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Xantrex Xantrex PRO XM 1000 Owner's Manual - Operating Limits
Operating Limits
975-0263-01-01
4–5
Operating Limits
Power Output
The XM Series Inverter can deliver up to 1000 watts (XM 1000) or 1800
watts (XM 1800) continuous power. The wattage rating applies to
resistive loads such as incandescent lights.
Input Voltage
The allowable XM Series Inverter input voltage ranges are shown in the
following table:
Operating
Condition
Voltage Range
Comment
Normal
11–15.0 V
Optimum
Performance
12.0–13.0 V
Low Voltage Alarm
11.0 V or less
The low battery alarm beeps once
every two seconds and the display
shows fault code E01 alternating with
the battery voltage.
Low Voltage
Shutdown
Less than
10.5 V
The low battery alarm beeps every
second and the display shows fault
code E02 alternating with the battery
voltage. The status LED turns red and
the inverter shuts down to protect the
battery from being over-discharged.
High Voltage
Shutdown
15.5 V or more
The over-voltage alarm beeps every
second and the display shows fault
code E03 alternating with the battery
voltage. The status LED turns red and
the inverter shuts down to protect
itself from excessive input voltage.
Note: Although the XM Series
Inverter incorporates over-voltage
protection, it can still be damaged if
input voltage exceeds 16 V.
Summary of Xantrex PRO XM 1000
Page 1
By xantrex pro inverter xm 1000 and xm 1800 owner's guide 975-0263-01-01 rev. B printed in china t 1-800-670-0707 (toll-free in north america) 1-360-925-5097 (direct) f 1-360-925-5143 (direct) e customerservice@xantrex.Com www.Xantrex.Com.
Page 2: Xantrex Pro Inverter
Xantrex pro inverter owner’s guide.
Page 3
About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...
Page 4: About This Guide
Iii about this guide purpose the purpose of this owner’s guide is to provideexplanations and procedures for installing, operating, and maintaining the xantrex pro inverter (xm 1800 and xm 1000). Scope the guide provides safety guidelines, detailed planning and setup information, procedures for insta...
Page 5: Conventions Used
About this guide iv 975-0263-01-01 conventions used the following conventions are used in this guide. Related information you can find more information about xantrex technology inc. And its products and services at www.Xantrex.Com. Warning warnings identify conditions that could result in personal i...
Page 6: Warning
V important safety instructions 1. Before installing and using the xantrex pro inverter (xm 1800 or xm 1000), read all instructions and cautionary markings on the inverter, the batteries, and all appropriate sections of this guide. 2. Do not expose the xantrex pro inverter to rain, snow, or spray. T...
Page 7: Explosive Gas Precautions
Safety vi 975-0263-01-01 explosive gas precautions 1. Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your xantrex pro inverter....
Page 8
Safety 975-0263-01-01 vii precautions when working with batteries 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or ...
Page 9: Caution: Equipment Damage
Safety viii 975-0263-01-01 precautions for using rechargeable appliances most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an ac receptacle and produces a low voltage charging output. Some chargers for small rechargeable batteries can be damaged...
Page 10: Introduction
975-0263-01-01 ix important safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 introduction quality power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1 comprehensive protection - - - - - - - - - - - - - -...
Page 11: Operation
Contents x 975-0263-01-01 connecting the dc cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 testing your installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–21 testing in invert mode - - - - - - - - - - - - - - - - ...
Page 12: Specifications
Contents 975-0263-01-01 xi a specifications electrical performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a–1 physical specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a–2 mounting dimensions - - - - - - - - -...
Page 13
Xii.
Page 14: Introduction
1–1 1 introduction congratulations on your purchase of the xantrex pro xm series inverter (xm 1800 or xm 1000). The xm series inverter has been designed to give you quality power, ease of use, and reliability. Please take a few moments to read this chapter to familiarize yourself with the main perfo...
Page 15: Comprehensive Protection
Introduction 1–2 975-0263-01-01 comprehensive protection the xm series inverter is equipped with numerous protection features to guarantee safe and trouble-free operation: low battery alarm alerts you if the battery has become discharged to 11.0 v or lower. Low battery voltage shutdown shuts the xm ...
