T h is i n v e rt er/ c harger has been f a c tory b a tte ry t y p e = l iq u id l e a d a c id program m ed t o t he f o llow ing s e tt ings : b a t c apac it y = a u t o a u to l b c o = o n s earc h s ens e = d e f e a t pn 3341 s hore p o w e r = 30a v a c d ropout = 40v a c c harge r a te = 8...
975-0209-01-01 i about this manual purpose the purpose of this owner’s manual is to provide explanations and procedures for installing, operating, and troubleshooting the rv series inverter/charger. Scope the manual provides safety guidelines, detailed planning and setup information, procedures for ...
About this manual ii 975-0209-01-01 conventions used the following conventions are used in this guide. Symbols used related information you can find more information about xantrex technology inc. As well as its products and services at www.Xantrex.Com warning warnings identify conditions or practice...
Rv series inverter/charger owner’s manual.
About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...
975-0209-01-01 v important safety instructions general precautions 1. Before installing and using the rv series inverter/charger, read all instructions and cautionary markings on the rv series inverter/charger, the batteries, and all appropriate sections of this manual. 2. Do not expose the rv serie...
Safety vi 975-0209-01-01 explosive gas precautions 1. This equipment contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not install the rv series inverter/charger in compartments containing batteries or flammable materials, or in locations that require ignition...
Safety 975-0209-01-01 vii 5. Use caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion. 6. Remove all metal items, like rings, bracelets, and watches when working with lead-acid batteries...
Viii.
975-0209-01-01 ix important safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 introduction features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 inverter to c...
Contents x 975-0209-01-01 3 operation remote operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 stand-alone operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 search m...
1 introduction chapter 1 introduces you to the rv series inverter/charger and describes its features and performance characteristics. This chapter also contains information about the accessories available for the rv series inverter/charger..
Introduction 1–2 975-0209-01-01 features the rv series inverter/charger produces up to 3000 watts (depending on model) of continuous, modified sine wave power from a 12-volt battery bank. It is ideal for simultaneous applications including microwaves, tv entertainment systems, fax machines, computer...
Features 975-0209-01-01 1–3 transfer switching speed while this inverter is not designed as an uninterruptible power supply (ups) system, its transfer time is normally fast enough to hold up most computers. The transfer time is typically 16 milliseconds. Front panel features before installing and op...
Introduction 1–4 975-0209-01-01 accessories remote controls three remote control panels are available for the rv series inverter/charger— rc/gs, rc6 and rc7. For inverter/charger on/off control and basic system monitoring, use the rc6 remote. For complete inverter/charger configuration capability, u...
Accessories 975-0209-01-01 1–5 use only xantrex-recommended accessories. Remote cables are available in three lengths: battery temperature sensor the battery temperature sensor (bts) allows the inverter/charger to monitor the battery temperature and adjust charging voltage according to the temperatu...
1–6.
2 installation chapter 2 contains information and procedures to install the rv series inverter/charger. The topics in this chapter are organized as follows: • “choosing a location” • “wiring the inverter/charger” • “wiring to a generator”.
Installation 2–2 975-0209-01-01 choosing a location inverters are sophisticated electronic devices and should be treated accordingly. When selecting the operating environment for the inverter, don’t think of it in the same terms as other equipment that works with it, such as batteries, diesel genera...
Choosing a location 975-0209-01-01 2–3 protected from battery acid and gases never place the inverter/charger directly above the batteries—gases from battery will corrode and damage the inverter/charger. If the inverter/charger is installed in a compartment above the batteries, make sure there is a ...
Installation 2–4 975-0209-01-01 wiring the inverter/charger for a successful installation, you need to plan the ac and dc wiring, as well as the remote control and generator connections. These connections are described in this section and illustrated in figure 2-1. Ac components include: • sources o...
Wiring the inverter/charger 975-0209-01-01 2–5 ac wiring overview the u.S. National electrical code (nec) defines the standards for ac and dc installation wiring in rv applications, but there are still many installation variables. Most are determined by the level of automatic switching desired and t...
Installation 2–6 975-0209-01-01 ac input wiring ac input to the inverter/charger can be supplied from a split-phase or dual-input ac source such as the utility grid (power company), a generator, or the output of a transfer switch. The inverter/charger can be operated from the following types of 120 ...
Wiring the inverter/charger 975-0209-01-01 2–7 general precautions ac disconnects no ac disconnects are provided as an integral part of this inverter. Ac disconnects must be provided as part of the system installation. Over-current protection no over-current protection for the ac output wiring is pr...
