- DL manuals
- Xantrex
- Inverter
- XPower 3000
- Owner's Manual
Xantrex XPower 3000 Owner's Manual
Summary of XPower 3000
Page 1
By xpower inverter 3000 plus owner’s guide xpower3000.Book page i wednesday, december 10, 2003 6:52 am.
Page 2
About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...
Page 3: About This Guide
Iii about this guide purpose the purpose of this owner’s guide is to provideexplanations and procedures for installing, operating, maintaining, and troubleshooting the xpower inverter 3000 plus. Scope the guide provides safety guidelines, detailed planning and setup information, procedures for insta...
Page 4: Conventions Used
About this guide iv 975-0128-01-01 conventions used the following conventions are used in this guide. Related information you can find more information about xantrex technology inc. As well as its products and services at www.Xantrex.Com warning warnings identify conditions that could result in pers...
Page 5: Warning
V important safety instructions 1. Before installing and using the xpower inverter 3000 plus, read all instructions and cautionary markings on the xpower inverter 3000 plus, the batteries, and all appropriate sections of this guide. 2. Do not expose the xpower inverter 3000 plus to rain, snow, spray...
Page 6: Explosive Gas Precautions
Safety vi 975-0128-01-01 explosive gas precautions 1. Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your xpower inverter 3000 ...
Page 7: Caution: Equipment Damage
Safety 975-0128-01-01 vii 5. Remove all metal items, like rings, bracelets, and watches when working with lead-acid batteries. Lead-acid batteries produce a short circuit current high enough to weld metal to skin, causing a severe burn. 6. Have someone within range of your voice or close enough to c...
Page 8
Viii xpower3000.Book page viii wednesday, december 10, 2003 6:52 am.
Page 9: Introduction
975-0128-01-01 ix important safety instructions explosive gas precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vi precautions when working with batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vi precautions for using rechargeable appli...
Page 10: Operation
Contents x 975-0128-01-01 installing the remote on/off switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 mounting the inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 ac connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - ...
Page 11: Battery Types
Contents 975-0128-01-01 xi b battery types battery types- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -b–1 automotive starting batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -b–1 deep-cycle batteries - - - - - - - - - - -...
Page 12
Xii xpower3000.Book page xii wednesday, december 10, 2003 6:52 am.
Page 13: Introduction
1–1 1 introduction the xpower inverter 3000 plus has been designed to give you quality power, ease of use, and reliability. Please take a few moments to read this chapter to familiarize yourself with the main performance features and protection features. Quality power the xpower inverter 3000 plus i...
Page 14: Ease of Use
Introduction 1–2 975-0128-01-01 ease of use superior features and rugged durability have been combined with ease of use: • the inverter is compact, lightweight, and easy to install. • loads can be powered directly from the ac outlets. • easy-to-read indicators on the front panel let you monitor syst...
Page 15: Features
2–1 2 features chapter 2, “features” describes the main features of the xpower inverter 3000 plus. Familiarize yourself with them before installing and operating the inverter. Remote on/off switch the remote on/off switch can be plugged into the remote switch connector port on the front of the inver...
Page 16: Ac Panel
Features 2–2 975-0128-01-01 ac panel figure 2-2 ac panel feature description 1 on/off switch turns the inverter’s control circuit on and off. This switch is not a power disconnect switch. Disconnect ac and dc power before working on any circuits connected to the inverter. 2 fault light (red): indica...
Page 17
Ac panel 975-0128-01-01 2–3 6 status display: shows voltage, current or ac power. Voltage: indicates battery power at the input terminal of the inverter in volts (v). Current: indicates current drawn from the battery by the inverter in amps (a). Ac power: indicates the output power from the inverter...
Page 18: Dc Panel
Features 2–4 975-0128-01-01 dc panel figure 2-3 dc panel feature description 1 chassis ground lug connects to vehicle chassis, dc grounding bus or to engine’s negative bus. 2 ventilation opening must not be obstructed for the proper operation of the inverter. When the inverter is mounted, the ventil...
Page 19: Installation
3–1 3 installation chapter 3, “installation,” provides information on cables and fuses to help you plan for your installation and provide procedures for installing the inverter. Read the entire chapter before beginning the installation procedures so that you can plan an installation that is suited t...
Page 20
Installation 3–2 975-0128-01-01 figure 3-1 configuration for normal loads figure 3-2 configuration for heavy loads xpower3000.Book page 2 wednesday, december 10, 2003 6:52 am.
Page 21: Installation Codes
Designing your installation 975-0128-01-01 3–3 installation codes governing installation codes vary depending on the location and type of installation. Electrical installations must meet local and national wiring codes and should be performed by a qualified electrician. In residential applications, ...
Page 22: Warning
Installation 3–4 975-0128-01-01 choosing an appropriate location the inverter must only be installed in a location that is: : warning the inverter contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not install the inverter in compartments containing batteries o...
Page 23: Calculating Cable Sizes
Designing your installation 975-0128-01-01 3–5 calculating cable sizes to operate safely and effectively, the xpower inverter 3000 plus needs proper cables and fuses. Because the xpower inverter 3000 plus has low- voltage and high-current input, it is essential that you use low-resistance wiring bet...