Page 16: Features
2–1 2 features chapter 2 describes the main features of the xm series inverter. Xantrex recommends that you familiarize yourself with these features before installing and operating the inverter. Materials list your xm series inverter package includes: • one xm series inverter inverter • two m8 lock ...
Page 17: Front Panel
Features 2–2 975-0263-01-01 front panel side view feature description 1 detachable remote panel to display inverter status and battery status information. For more information about the remote panel, see “front panel operation” on page 4–2. 2 gfci receptacles provide 1000 w (xm 1000) or 1800 w (xm 1...
Page 18: Rear Panel
Rear panel 975-0263-01-01 2–3 rear panel feature description 1 negative dc cabling terminal connects to the cable connected to the negative terminal of the battery. 2 ventilation opening must not be obstructed for the proper operation of the cooling fan and inverter. When the inverter is mounted, th...
Page 19
2–4.
Page 20: Installation
3–1 3 installation chapter 3 provides information on cables and fuses to help you plan for your installation, and provides procedures for installing the xm series inverter. Xantrex strongly recommends that you read the entire chapter before starting to install the xm series inverter, so that you can...
Page 21
Installation 3–2 975-0263-01-01 figure 3-1 dc input configuration for normal loads ground to vehicle chassis disconnect switch fuse or circuit breaker deep-cycle auxiliary battery deep-cycle auxiliary battery ground to vehicle chassis vehicle starting battery ground to vehicle chassis to vehicle to ...
Page 22
Designing your installation 975-0263-01-01 3–3 figure 3-2 dc input configuration for heavy loads ground to vehicle chassis ground to vehicle chassis to vehicle battery isolator from alternator charger ground to vehicle chassis vehicle starting battery disconnect/ battery selector switch deep-cycle b...
Page 23: Installation Codes
Installation 3–4 975-0263-01-01 installation codes governing installation codes vary depending on the location and type of installation. Electrical installations must meet local and national wiring codes and should be performed by a qualified electrician. In residential applications, electrical code...
Page 24: Warning: Fire Hazard
Designing your installation 975-0263-01-01 3–5 choosing an appropriate location the xm series inverter must only be installed in a location that is: : warning: explosion or fire hazard the xm series inverter contains components that may produce arcs or sparks. To prevent fire or explosion, do not in...
Page 25: Calculating Cable Sizes
Installation 3–6 975-0263-01-01 calculating cable sizes to operate safely and effectively, the xm series inverter needs proper cables and fuses. Because the xm series inverter has low-voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inver...
Page 26
Designing your installation 975-0263-01-01 3–7 sizing the chassis ground cable see table 3-2 for the size of the chassis ground cable that runs from the grounding point to the chassis ground stud on the inverter. Table 3-1 recommended dc input wire sizes & lengths rv a (recreational vehicle) a. Base...
Page 27
Installation 3–8 975-0263-01-01 calculating fuse/circuit breaker size because your batteries can provide thousands of amps of short-circuit current, you need fuses or circuit breakers that can safely interrupt the short-circuit current that the batteries can produce. To select the correct fuse type ...
Page 28: Safety Instructions
Installing the xm series inverter 975-0263-01-01 3–9 installing the xm series inverter do not proceed with the installation of your xm series inverter until you have read the section “designing your installation” on page 3–1. The more thorough your planning, the better your power needs will be met t...
Page 29
Installation 3–10 975-0263-01-01 materials the following checklist is a general list of required materials. P four corrosion-resistant fasteners sized #10 (m4.5) for mounting the inverter p copper dc input cable as calculated in table 3-1 on page 3–7 p two 3/8 inch (m8) ring terminals sized for the ...
Page 30: Mounting The Inverter
Installing the xm series inverter 975-0263-01-01 3–11 overview of installation steps installing the xm series inverter includes the following steps. 1. Ensure that ac and dc power is off. 2. Mount the inverter 3. Connect the chassis ground 4. Connect ac input (if connecting to an existing ac circuit...
