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- XPR 10-600
- Operating Manual
Xantrex XPR 10-600 Operating Manual
Summary of XPR 10-600
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Operating manual xpr 10-600 xpr 20-300 xpr 30-200 xpr 40-150 xpr 60-100 xpr 80-75 xpr 100-60 xpr 150-40 xpr 300-20 xpr 600-10 xpr 6000 watt series programmable dc power supply.
Page 3: Operating Manual For
Operating manual for xpr 6000 watt series programmable dc power supply.
Page 4: Limited
Ii operating manual for xpr series power supply limited warranty what does this warranty cover and how long does it last? This limited warranty is provided by xantrex technology, inc. (“xantrex”) and covers defects in workmanship and materials in your xpr 6000 watt series dc power supply. This warra...
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Release 1.1 iii direct returns may be performed according to the xantrex return material authorization policy described in your product manual. For some products, xantrex maintains a network of regional authorized service centers. Call xantrex or check our website to see if your product can be repai...
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Iv operating manual for xpr series power supply disclaimer product this limited warranty is the sole and exclusive warranty provided by xantrex in connection with your xantrex product and is, where permitted by law, in lieu of all other warranties, conditions, guarantees, representations, obligation...
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Release 1.1 v information without limiting the generality of the foregoing, unless specifically agreed to by it in writing, xantrex a. Makes no warranty as to the accuracy, sufficiency or suitability of any technical or other information provided in manuals or other documentation provided by it in c...
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Vi operating manual for xpr series power supply warnings, cautions, and notes warnings, cautions, and notes are defined and formatted in this manual as shown below. Power supply safety warning describes a potential hazard which could result in injury or death, or, a procedure which, if not performed...
Page 9: About This Manual
Release 1.1 vii about this manual who should use this manual this manual is designed for users who understand basic electrical theory, especially as applied to the operation of power supplies. This implies a recognition of constant voltage and constant current operating modes and the control of inpu...
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About this manual viii operating manual for xpr series power supply.
Page 11: Contents
Release 1.1 ix contents about this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vii contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ix list of tables . . . ...
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Contents x operating manual for xpr series power supply isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 single load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 mu...
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Contents release 1.1 xi appendix a. Specifications and characteristics electrical specifications—summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 ac line input specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Contents xii operating manual for xpr series power supply.
Page 15: List of Tables
Release 1.1 xiii list of tables table 1.1 rear panel s1 switch assignments . . . . . . . . . . . . . . . . . . . . . . . . . . 21 table 1.2 rear panel j1 connector terminals and functions . . . . . . . . . . . . . . 23 table 2.1 basic setup procedure . . . . . . . . . . . . . . . . . . . . . . . . ....
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List of tables xiv operating manual for xpr series power supply.
Page 17: List of Figures
Release 1.1 xv list of figures figure 1.1 front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 figure 1.2 front panel display, status annunciators . . . . . . . . . . . . . . . . . . . . . . 19 figure 1.3 rear panel . . . . . . . . . . . . . . . . ...
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List of figures xvi operating manual for xpr series power supply.
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Release 1.1 17 section 1. About the xpr power supply overview the xpr series of programmable dc power supplies is designed for use in oem, ate, burn-in, magnet charging, and other high power systems for a broad range of applications. The xpr uses “soft switching” technology which provides superior p...
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About the xpr power supply front panel 18 operating manual for xpr series power supply front panel figure 1.1 front panel 1. Rack mount brackets 2. Handles 3. On/off switch 4. Air intake vents 5. Front panel display. See figure 1.2, on page 19 for details. 6. Voltage knob: turn knob to increase or d...
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About the xpr power supply status annunciators release 1.1 19 status annunciators figure 1.2 front panel display, status annunciators 1. Ac: the ac input is out of range and has caused the output of the supply to be shut down (red) 2. Otp: the internal over temperature protection threshold has been ...
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About the xpr power supply rear panel connectors and switch 20 operating manual for xpr series power supply rear panel connectors and switch figure 1.3 rear panel 1. Fan exhaust vents: do not obstruct. 2. Remote sensing ports: from the rear panel point of view, left is negative; right is positive. 3...
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About the xpr power supply rear panel connectors and switch release 1.1 21 figure 1.4 programming and monitoring s1 switch (switch is shown in factory default configuration.) the rear panel at the switch is labeled with off at the top and on at the bottom. Any of the eight switches on s1 is off when...