Page 24
Installation 3–6 975-0128-01-01 calculating size of chassis ground cable refer to table 3-2 to plan the size of the chassis ground cable that runs from the dc grounding point to the chassis ground screw on the inverter’s dc panel. Table 3-1 recommended dc input wire sizes & lengths rv (recreational ...
Page 25
Designing your installation 975-0128-01-01 3–7 calculating fuse/circuit breaker size because your batteries can provide thousands of amps of short-circuit current, you need fuses or circuit breakers that can safely withstand the short-circuit current that the batteries can produce. To select the cor...
Page 26: Installing The Inverter
Installation 3–8 975-0128-01-01 installing the inverter do not proceed with the installation of your inverter until you have read the section, “designing your installation” on page 3–1. The more thorough your planning, the better your power needs will be met to achieve maximum performance from your ...
Page 27
Installing the inverter 975-0128-01-01 3–9 • dc fuse(s) as calculated in “calculating fuse/circuit breaker size” on page 3–7 and fuse holder(s) • copper chassis ground cable as calculated in table 3-2, “recommended chassis ground cable sizes” on page 3–6 • battery isolator (if connecting to a multip...
Page 28: Mounting The Inverter
Installation 3–10 975-0128-01-01 mounting the inverter do not mount the inverter under the hood of your vehicle. See “choosing an appropriate location” on page 3–4. To mount the inverter: 1. Make sure the on/off switch is in the off position. 2. Select an appropriate mounting location and orientatio...
Page 29: Ac Connections
Installing the inverter 975-0128-01-01 3–11 ac connections you can plug your ac loads directly into the receptacles on the inverter front panel. Output power to each receptacle is limited by a circuit breaker to 1500 watts (15 a). You may also make a permanent ac connection via the ac knockout. This...
Page 30: Grounding Locations
Installation 3–12 975-0128-01-01 grounding locations you must connect the chassis ground terminal to a grounding point. Follow the installation guidelines below. These guidelines assume you are using the code-compliant dc supply cable and fuse sizes indicated in this manual. If you are using differe...
Page 31: Connecting The Dc Cables
Connecting the dc cables 975-0128-01-01 3–13 connecting the dc cables consult figure 3-1, “configuration for normal loads” on page 3–2, or figure 3-2, “configuration for heavy loads” on page 3–2 for additional details that are specific to your installation. To make the dc connections: 1. Cut the cab...
Page 32: Caution: Reverse Polarity
Installation 3–14 975-0128-01-01 4. Install a fuse and disconnect switch or breaker between the inverter and the battery. Ensure that the disconnect switch or breaker is turned off before installing. They must be installed in the positive side of the dc circuit, as close as possible to the battery. ...
Page 33
Connecting the dc cables 975-0128-01-01 3–15 6. Connect one connector on the negative cable to the negative terminal on the dc end. Before proceeding, check that cable polarity is correct, and then connect the other end of the cable to the negative (–) terminal on the battery. This is the last cable...
Page 34
3–16 xpower3000.Book page 16 wednesday, december 10, 2003 6:52 am.
Page 35: Operation
4–1 4 operation chapter 4 explains how to operate the inverter efficiently and effectively. Specifically, this chapter: • gives procedures for operating the inverter from the front panel • discusses operating limits and inverter loads • discusses battery charging frequency • provides information abo...
Page 36: Display Screen
Operation 4–2 975-0128-01-01 turning the inverter off between charges the inverter draws less than 600 ma from the battery with the on/off switch turned on and no load connected, but left in this state the inverter will eventually discharge the battery. To prevent unnecessary battery discharge, turn...
Page 37: Operating Limits
Operating limits 975-0128-01-01 4–3 operating limits power output the xpower inverter 3000 plus can deliver up to 2500 w continuous and up to 3000 w for five minutes. The wattage rating applies to resistive loads such as incandescent lights. Input voltage the allowable inverter input (battery) volta...
Page 38: Inverter Loads
Operation 4–4 975-0128-01-01 inverter loads the inverter will operate most ac loads within its power rating of 2500 w. However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operate them with the inverter. Please read “high surg...
Page 39: Routine Maintenance
Routine maintenance 975-0128-01-01 4–5 routine maintenance minimal maintenance is required to keep your inverter operating properly. Periodically you should: • clean the exterior of the inverter with a damp cloth to prevent the accumulation of dust and dirt. • ensure that the dc cables are secure an...
Page 40
4–6 xpower3000.Book page 6 wednesday, december 10, 2003 6:52 am.
Page 41: Troubleshooting
5–1 5 troubleshooting chapter 5 will help you identify the source of most problems that can occur with the inverter. If you have a problem with the inverter, please review this chapter before contacting place of purchase. If you are unable to solve a problem and need to contact place of purchase, re...
Page 42: Troubleshooting Reference
Troubleshooting 5–2 975-0128-01-01 troubleshooting reference warning: electrical shock and burn hazard do not disassemble the inverter. It does not contain any user-serviceable parts. Attempting to service the inverter yourself could result in an electrical shock or burn. Table 5-1 troubleshooting r...
