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Xantrex XPower 400 Owner's Manual - Caution

Other manuals for XPower 400: Owner's Manual, Owner's Manual
Manual is about: Xantrex Xpower Powerpack Owner's Guide

Summary of XPower 400

  • Page 1

    By xpower powerpack 200 plus owner’s guide xpower_pp_200_plus.Book page i monday, october 23, 2006 2:57 pm.

  • Page 2

    About xantrex xantrex technology inc. Is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one mw utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-a...

  • Page 3: About This Guide

    I about this guide purpose the purpose of this owner’s guide is to provideexplanations and procedures for installing, operating, maintaining, and troubleshooting the xpower powerpack 200 plus. Organization this guide is organized into five chapters and an appendix: chapter 1, “introduction”, provide...

  • Page 4: Conventions Used

    About this guide ii conventions used the following conventions are used in this guide. Abbreviations and acronyms warning warnings identify conditions or practices that could result in personal injury or loss of life. Caution cautions identify conditions or practices that could result in damage to t...

  • Page 5: Warnings and Cautions

    Iii important safety instructions the xpower powerpack 200 plus generates a type of ac power similar to a normal household wall outlet. Operating the xpower powerpack 200 plus incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Warnings and cautions impor...

  • Page 6: Warning: Explosion Hazard

    Important safety information iv - warning: explosion hazard do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead-acid batteries. These batterie...

  • Page 7: Warning: Fire Hazard

    Important safety information v warning: fire hazard the boosting feature is designed for short term operation only— less than 4 seconds. Operating the boosting feature for more than 4 seconds may cause damage to the unit. Allow the xpower powerpack 200 plus to cool down for at least 3 minutes after ...

  • Page 8: Vehicle Battery

    Important safety information vi precautions when working with your vehicle battery 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. Never smoke or ...

  • Page 9

    Important safety information vii 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand i...

  • Page 10: Appliances

    Important safety information viii precautions for using rechargeable appliances most rechargeable battery-operated equipment use a separate charger or transformer that is plugged into an ac receptacle and produces a low voltage charging output. Some chargers for rechargeable batteries can be damaged...

  • Page 11: Contents

    Ix contents 1 introduction about the xpower powerpack - - - - - - - - - - - - - - - - - - - - - - - - 1 comprehensive protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 automatic overload - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 overheating - - - - - - - - - - - - - ...

  • Page 12: Maintenance

    Contents x boosting a vehicle’s engine - - - - - - - - - - - - - - - - - - - - - - - - 17 using the air compressor - - - - - - - - - - - - - - - - - - - - - - - - - - 20 over-temperature safety protection - - - - - - - - - - - - - - - - - 20 inflating tires - - - - - - - - - - - - - - - - - - - - - ...

  • Page 13: Introduction

    1 1 introduction about the xpower powerpack easy-to-use and designed for years of reliable service, the xpower powerpack can run many ac appliances and 12 v dc appliances whenever you need power for work or play, at home or on the road. Xpower powerpack: • powers 115 v ac appliances • powers 12 v dc...

  • Page 14: Low Battery Protection

    Comprehensive protection 2 low battery protection low battery protection protects the internal battery from excessive discharge and possible damage. When the ac power on/off switch is turned on, an audible alarm alerts you when the internal battery is nearly discharged (11.0 v dc) and the unit turns...

  • Page 15: Features

    3 2 features chapter 2 describes the main features of the xpower powerpack. We recommend that you familiarize yourself with these features before operating the unit. Materials list your xpower powerpack package includes these items: ❐ xpower powerpack ❐ owner’s guide ❐ ac charger ❐ dc charging cable...

  • Page 16: Xpower Powerpack Features

    Xpower powerpack features 4 xpower powerpack features front panel detail feature description 1 dc power outlet: • powers 12 v dc auto, rv or marine appliances • recharges xpower powerpack from a 12 v outlet in a vehicle using the dc charging cable. 2 battery level leds illuminate to indicate the xpo...

  • Page 17

    Xpower powerpack features 5 4 battery status led illuminates when the xpower powerpack is in chargingmode(i.E., an ac charger is connected to the xpower powerpack’s ac charger input socket and plugged into the household 120 v ac outlet). 5 red boosting connection led illuminates and an alarm sounds ...

  • Page 18: Left Side View

    Xpower powerpack features 6 left side view feature description 1 light on/off switch 2 incandescent light illuminates for about 15 hours when the battery is fully charged. 3 pressure gauge shows the psi (lb/in 2 ). 4 boosting clamp 5 boosting power switch 6 ac charger input socket 7 on/off switch tu...

  • Page 19: Accessories

    Xpower powerpack features 7 accessories accessory description 1 ac charger lets you recharge the xpower powerpack from a standard ac wall outlet and can only be used to recharge the internal battery of the xpower powerpack. (replacement part number 074-1003.) 2 dc charging cable lets you recharge th...

  • Page 20

    8 xpower_pp_200_plus.Book page 8 monday, october 23, 2006 2:57 pm.