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About the xpr power supply rear panel connectors and switch 22 operating manual for xpr series power supply rear panel j1 connector the j1 programming and monitoring connector is a 15-terminal wire clamp connector located on the power supply’s rear panel. See figure 1.5 . The j1 connector provides a...
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About the xpr power supply rear panel connectors and switch release 1.1 23 table 1.2 rear panel j1 connector terminals and functions pin reference name function in/output j1-1 vpgm output voltage programming input input for voltage programming signals from a voltage source (select s1-5 = on and: s1-...
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About the xpr power supply rear panel connectors and switch 24 operating manual for xpr series power supply.
Page 27: Section 2. Installation
Release 1.1 25 section 2. Installation overview section 2 provides recommendations and procedures for inspecting, installing, and testing the power supply. For more information about controls and connectors, refer to the front panel diagram ( figure 1.1 ) as well as the rear panel diagram ( figure 1...
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Installation inspection, cleaning, and packaging 26 operating manual for xpr series power supply inspection, cleaning, and packaging initial inspection when you receive your power supply, do a quick visual check. 1. Ensure that the box contains the power supply, the operating manual, the ac input co...
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Installation returning power supplies to the manufacturer release 1.1 27 returning power supplies to the manufacturer return material authorization policy before returning a product directly to xantrex you must obtain a return material authorization (rma) number and the correct factory “ship to” add...
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Installation returning power supplies to the manufacturer 28 operating manual for xpr series power supply packaging for shipping or storage follow these instructions to prepare the unit for shipping or storage. 1. When returning the unit or sending it to the service center, attach a tag to the unit ...
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Installation location, mounting, and ventilation release 1.1 29 location, mounting, and ventilation use the power supply in rack-mounted applications only. The power supply is designed to fit in a standard 19 in. (483mm) equipment rack. Rack mounting to install the power supply in an equipment rack:...
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Installation location, mounting, and ventilation 30 operating manual for xpr series power supply figure 2.2 unpacking the power supply.
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Installation location, mounting, and ventilation release 1.1 31 figure 2.3 mounting the power supply in the rack with support rails 1 ventilation allow cooling air to reach the ventilation inlets on the front of the unit and allow 4 in. (10 cm) of unrestricted air space at the rear of the unit for t...
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Installation ac input power 32 operating manual for xpr series power supply ac input power ac input connector the ac input connector is a standard wire clamp terminal block with 3-phase connectors and a chassis ground connector. The safety ground wire, alternatively, may be connected to the chassis ...
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Installation ac input power release 1.1 33 ac input wire the manufacturer recommends the ac input wire specified in table 2.2 . This must be permanently connected to an approved ac distribution box with suitably rated over-current protection. If you require a special cord, contact the manufacturer. ...
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Installation ac input power 34 operating manual for xpr series power supply it is now safe to turn the power supply on. Figure 2.5 attaching the ac input wires.
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Installation basic tests release 1.1 35 basic tests the functional test procedures described in this section include power-on and front panel function checks as well as voltage and current mode operation checks. Equipment required • digital voltmeter (dvm) rated better than 0.05% accuracy. • dc shun...
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Installation basic tests 36 operating manual for xpr series power supply power on check to complete the power on check: 1. Ensure that the ac power switch is off. 2. Connect the unit to an ac outlet. 3. Turn the front panel ac power switch to on. After a short power-on delay, the front panel meters ...
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Installation basic tests release 1.1 37 voltage mode operation check 1. Ensure the voltage and current controls on the front panel are turned fully counter-clockwise. 2. Connect a dvm to the output terminals on the rear panel, observing correct polarity. 3. Turn the current control a 1/2-turn clockw...
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Installation basic tests 38 operating manual for xpr series power supply front panel function checks 1. Turn the front panel power switch to on. 2. Set voltage and current controls fully clockwise. Push the out on/off switch to its in position and check that the voltmeter reading falls to zero and t...
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Installation load wiring release 1.1 39 load wiring when connecting load wiring to the power supply, consider the following factors: • current carrying capacity of the wire • maximum load wiring length for operation with sense lines • noise and impedance effects of the load lines current carrying ca...
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Installation load wiring 40 operating manual for xpr series power supply load wiring length for operation with sense lines for applications using remote sensing, or for improved voltage regulation at the load, you must limit the voltage drop across each load line. We recommend that you use larger lo...