Page 43
Troubleshooting reference 975-0128-01-01 5–3 consumer hotline: 1-800-670-0707 5 e03 : flashing fault led : flashing alarm: beeping inverter is in overload shutdown. Load applied is above the continuous operation limit. Reduce the load if continuous operation is required. 6 e04 : flashing fault led :...
Page 44
5–4 xpower3000.Book page 4 wednesday, december 10, 2003 6:52 am.
Page 45: Specifications
A–1 a specifications appendix a contains electrical performance and physical specifications for the inverter. Electrical performance physical specifications specifications are subject to change without notice. Output power at 25ºc (77ºf) ambient temperature and 12 v dc input: • maximum continuous ou...
Page 46
A–2 xpower3000.Book page 2 wednesday, december 10, 2003 6:52 am.
Page 47: Battery Types
B–1 b battery types the information in appendix b will help you to select, connect, and maintain batteries that are most appropriate for your application. The batteries that you use strongly affect the performance of the xpower 3000. It is important to connect the inverter to the correct size and ty...
Page 48: Battery Size
Battery types b–2 975-0128-01-01 a battery isolator is a solid-state electronic circuit that allows equipment to be operated from an auxiliary battery without danger of discharging the vehicle’s starting battery. During vehicle operation, the battery isolator automatically directs the charge from th...
Page 49
Estimating battery requirements 975-0128-01-01 b–3 this same battery can deliver a higher or lower current for less or more time, limited approximately by the 100 ah figure (for example, 50 a for 2 hours, or 200 a for 1/2 hour), but usually the capacity figure given is only accurate at the specified...
Page 50: Battery Sizing Example
Battery types b–4 975-0128-01-01 battery sizing example this battery sizing example illustrates a typical calculation, assuming an opportunity to charge the batteries every three days. This example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can ...
Page 51: Battery Sizing Worksheet
Estimating battery requirements 975-0128-01-01 b–5 battery sizing worksheet use the following worksheet to calculate your battery needs. To ensure sufficient battery capacity, be generous when estimating the operating time per day for each of the loads you will run. Appliance (a) power consumption (...
Page 52: Using Multiple Batteries
Battery types b–6 975-0128-01-01 using multiple batteries as your power requirements increase, you may need to use more than one battery to obtain sufficient capacity. Read “two batteries connected in parallel” and “two separate battery banks” to determine whether two batteries or two battery banks ...
Page 53: Battery Tips
Battery tips 975-0128-01-01 b–7 battery tips explosive/ corrosive gases lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion: • vent the battery compartment to prevent the accumulation of gases. • do not install electronic or e...
Page 54
Battery types b–8 975-0128-01-01 battery connections connections to battery posts must be made with permanent connectors that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and prevent corrosion by using a protective spray coating or vaseli...
Page 55: Alternators and Charging
C–1 c alternators and charging systems a good charging system is important for the health of your batteries. Poor recharging methods can quickly damage batteries. Appendix c provides guidelines for recharging batteries from an alternator, from ac power, and from alternate energy sources. Charging sy...
Page 56
Alternators and charging systems c–2 975-0128-01-01 charging with an engine alternator read the following information to determine whether your vehicle’s standard alternator will be adequate by itself, whether you should install an alternator controller, or whether you need a high-output alternator....
Page 57: Charging From Ac Power
Charging from ac power 975-0128-01-01 c–3 charging from ac power when recharging from ac power, use a good quality charger or rv converter that meets the requirements outlined in “charging system requirements” on page c–1. Do not use chargers intended for occasional recharging of automotive starting...
Page 58
C–4 xpower3000.Book page 4 wednesday, december 10, 2003 6:52 am.
Page 59: Warranty and Product
975-0128-01-01 wa–1 warranty and product information warranty what does this warranty cover? This limited warranty is provided by xantrex technology, inc. ("xantrex") and covers defects in workmanship and materials in your xpower inverter 3000 plus. This warranty period lasts for 12 months from the ...
Page 60
Warranty and product information wa–2 975-0128-01-01 what proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by xantrex. Proof of purchase may be in a...
Page 61: Disclaimer
975-0128-01-01 wa–3 disclaimer product this limited warranty is the sole and exclusive warranty provided by xantrex in connection with your xantrex product and is, where permitted by law, in lieu of all other warranties, conditions, guarantees, representations, obligations and liabilities, express o...
Page 62: Return Procedure
Warranty and product information wa–4 975-0128-01-01 return material authorization policy before returning a product directly to xantrex you must obtain a return material authorization (rma) number and the correct factory "ship to" address. Products must also be shipped prepaid. Product shipments wi...
Page 63: Out of Warranty Service
975-0128-01-01 wa–5 out of warranty service if the warranty period for your xpower inverter 3000 plus has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be s...
Page 64
Warranty and product information wa–6 975-0128-01-01 information about your system as soon as you open your xpower inverter 3000 plus package, record the following information and be sure to keep your proof of purchase. If you need to contact customer service, please record the following details bef...