Installation 2–8 975-0209-01-01 when the generator is running the main ac panel, leg 1 and leg 2 of the generator are connected independently to the two halves of the main ac panel. When the inverter is operating, both sides of the main ac panel are automatically connected together. Only 120 vac is ...
Wiring the inverter/charger 975-0209-01-01 2–9 connecting the ac wiring ac connections are made on the terminal block located inside the front panel of the inverter. To connect ac wiring: 1. Disconnect the inverter from the battery. 2. Remove the ac wiring compartment cover. 3. Feed the wires throug...
Installation 2–10 975-0209-01-01 dc wiring safety instructions the inverter’s maximum peak current requirements are high. If battery cables are too small and/or connections are loose, efficiency and maximum output power are degraded. Small cables or loose connections can also cause dangerous overhea...
Wiring the inverter/charger 975-0209-01-01 2–11 dc disconnects the dc circuit from the battery to the inverter/charger must be equipped with a disconnect and over-current protection device. (refer to your applicable installation code.) type this device usually consists of a circuit breaker, a “fused...
Installation 2–12 975-0209-01-01 connect dc loads to vehicle chassis or optionally to the inverter’s vehicle chassis ground terminal (green). The optional connection shown in figure 2-4 is for ungrounded dc load distribution panels. Do not connect dc loads to battery negative (–). Battery cable sizi...
Wiring the inverter/charger 975-0209-01-01 2–13 battery cable connection observe battery polarity! To connect the dc cables: 1. Route the dc cables from the battery bank to the inverter/charger. 2. If using a dc fuse and disconnect switch, connect the portion of the positive dc cable that is to run ...
Installation 2–14 975-0209-01-01 5. Connect the connector at the other end of this cable to one of the terminals on the fuse or breaker. 6. Use a wrench to tighten the bolt to the torque recommended by the fuseholder or breaker manufacturer. 7. Connect one connector on the other section of the posit...
Wiring the inverter/charger 975-0209-01-01 2–15 disconnecting battery cables to disconnect the batteries for service: 1. Turn the inverter on / off switch off . 2. Disconnect all ac inputs. 3. Disconnect the battery cables. Caution: equipment damage never disconnect the battery cables while the inve...
Installation 2–16 975-0209-01-01 connecting the battery temperature sensor installing a battery temperature sensor (bts) extends the life of a battery by preventing overcharging in warm temperatures and undercharging in cold temperatures. With a bts monitoring the battery temperature, the voltage de...
Connecting the battery temperature sensor 975-0209-01-01 2–17 5. Move or reorient the existing wiring ring terminals on the battery negative terminal stud, so there is a flat surface on which to seat the bts mounting plate. You may need to bend the ring terminal crimp and/or wires slightly downward ...
Installation 2–18 975-0209-01-01 3. Clean the selected area thoroughly to remove any oil or grease that could prevent the sensor from adhering to the battery case. Allow the battery case to dry thoroughly. 4. Peel the backing from the self-adhesive strip on the rear of the sensor. Press the sensor f...
Wiring to a generator 975-0209-01-01 2–19 auto gen start connections the connections between the inverter/charger and the generator are made on the terminal strip. All these components are located inside the ac compartment of the inverter. See figure 2-8. Figure 2-8 rv series auto gen start terminal...
Installation 2–20 975-0209-01-01 relay timing this diagram shows the activity of each internal relay during a generator start sequence. Wiring size you need #16 or #18 awg wire to make generator connections. The wire gauge depends on the distance between the rv series inverter/charger and the genera...
Wiring to a generator 975-0209-01-01 2–21 generator wiring diagrams onan power tech figure 2-10 onan quietdiesel wiring diagram figure 2-11 power tech wiring diagram.
Installation 2–22 975-0209-01-01 generac wiring to a thermostat with the rc/gs remote control, you can enable the rv series inverter/charger ags to start the generator in response to 5 to 30 v output signal from a thermostat. Once connected and enabled, the ags will automatically start the generator...
3 operation chapter 3 contains information about operating the rv series inverter/charger. Topics in this chapter include: • “remote operation” on page 3–2 • “stand-alone operation” on page 3–2 • “search mode” on page 3–2 • “powering loads” on page 3–3 • “battery charging” on page 3–7..
Operation 3–2 975-0209-01-01 remote operation the rv series inverter/charger is designed to operate stand alone or with a remote panel. The supported remote panels are the rc/gs, rc7, and rc6. The rc/gs enables advanced monitoring as well as configuration of the inverter/ charger and automatic gener...