Page 31: Grounding Locations
Installation 3–12 975-0263-01-01 connecting the chassis ground the xm series inverter has a ground stud on the side of the unit as shown in figure 3-3. Follow the guidelines in “grounding locations” to connect the inverter’s chassis to the ground. Grounding locations you must connect the chassis gro...
Page 32: Chassis Ground Stud
Installing the xm series inverter 975-0263-01-01 3–13 chassis ground stud xantrex recommends that you attach the grounding cable to the chassis ground stud with a ring terminal. This procedure will ensure that the wire does not slip off the chassis ground stud. To connect the cable to the chassis gr...
Page 33: Ac Wiring
Installation 3–14 975-0263-01-01 ac wiring you can plug loads (12 a continuous, 15 a maximum) directly into the gfci receptacle on the front panel of the xm series inverter. You can also connect the inverter to an existing ac circuit and then plug loads into gfci receptacles connected to that circui...
Page 34: Connecting Ac Input
Ac wiring 975-0263-01-01 3–15 when making the ac input and ac output connections, observe the correct color code for the appropriate ac wire, as described in table 3-4. Connecting ac input 1. Install the required circuit breaker in the ac output panel supplying the unit. 2. Ensure ac power is discon...
Page 35: Caution: Reverse Polarity
Installation 3–16 975-0263-01-01 8. Strip about 2 inches (50 mm) from the jacket of the ac input cable. The ac input cable may be either solid or stranded, but must have three conductors and be sized as in table 3-3 on page 3–14. (the ac terminal block accepts wire sizes up to no. 10 awg.) 9. Strip ...
Page 36: Warning: Shock Hazard
Ac wiring 975-0263-01-01 3–17 connecting ac output to an existing ac circuit do not connect the xm series inverter to an ac branch circuit that has high-power consumption loads. The xm series inverter will not operate electric heaters, air conditioners, stoves, and other electrical appliances that c...
Page 37: Caution: Reverse Polarity
Installation 3–18 975-0263-01-01 to make a permanent connection to existing ac wiring: 1. Install the required circuit breaker in the ac load panel. 2. Ensure ac power is turned off. 3. Remove the left-hand side ac wiring knockout from the front of the unit. 4. Install a supplied strain-relief clamp...
Page 38: Connecting The Dc Cables
Connecting the dc cables 975-0263-01-01 3–19 ensure you have maintained correct polarity and that there are no loose strands of wire. 13. Secure the strain-relief clamp. 14. Attach the wiring compartment cover. 15. Connect the outgoing ac wires to the ac load panel. Connecting the dc cables consult ...
Page 39: Caution
Installation 3–20 975-0263-01-01 • as close to the battery as possible • rated for dc circuits • have an ampere interrupting capacity (aic) that exceeds the short- circuit current available from the battery. 9. To prevent sparking when making the connection, ensure the disconnect/battery selector sw...
Page 40: Testing Your Installation
Testing your installation 975-0263-01-01 3–21 . 13. Connect the cable from the negative post of the battery to the negative dc terminal of the inverter. 14. Install the lock washer and nut that are supplied. Tighten the nut to a torque of 108–120 in-lbf (12.2–13.6 n-m). Make the connection snug enou...
Page 41: Testing In Invert Mode
Installation 3–22 975-0263-01-01 testing in invert mode to test the xm series inverter in invert mode: 1. For hardwired installations, ensure shore power is not present. 2. Press the on/off button to turn the inverter on. The status led on the display panel glows yellow and the led display illuminat...
Page 42: Installing The Remote Panel
Installing the remote panel 975-0263-01-01 3–23 installing the remote panel you can detach and reinstall the remote panel to monitor and operate the xm series inverter up to 25 feet (7.62 m) away from the unit. To install the remote panel in another location, you will need the following tools and ma...
Page 43
Installation 3–24 975-0263-01-01 5. Using a jigsaw or other suitable tool, make a hole in the wall or bulkhead into which to insert the remote panel. The hole should measure 3 1/4 inches (83 mm) across by 1 1/3 inches (33 mm) high, with at least 1 1/2 inches (40 mm) of depth to allow space for the r...
