charger battery charger uses three-stage charging to provide rapid and complete charge cycles without undue battery gassing. The three stages are bulk, absorption, and float. Stage one: bulk charge (constant current) this st...
Page 48
Operation 3–8 975-0209-01-01 when batteries are cold, their chemical reaction is sluggish, and they do not absorb charge as easily. Therefore, a charge level optimized for room temperature will not charge the batteries sufficiently if they are cold. The charger must compensate by increasing its volt...
Page 49
Battery charging 975-0209-01-01 3–9 to enter equalize charge mode using the rc7 or rc/gs: ◆ when the inverter/charger is charging, press and hold the settings button (right arrow) until the screen clears and “equalizing” appears (approximately 6 seconds). The charge led will increase its flashing ra...
Page 50: Led Indicator
Operation 3–10 975-0209-01-01 led indicator charger activity the rv series inverter/charger has a three-color led that indicates the activity of the battery charger. The optional rc/gs or rc7 remote allows custom control over the charger section of the inverter, including battery type. Inverter acti...
Page 51
Led indicator 975-0209-01-01 3–11 error conditions when an error condition occurs, the led will flash red, followed by a five-second rest period. You can identify error conditions by counting the number of times the led flashes before turning off for five seconds. The following table lists led flash...
Page 52
3–12.
Page 53: Troubleshooting
4 troubleshooting chapter 4 contains information and procedures to troubleshoot the rv series inverter/charger..
Page 54: Troubleshooting Guide
Troubleshooting 4–2 975-0209-01-01 troubleshooting guide symptoms problem remedy no power output and no warning leds battery voltage at the inverter’s terminals is too low or not present. Check the battery voltage, fuses or switches and cable connections. No power output and led indicator is flashin...
Page 55: Specifications
A specifications appendix a contains contains the electrical, environmental, and physical specifications for the rv series inverter/charger. All specifications are subject to change without notice..
Page 56: Electrical Specifications
Specifications a–2 975-0209-01-01 electrical specifications environmental specifications rv2012gs rv2512gs rv3012gs continuous power @ 25°c 2000 watts 2500 watts 3000 watts max ac current 16.6 amps 20.8 amps 25 amps efficiency 94% peak input current: search mode 0.055 amps 0.070 amps 0.080 amps inpu...
Page 57: Physical Specifications
Physical specifications 975-0209-01-01 a–3 physical specifications accessories regulatory approvals rv2012gs rv2512gs rv3012gs weight 45 lb (20.5 kg) 50 lb (22.7 kg) 60 lb (27.2 kg) dimensions (l × w × h) 15.5 × 13.2 × 7.25" (39.4 × 33.5 × 18.4 cm) mounting desktop, upside down, wall mount with ac t...
Page 58
A–4.
Page 59: Warranty
975-0209-01-01 wa–1 warranty and return information warranty what does this warranty cover? This limited warranty is provided by xantrex technology inc. ("xantrex") and covers defects in workmanship and materials in your rv series inverter/charger. This warranty period lasts for 36 months from the d...
Page 60: Disclaimer
Warranty and return wa–2 975-0209-01-01 what does this warranty not cover? This limited warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and xantrex will...
Page 61: Return Procedure
Warranty and return 975-0209-01-01 wa–3 return material authorization policy before returning a product directly to xantrex you must obtain a return material authorization (rma) number and the correct factory "ship to" address. Products must also be shipped prepaid. Product shipments will be refused...
Page 62
Warranty and return wa–4 975-0209-01-01 information about your system as soon as you open your rv series inverter/charger package, record the following information and be sure to keep your proof of purchase. If you need to contact customer service, please record the following details before calling....
Page 64
Xantrex technology inc. 1 800 670 0707 tel toll free na 1 360 925 5097 tel direct 1 360 925 5143 fax direct customerservice@xantrex.Com www.Xantrex.Com 975-0209-01-01 printed in china.