  • Page 21: Operation

    9 3 operation chapter 3 explains how to operate the xpower powerpack efficiently. This chapter covers: • recharging the xpower powerpack for first-time use • using the built-in light • operating ac appliances and 12 v dc appliances • boosting a vehicle’s engine • using the air compressor • connectin...

  • Page 22: Choosing A Location

    Choosing a location 10 choosing a location the xpower powerpack should be operated only in a location that meets these requirements: warning: fire or explosion the xpower powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the xpower powerp...

  • Page 23

    Using xpower powerpack for the first time 11 using xpower powerpack for the first time recharging with the ac charger recharging with the ac charger is a true “plug-in-and- forget” charging method. We recommend leaving the ac charger connected when the xpower powerpack is not in use. To recharge wit...

  • Page 24: Using The Built-In Light

    Using the built-in light 12 using the built-in light the xpower powerpack has a built-in incandescent light which will operate for about 15 hours before the unit needs to be recharged. The on/off switch is located above the light. Operating ac appliances understanding ac appliances ac appliances are...

  • Page 25: High Surge Appliances

    Operating ac appliances 13 high surge appliances the wattage rating of ac appliances is the average power used by the appliance. Appliances such as televisions and appliances with motors consume much more power than their average rating when they are first switched on. Although the xpower powerpack ...

  • Page 26: Operating An Ac Appliance

    Operating ac appliances 14 • speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged. • some chargers for small rechargeable batteries can be damaged. See “precautions for using rechargeable appliances” on page viii for details. • metal halide arc (mhi) ...

  • Page 27

    Operating ac appliances 15 if you ignore the warning, the xpower powerpack automatically turns off a few minutes later to prevent battery damage. In the event of an overload, low battery voltage or overheating, the xpower powerpack automatically shuts down. Xpower_pp_200_plus.Book page 15 monday, oc...

  • Page 28: Caution: Equipment Damage

    Operating 12 v dc appliances 16 operating 12 v dc appliances the xpower powerpack can operate 12 v dc auto, rv, marine, or other portable appliances that draw 12 a or less from a 12 v dc power outlet or from a vehicle’s lighter socket. Typical 12 v dc appliances that can be used on the xpower powerp...

  • Page 29: Warning: Fire Hazard

    Boosting a vehicle’s engine 17 to operate a 12 v dc appliance: 1. Open the protective cover on the dc power outlet of the xpower powerpack. 2. Plug the 12 v dc appliance into the dc power outlet on the left side of the unit, and turn the 12 v dc appliance on (if required). If the 12 v dc appliance d...

  • Page 30: Warning: Fire Hazard

    Boosting a vehicle’s engine 18 to boost a vehicle or boat engine: 1. Turn off the vehicle or boat ignition and all accessories. 2. Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual. 3. If boosting a boat engine, purge the engine compartmen...

  • Page 31: Warning: Fire Hazard

    Boosting a vehicle’s engine 19 if no alarm sounds, and the green boosting connection led is illuminated, then proceed to the next step. 7. Switch on the boosting power switch. Before starting the engine, make sure the xpower powerpack and the cables are clear of belts and fans. 8. Crank the engine f...

  • Page 32: Using The Air Compressor

    Using the air compressor 20 using the air compressor over-temperature safety protection it is recommended that you follow the warnings and turn the compressor off for 10 minutes after every 10 minutes of operation. However, the xpower powerpack 200 plus is equipped with an over-temperature safety pr...

  • Page 33: Inflating Tires

    Using the air compressor 21 inflating tires to inflate your vehicle, motorcycle, or bicycle tires: 1. Place the valve connector securely on the tire valve stem, push it as far as possible to allow normal airflow, and close the thumb latch. If necessary, use a supplied nozzle adaptor. 2. Turn the com...

  • Page 34: Caution

    Using the air compressor 22 3. Turn the compressor off after appropriate pressure is reached. 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Inflating small sports equipment you can use the compressor to inflate small sports e...

  • Page 35: Warning: Fire Hazard

    Connecting to an external battery 23 6. Remove nozzle adaptor from valve connector and store in storage compartment. Connecting to an external battery you can extend battery operating times by connecting the xpower powerpack to a larger external battery. For example, an external 60 ah battery gives ...

  • Page 36: Caution

    Connecting to an external battery 24 3. Connect the black negative (–) clamp of the cables to the black negative (–) terminal of the external battery. If the red boosting connection led illuminates and the powerbox’s alarm sounds, then reverse polarity has been detected. Correct polarity must be est...

  • Page 37: Maintenance

    25 4 maintenance chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your xpower powerpack 200 plus operating properly. Occasionally clean the exterior of the u...

  • Page 38: Battery

    Recharging the xpower powerpack battery 26 recharging the xpower powerpack battery to check the xpower powerpack’s charge level, press the battery level button. You can recharge the battery using: • the fully automatic “plug-in-and-forget” ac charger. • the dc charging cable to recharge from your ve...