Page 44: Operation
4–1 4 operation chapter 4 explains how to operate the xm series inverter efficiently and effectively. Specifically, this chapter: • gives procedures for operating the inverter from the remote panel • discusses operating limits and inverter loads • discusses battery charging frequency • provides info...
Page 45: Front Panel Operation
Operation 4–2 975-0263-01-01 front panel operation the xm series inverter features a remote control panel with three-digit led display to show inverter, ac source, and battery status information. Figure 4-1 xm series inverter remote panel table 4-1 remote panel features feature description 1 on/off ...
Page 46: Operating In Inverter Mode
Operating in shore power mode 975-0263-01-01 4–3 operating in shore power mode the xm series inverter is in shore power mode when an ac source (a generator or utility power) is present to power the appliances connected to the xm series inverter. The status led glows green to indicate that the xm ser...
Page 47: Checking Battery Status
Operation 4–4 975-0263-01-01 checking battery status you can check the battery status by pressing the select button until the input voltage led illuminates. The battery voltage appears in the three- digit led display. The normal operating battery voltage range is between 11 and 15 volts. Checking ou...
Page 48: Operating Limits
Operating limits 975-0263-01-01 4–5 operating limits power output the xm series inverter can deliver up to 1000 watts (xm 1000) or 1800 watts (xm 1800) continuous power. The wattage rating applies to resistive loads such as incandescent lights. Input voltage the allowable xm series inverter input vo...
Page 49: Inverter Loads
Operation 4–6 975-0263-01-01 inverter loads the xm series inverter will operate most ac loads within its power rating of 1000 watts (xm 1000) or 1800 watts (xm 1800). However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operat...
Page 50: Over-Temperature Conditions
Over-temperature conditions 975-0263-01-01 4–7 over-temperature conditions when the xm series inverter senses its internal temperature approaching its limit, the alarm beeps every two seconds and the display shows fault code e07 alternating with “ota”. If the over-temperature condition persists, the...
Page 51
4–8.
Page 52: Troubleshooting
5–1 5 troubleshooting chapter 5 will help you identify the source of most problems that can occur with the xm series inverter. If you experience a problem with the inverter that is not described in this chapter, please visit www.Xantrex.Com/support.Asp and check the faqs (frequently asked questions)...
Page 53: Common Problems
Troubleshooting 5–2 975-0263-01-01 common problems buzz in audio equipment some inexpensive stereo systems may emit a buzzing noise from their loudspeakers when operated from the xm series inverter. This occurs because the power supply in the audio system does not adequately filter the modified sine...
Page 54
Understanding fault codes 975-0263-01-01 5–3 table 5-1 fault codes fault code status led description solution e01 yellow under-voltage warning check the connections and cable to see if the battery is fully charged. Recharge the battery if it is low. Reduce the load. E02 red under-voltage shutdown di...
Page 55: Troubleshooting Reference
Troubleshooting 5–4 975-0263-01-01 troubleshooting reference warning: electrical shock and burn hazard do not disassemble the xm series inverter. It does not contain any user- serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Table 5-2 troublesho...
Page 56
Troubleshooting reference 975-0263-01-01 5–5 no output voltage. The status led is red. Low input voltage (fault code e02) high input voltage (fault code e03) thermal shutdown (fault code e08) unit overload (fault code e05) unit has a short-circuited output (fault code e05). Recharge the battery; che...
Page 57
5–6.
Page 58: Specifications
A–1 a specifications appendix a contains electrical performance and physical specifications for the xm 1000 and xm 1800. Specifications are subject to change without notice. Electrical performance xm 1000 xm 1800 output power at 77 º f (25 ºc) ambient temperature and 12 vdc input: • maximum continuo...
Page 59: Physical Specifications
Specifications a–2 975-0263-01-01 physical specifications xm 1000 xm 1800 length 12 13/16 inches (326 mm) 14 9/16 inches (370 mm) width (including mounting flanges) 9 inches (230 mm) height 4 inches (102 mm) weight 7.5 lb (3.4 kg) 10.8 lb (4.9 kg).