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Installation load connections release 1.1 41 load connections make load connections at the rear of the power supply at the positive and negative output bus bars or to the 4-terminal wire clamp connector, depending on the model. (see figure 2.6.) wire size the wire should be one size larger than nece...
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Installation load connections 42 operating manual for xpr series power supply single load to connect a single load to the dc output bus bars (5–80v outputs): 1. Ensure that the power supply is powered off. 2. Place a 5/16 in. (m8) bolt in the connecting hole of the negative bus bar, and fasten the n...
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Installation load connections release 1.1 43 multiple loads to connect multiple loads in parallel: • follow the “single load” procedure with the following exception: • to minimize interaction between loads, bring the wiring for each load directly back to the supply output. When each load to the powe...
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Installation load connections 44 operating manual for xpr series power supply output strain relief/cover see figure 2.7 for installation of the output cover. Use this cover to protect users from accidental contact with the bus bars and to clamp output cables in place. Figure 2.7 output bus bar cover...
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Installation remote sensing release 1.1 45 remote sensing the power supply regulates the output voltage at the output connectors in its normal configuration without remote sense lines connected. Remote sensing lets the power supply track and regulate the output voltage at the load, and thereby compe...
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Installation remote sensing 46 operating manual for xpr series power supply.
Page 49: Section 3. Operation
Release 1.1 47 section 3. Operation overview once you have installed the power supply and connected both the ac input power and the load as explained in section 2 , the power supply is in its default configuration and is ready to operate in local control mode. Section 3 begins by explaining how to p...
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Operation power supply operating states 48 operating manual for xpr series power supply power supply operating states the power supply has 4 operating states: • power-on • output shutdown • soft start • normal operation power-on this is the period between the time that ac power is applied to the sup...
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Operation power supply regulation modes release 1.1 49 power supply regulation modes the power supply has 2 regulation modes while in the normal operation state: • constant voltage (cv) • constant current (cc) the cv and cc annunciators indicate the regulation mode. Constant voltage (cv) in this mod...
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Operation front panel controls 50 operating manual for xpr series power supply front panel controls the power supply is shipped ready to operate in local mode using the front panel knobs and function buttons. This section describes the function buttons and control knobs that you use to operate the p...
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Operation using over voltage protection (ovp) release 1.1 51 using over voltage protection (ovp) the ovp circuit protects the load in the event of a remote programming error, an incorrect voltage control adjustment, or a power supply failure. The protection circuit monitors the output voltage at the...
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Operation using over voltage protection (ovp) 52 operating manual for xpr series power supply resetting the ovp circuit to reset the ovp circuit after it activates: 1. Reduce the power supply’s output voltage setting to below the ovp set point. 2. Press the out on/off switch in. The off led on the f...
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Operation using the shutdown function (output on/off) release 1.1 53 using the shutdown function (output on/off) use the shutdown function to disable or enable the supply’s output so that you can make adjustments to either the load or the power supply without shutting off the power supply. Activate ...
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Operation over temperature protection (otp) 54 operating manual for xpr series power supply over temperature protection (otp) the otp function allows you to select how the power supply recovers from an over temperature shutdown using the rear panel switch s1-8. See table 3.2 for the switch settings ...
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Operation user diagnostics release 1.1 55 user diagnostics if your power supply is not performing as described in this manual, run through the procedures and checks in this section before calling your service technician. These procedures are confined to operator level functions only and do not requi...
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Operation user diagnostics 56 operating manual for xpr series power supply table 3.3 user diagnostics symptom check further checks and corrections no output and the display is blank. Is input voltage within specified range? Connect to appropriate voltage source. See page 32 . Power switch on? Turn o...
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Operation alarms release 1.1 57 alarms the possible alarms are: • ac - ac input is out of range, non-latching shutdown • otp - internal over temperature condition, latching or non-latching, s1 selects • int - external interlock is active (see interlock page 53 ) • ovp - output over voltage condition...
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Operation alarms 58 operating manual for xpr series power supply.
Page 61: Section 4. Remote Operation
Release 1.1 59 section 4. Remote operation introduction the rear panel switches and connector on the power supply allow you to program the supply with an analog device or to output readback signals. This section covers the following topics: • see “remote analog programming of output voltage and curr...
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Remote operation making connections for remote control 60 operating manual for xpr series power supply making connections for remote control see figure 4.1 for the locations of the user and programming lines j1 and s1. Figure 4.1 location of j1 and s1 remote shutdown using a contact closure the inte...