Powering loads 975-0209-01-01 3–3 when in the search sense mode, the green power led will blink and the inverter will make a ticking sound. At full output voltage, the green power led will light steadily and the inverter will make a steady humming sound. When the inverter is used as an “uninterrupti...
Operation 3–4 975-0209-01-01 inductive loads any device that has a coil of wire in it probably has an inductive load characteristic. Most electronics have transformers (tvs, and stereos, for example) and are therefore inductive. Typically, the most inductive loads are motors. The most difficult load...
Powering loads 975-0209-01-01 3–5 load until line voltage is available. When this occurs, each unit waits for the other to begin. To drive these loads either a small companion load must be used to bring the inverter out of its search mode, or the inverter may be programmed to remain at full output v...
Operation 3–6 975-0209-01-01 typical battery draw of common appliances if the current draw at 120 vac is known, then the battery amperage at 12 vdc will be 10 times the ac amperage divided by the efficiency (90% in this table). Motors are normally marked with their running rather than their starting...
Battery charging 975-0209-01-01 3–7 battery charging the rv series inverter/charger battery charger uses three-stage charging to provide rapid and complete charge cycles without undue battery gassing. The three stages are bulk, absorption, and float. Stage one: bulk charge (constant current) this st...
Operation 3–8 975-0209-01-01 when batteries are cold, their chemical reaction is sluggish, and they do not absorb charge as easily. Therefore, a charge level optimized for room temperature will not charge the batteries sufficiently if they are cold. The charger must compensate by increasing its volt...
Battery charging 975-0209-01-01 3–9 to enter equalize charge mode using the rc7 or rc/gs: ◆ when the inverter/charger is charging, press and hold the settings button (right arrow) until the screen clears and “equalizing” appears (approximately 6 seconds). The charge led will increase its flashing ra...
Operation 3–10 975-0209-01-01 led indicator charger activity the rv series inverter/charger has a three-color led that indicates the activity of the battery charger. The optional rc/gs or rc7 remote allows custom control over the charger section of the inverter, including battery type. Inverter acti...
Led indicator 975-0209-01-01 3–11 error conditions when an error condition occurs, the led will flash red, followed by a five-second rest period. You can identify error conditions by counting the number of times the led flashes before turning off for five seconds. The following table lists led flash...
3–12.
4 troubleshooting chapter 4 contains information and procedures to troubleshoot the rv series inverter/charger..
Troubleshooting 4–2 975-0209-01-01 troubleshooting guide symptoms problem remedy no power output and no warning leds battery voltage at the inverter’s terminals is too low or not present. Check the battery voltage, fuses or switches and cable connections. No power output and led indicator is flashin...
A specifications appendix a contains contains the electrical, environmental, and physical specifications for the rv series inverter/charger. All specifications are subject to change without notice..
Specifications a–2 975-0209-01-01 electrical specifications environmental specifications rv2012gs rv2512gs rv3012gs continuous power @ 25°c 2000 watts 2500 watts 3000 watts max ac current 16.6 amps 20.8 amps 25 amps efficiency 94% peak input current: search mode 0.055 amps 0.070 amps 0.080 amps inpu...
Physical specifications 975-0209-01-01 a–3 physical specifications accessories regulatory approvals rv2012gs rv2512gs rv3012gs weight 45 lb (20.5 kg) 50 lb (22.7 kg) 60 lb (27.2 kg) dimensions (l × w × h) 15.5 × 13.2 × 7.25" (39.4 × 33.5 × 18.4 cm) mounting desktop, upside down, wall mount with ac t...
A–4.
975-0209-01-01 wa–1 warranty and return information warranty what does this warranty cover? This limited warranty is provided by xantrex technology inc. ("xantrex") and covers defects in workmanship and materials in your rv series inverter/charger. This warranty period lasts for 36 months from the d...
Warranty and return wa–2 975-0209-01-01 what does this warranty not cover? This limited warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and xantrex will...
Warranty and return 975-0209-01-01 wa–3 return material authorization policy before returning a product directly to xantrex you must obtain a return material authorization (rma) number and the correct factory "ship to" address. Products must also be shipped prepaid. Product shipments will be refused...
Warranty and return wa–4 975-0209-01-01 information about your system as soon as you open your rv series inverter/charger package, record the following information and be sure to keep your proof of purchase. If you need to contact customer service, please record the following details before calling....
Xantrex technology inc. 1 800 670 0707 tel toll free na 1 360 925 5097 tel direct 1 360 925 5143 fax direct customerservice@xantrex.Com www.Xantrex.Com 975-0209-01-01 printed in china.