Page 60: Mounting Dimensions
Mounting dimensions 975-0263-01-01 a–3 mounting dimensions figure a-1 xm 1800 mounting dimensions.
Page 61
Specifications a–4 975-0263-01-01 figure a-2 xm 1000 mounting dimensions.
Page 62: Battery Types
B–1 b battery types the information in chapter b will help you to select, connect, and maintain batteries that are most appropriate for your application. The batteries that you use strongly affect the performance of the xm series inverter. It is important to connect the inverter to the correct size ...
Page 63: Deep-Cycle Batteries
Battery types b–2 975-0263-01-01 deep-cycle batteries deep-cycle batteries are designed for deep discharge service where they will be repeatedly discharged and recharged. They are marketed for use in recreational vehicles, boats, and electric golf carts—so you may see them referred to as rv batterie...
Page 64
Battery size 975-0263-01-01 b–3 battery reserve capacity battery reserve capacity is a measure of how long a battery can deliver a certain amount of current—usually 25 amps. For example, a battery with a reserve capacity of 180 minutes can deliver 25 amps for 180 minutes before it is completely disc...
Page 65: Battery Sizing Example
Battery types b–4 975-0263-01-01 estimating battery requirements to determine how much battery capacity you need: 1. Determine how many watts are consumed by each appliance that you will operate from the xm series inverter. You can normally find the watt rating labelled on the product. If only the c...
Page 66: Battery Sizing Worksheet
Estimating battery requirements 975-0263-01-01 b–5 this example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can conserve energy by eliminating or reducing the use of some loads or by re-charging more frequently. When sizing your battery, resist t...
Page 67: Using Multiple Batteries
Battery types b–6 975-0263-01-01 using multiple batteries as your power requirements increase, you may need to use more than one battery to obtain sufficient capacity. Read “two batteries connected in parallel” and “two separate battery banks” to determine whether two batteries or two battery banks ...
Page 68: Battery Tips
Battery tips 975-0263-01-01 b–7 battery tips explosive/ corrosive gases lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion: • vent the battery compartment to prevent the accumulation of gases. • do not install electronic or e...
Page 69
Battery types b–8 975-0263-01-01 battery connections connections to battery posts must be made with permanent connectors that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and prevent corrosion by using a protective spray coating or vaseli...
Page 70: Alternators and Charging
C–1 c alternators and charging systems appendix c provides guidelines for recharging batteries from an alternator, from ac power, and from alternate energy sources. A good charging system is important for the health of your batteries. Poor recharging methods can quickly damage batteries. Charging sy...
Page 71
Alternators and charging systems c–2 975-0263-01-01 charging with an engine alternator read the following information to determine whether your vehicle’s standard alternator will be adequate by itself, whether you should install an alternator controller, or whether you need a high-output alternator....
Page 72: Charging From Ac Power
Charging from ac power 975-0263-01-01 c–3 charging from ac power when recharging from ac power, use a good quality battery charger or rv converter that meets the requirements outlined in “charging system requirements” on page c–1. For information about xantrex’s battery chargers, visit our web site ...
Page 73
C–4.
Page 74: Warranty
975-0263-01-01 wa–1 warranty and return information warranty what does this warranty cover? This limited warranty is provided by xantrex technology, inc. (“xantrex”) and covers defects in workmanship and materials in your xantrex pro xm series inverter (xm 1800 or xm 1000). This warranty period last...
Page 75: Disclaimer
Warranty and return wa–2 975-0263-01-01 what does this warranty not cover? This limited warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and xantrex will...
Page 76: Warning: Limitations On Use
Warranty and return 975-0263-01-01 wa–3 warning: limitations on use please note that the xantrex pro xm series inverter is not intended for use as an uninterruptible power supply and xantrex makes no warranty or representation in connection with any use of the product for such purposes. Return mater...
Page 77: Out of Warranty Service
Warranty and return wa–4 975-0263-01-01 out of warranty service if the warranty period for your xantrex pro xm series inverter has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is availabl...