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Remote operation remote analog programming of output voltage and current limit release 1.1 61 remote analog programming of output voltage and current limit remote analog programming allows control of the power supply’s output voltage and/or current limit to shift from local operation at the front pa...
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Remote operation select remote control function 62 operating manual for xpr series power supply resistive programming is selected at rear panel switch s1: s1-1 and s1-2 are on. Remote analog programming procedure 1. Turn the power supply off. 2. Set switches s1-1, s1-2, s1-3, and s1-4 according to t...
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Remote operation select remote control function release 1.1 63 table 4.3 power supply settings for different programming sources note: the front panel rmt/lcl switch may be pressed at any time, to force both the voltage and current setpoints to be remotely controlled via the j1 inputs. Power supply ...
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Remote operation remote monitoring of output voltage and current 64 operating manual for xpr series power supply remote monitoring of output voltage and current readback signals the j1 connector on the rear panel provides access to calibrated readback signals for remote monitoring of the output volt...
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Release 1.1 65 appendix a. Specifications and characteristics notes • these specifications are represented over the full operating temperature range. • nominal line input voltage assumed unless otherwise stated. • all sense lines are configured for default local operation. • all specifications are s...
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Specifications and characteristics electrical specifications—summary 66 operating manual for xpr series power supply electrical specifications—summary table a.1specifications for 6000 watt units (10v to 60v models) models 10-600 20-300 30-200 40-150 60-100 output ratings: output voltage 1 output cur...
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Specifications and characteristics electrical specifications—summary release 1.1 67 table a.2drift specifications for 6000 watt units (10v to 60v models) models 10–600 20–300 30–200 40–150 60–100 drift (30 minutes): 1 voltage (0.04% of vmax) current (0.6% of imax) 1. Maximum drift over 30 minutes wi...
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Specifications and characteristics electrical specifications—summary 68 operating manual for xpr series power supply table a.3specifications for 6000 watt units (80v to 600v models) models 80–75 100–60 150–40 300–20 600–10 output ratings: output voltage 1 output current 2 output power 1. Minimum out...
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Specifications and characteristics electrical specifications—summary release 1.1 69 table a.4drift specifications for 6000 watt units (80v to 600v models) models 80–75 100–60 150–40 300–20 600–10 drift (30 minutes): 1 voltage (0.04% of vmax) current (0.6% of imax) 1. Maximum drift over 30 minutes wi...
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Specifications and characteristics ac line input specifications 70 operating manual for xpr series power supply ac line input specifications the input to the power supply requires the following specifications. Ac line input voltage operating ranges table a.5ac line input specifications operating ran...
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Specifications and characteristics output performance specifications release 1.1 71 output performance specifications these specifications define the electrical performance specifications of the power supply output. These specifications apply to both local and remote sense configurations, except whe...
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Specifications and characteristics output performance specifications 72 operating manual for xpr series power supply programming accuracy 1 readback accuracy 30 minute drift 2 8 hour drift temperature stability 3 temperature coefficients remote analog programming interface voltage programming resist...
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Specifications and characteristics output performance specifications release 1.1 73 analog programming interface interlock - remote shutdown 4-15 v signal or ttl-compatible output, selectable logic . User supply voltage + 15 v supply voltage source with approximately 100 Ω impedance 1 . Switching fr...
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Specifications and characteristics output performance specifications 74 operating manual for xpr series power supply fall time for a programmed 95% to 5% step in output voltage. Time delay from power on until output stable 5 s maximum (within regulation envelope) time delay from output enable until ...
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Specifications and characteristics environmental specification release 1.1 75 maximum remote sense line drop compensation minimum 3.8 v for each line, 5 v typical isolation environmental specification thermal specification humidity specification approvals csa certified to ul 3111-1, and csa c22.2 no...
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Specifications and characteristics mechanical specification 76 operating manual for xpr series power supply mechanical specification weight 6000 w: approx. 75 lb. (34 kg) for 10 v-600 a unit, without packaging size figure a.1 power supply dimensions 22.8 in. 21 in. 18.2 in. 462 mm 533 mm 579 mm 19 i...
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Xantrex technology inc. 8999 nelson way burnaby, british columbia canada v5a 4b5 604 422 8595 tel 604 421 3056 fax 800 667 8422 toll free north america prg.Info@xantrex.Com www.Xantrex.Com tm-p6op-01xn printed in canada.