  • Page 39

    Recharging the xpower powerpack battery 27 5. While the xpower powerpack is recharging, the battery status led is red. If the xpower powerpack is completely discharged, a typical recharge may take up to 24 hours. When fully charged, the battery status led changes to green and the xpower powerpack is...

  • Page 40: Caution

    Recharging the xpower powerpack battery 28 to recharge the xpower powerpack while you drive using the dc charging cable: 1. While the vehicle engine is running, plug one end of the dc charging cable into the dc power outlet of the xpower powerpack. 2. Plug the opposite end of the dc charging cable i...

  • Page 41: Outlet

    Recharging the xpower powerpack battery 29 recharging with a generator’s regulated 12 v dc outlet refer to the owner’s guide accompanying your generator for detailed instructions on connecting the generator to a unit like the xpower powerpack. You can recharge the xpower powerpack using a generator ...

  • Page 42

    Recharging the xpower powerpack battery 30 recharging from a solar panel small, unregulated 12 v solar panels rated to produce a maximum of 2.5 a (or 30 w) can be used to charge the xpower powerpack through the ac charger input socket. You will need to purchase a standard 5.5 mm od × 2.5 mm id (0.21...

  • Page 43: Recycling

    Recycling 31 recycling the xpower powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the xpower powerpack itself is no longer of use. The internal battery is not designed to be user replaceable. Because the internal battery cont...

  • Page 44

    32 xpower_pp_200_plus.Book page 32 monday, october 23, 2006 2:57 pm.

  • Page 45: Troubleshooting

    33 5 troubleshooting troubleshooting will help you identify the common problems than can occur with the xpower powerpack 200 plus. Read this chapter before calling customer service. If you cannot solve the problem with the xpower powerpack, record the information asked for on “information about your...

  • Page 46: Troubleshooting Reference

    Troubleshooting reference 34 troubleshooting reference warning: electric shock hazard do not remove the cover of the xpower powerpack or disassemble the xpower powerpack. The xpower powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could resul...

  • Page 47

    Troubleshooting reference 35 ac appliance will not operate; audible alarm is sounding. Battery has discharged to 10.5 v. Xpower powerpack has overheated due to poor ventilation or excessively warm environmental conditions. Turn off the ac power on/off switch and recharge the xpower powerpack. Turn t...

  • Page 48

    Troubleshooting reference 36 measured ac output voltage is too low. Use of an average-reading, ac voltmeter to read output voltage. Xpower powerpack battery is almost fully discharged. The modified sinewave (msw) output of the xpower powerpack requires a true rms reading meter, such as the fluke 87 ...

  • Page 49

    Troubleshooting reference 37 battery status led is red and has not changed to green after 24 hours of charging. The voltage at the ac wall outlet is less than 120 v ac. Use ac wall outlet that supplies 120 v ac. Continue to charge the unit for another 12 hours; the unit will be ready to use even if ...

  • Page 50

    Troubleshooting reference 38 the compressor runs slowly. The compressor may have overheated from excessive use. Battery voltage is too low. Turn off the compressor and let it cool down. Check the condition of the internal battery. The battery may need to be recharged or replaced. Table 5-1 troublesh...

  • Page 51: Specifications

    39 a specifications electrical specifications \ 12 v dc section internal battery type sealed/non-spillable, agm (absorbed glass mat) lead-acid internal battery voltage (nominal) 12 v dc internal battery capacity (minimum) 12 ah internal battery cca rating 120 cca internal battery ca rating 180 ca dc...

  • Page 52

    Electrical specifications 40 ac power section output power • continuous output power • five minute ac output power • ac output surge capacity 160 w 200 w 320 w output voltage 115 ± 10 v ac rms output frequency 60 hz ± 1 hz output wave form modified sinewave no load current draw input voltage range 1...

  • Page 53: Physical Specifications

    Physical specifications 41 physical specifications air compressor pressure 250 psi (lb/in 2 ) accessories dc charge cable 39" (1 m) 18 awg with male to male lighter plugs. Part # 449- 0187-01-01 ac charger part # 074-1003 physical specifications xpower powerpack depth 6 1/8" (15.5 cm) width 12 13/32...

  • Page 54

    42 xpower_pp_200_plus.Book page 42 monday, october 23, 2006 2:57 pm.

  • Page 55: Warranty and Return

    43 warranty and return warranty what does this warranty cover? This limited warranty is provided by xantrex technology inc. ("xantrex") and covers defects in workmanship and materials in your xpower powerpack 200 plus. This warranty period lasts for 6 months from the date of purchase at the point of...

  • Page 56: Disclaimer

    Warranty and return 44 975-0189-01-01 what does this warranty not cover? This limited warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and xantrex will n...

  • Page 57: Return Procedure

    Warranty and return 975-0189-01-01 45 warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This limited warranty gives you specific legal rights. You may have ot...

  • Page 58: Out of Warranty Service

    Warranty and return 46 975-0189-01-01 out of warranty service if the warranty period for your xpower powerpack 200 plus has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your...