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Xantrex XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60 Installation Manual

Other manuals for XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60: Installation Manual
Manual is about: XW Power System

Summary of XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60

  • Page 1

    Tm tm xw ™ power system installation guide xw4024-120/240-60 xw4548-120/240-60 xw6048-120/240-60 xw power distribution panel xw system control panel xw solar charge controller xw automatic generator start.

  • Page 3: Xw Power System

    ® xw power system installation guide.

  • Page 4

    About xantrex xantrex technology inc. (www.Xantrex.Com), a subsidiary of schneider electric, is a world leader in the development, manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets. The company's products convert and control raw ...

  • Page 5: About This Guide

    975-0239-01-01 iii this manual for use by qualified personnel only about this guide purpose the purpose of this installation guide is to provide explanations and procedures for installing the xw power system. Scope the guide provides safety guidelines, detailed planning and procedures for installing...

  • Page 6: Conventions Used

    About this guide iv 975-0239-01-01 this manual for use by qualified personnel only appendix b, “wiring diagrams” illustrate the most basic configurations and are for reference only. Specific installations may require additional equipment to meet national or local electric codes. Ensure all safety re...

  • Page 7

    975-0239-01-01 v this manual for use by qualified personnel only important safety instructions 1. Before using the inverter, read all instructions and cautionary markings on the unit, the batteries, and all appropriate sections of this manual. 2. Use of accessories not recommended or sold by xantrex...

  • Page 8: Limitations On Use

    Important safety instructions vi 975-0239-01-01 limitations on use single-phase operation only explosive gas precautions 1. Working in the vicinity of lead acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the inst...

  • Page 9: Contents

    975-0239-01-01 vii this manual for use by qualified personnel only important safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 introduction system overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ...

  • Page 10

    Contents viii 975-0239-01-01 this manual for use by qualified personnel only aux port - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–24 aux+12v voltage supply - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ...

  • Page 11

    Contents 975-0239-01-01 ix this manual for use by qualified personnel only grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 internal ground fault protection - - - - - - - - - - - - - - - - - - - - - - - - - ...

  • Page 12

    Contents x 975-0239-01-01 this manual for use by qualified personnel only charging efficiency (typical) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a–6 charging power factor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ...

  • Page 13: Figures

    975-0239-01-01 xi this manual for use by qualified personnel only figure 1-1 xw power system installation diagram example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 figure 1-2 xw inverter/charger - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...

  • Page 14

    Figures xii 975-0239-01-01 this manual for use by qualified personnel only figure 3-1 network-managed power system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 figure 3-2 xanbus cable, rj45 connector pin numbers and network terminators - - - - - - - - - - -...

  • Page 15: Tables

    975-0239-01-01 xv this manual for use by qualified personnel only table 2-1 mounting plate fastener recommendations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 table 2-2 recommended battery cable size versus length- - - - - - - - - - - - - - - - - - - - - - - - - - - - ...

  • Page 16

    Xvi.

  • Page 17: Introduction

    This manual for use by qualified personnel only 1 introduction chapter 1, “introduction” lists and describes the components and basic features of the xw power system. For this topic see.... “system overview” page 1–2 “system components and accessories” page 1–3.

  • Page 18: System Overview

    Introduction 1–2 975-0239-01-01 this manual for use by qualified personnel only system overview the xw power system consists of several devices, components, and optional accessories that, when installed together, create a renewable energy power system that can be customized to suit nearly any applic...

  • Page 19

    System components and accessories 975-0239-01-01 1–3 this manual for use by qualified personnel only system components and accessories xw inverter/charger the xw inverter/charger is a modular “building block” sine-wave inverter/charger that can be used for both residential and commercial stand-alone...

  • Page 20

    Introduction 1–4 975-0239-01-01 this manual for use by qualified personnel only internal wire barriers (or raceways) are included to keep communications wires separate from ac and dc power wires. The xw conduit box also includes multiple cable strap points. Xw power distribution panel panel and xw c...

  • Page 21

    System components and accessories 975-0239-01-01 1–5 this manual for use by qualified personnel only xw connection kit for inv2 the xw connection kit for inv2 (fga # 865-1020) is the extension kit required for connecting a second or third xw inverter/charger in the same system. Figure 1-5 xw connect...

  • Page 22

    Introduction 1–6 975-0239-01-01 this manual for use by qualified personnel only xw solar charge controller the xw solar charge controller (fga # 865-1030) is a 60 amp charge controller with integrated pvgfp and separate battery temperature sensor. The xw solar charge controller can be used with 12-,...

  • Page 23

    System components and accessories 975-0239-01-01 1–7 this manual for use by qualified personnel only xw automatic generator start the xw automatic generator start can automatically activate a generator to provide an xw series inverter/charger with power to recharge depleted batteries or assist with ...

  • Page 24

    1–8.

  • Page 25: Inverter/charger

    This manual for use by qualified personnel only 2 inverter/charger installation chapter 2, “inverter/charger installation” describes how to mount and install the xw inverter/charger, and the xw power distribution panel and xw conduit box. For this topic see.... “pre-installation” page 2–2 “step 1: i...

  • Page 26: Pre-Installation

    Inverter/charger installation 2–2 975-0239-01-01 this manual for use by qualified personnel only pre-installation before installing the xw inverter/charger, read all instructions and cautionary markings located in this manual. Location the xw inverter/charger is certified for indoor (heated or unhea...

  • Page 27

    Pre-installation 975-0239-01-01 2–3 this manual for use by qualified personnel only removing internal faceplates in the power distribution panel clearance requirements provide a minimum clearance of 6 inches (15 cm)—12 inches is preferred—around the top and 6 inches (15 cm) at the bottom of the inve...

  • Page 28

    Inverter/charger installation 2–4 975-0239-01-01 this manual for use by qualified personnel only mounting the xw power system is designed to be mounted on a vertical surface. The supporting surface must be strong enough to support a minimum of 500 pounds (227 kg). To facilitate installation, a wall ...

  • Page 29

    Step 1: installing the mounting plate 975-0239-01-01 2–5 this manual for use by qualified personnel only figure 2-5 mounting the bracket for the xw inverter/charger or distribution panel wall studs 16" on center behind wallboard add ¾" plywood if additional support is needed. Side view 2 × 4 wall st...

  • Page 30

    Inverter/charger installation 2–6 975-0239-01-01 this manual for use by qualified personnel only step 2: mounting the inverter figure 2-6 mounting the xw inverter/charger 2 align the flange on the back of the xw inverter/charger with the bottom edge of the mounting plate. Lower the flange on the inv...

  • Page 31: Box

    Step 3: mounting the xw power distribution panel and xw conduit box 975-0239-01-01 2–7 this manual for use by qualified personnel only step 3: mounting the xw power distribution panel and xw conduit box mount the xw distribution panel on the mounting bracket following the same procedure in step 2. W...

  • Page 32: Step 4: Wiring The Inverter

    Inverter/charger installation 2–8 975-0239-01-01 this manual for use by qualified personnel only step 4: wiring the inverter this section provides procedures for making ac and dc connections between the xw inverter/charger and the power distribution panel using the cables that are pre-installed in t...

  • Page 33

    Step 4: wiring the inverter 975-0239-01-01 2–9 this manual for use by qualified personnel only batteries see the faqs section of the xantrex web site for information on determining battery bank requirements. Consider the following recommendations for battery use. • use only the deep discharge types ...

  • Page 34

    Inverter/charger installation 2–10 975-0239-01-01 this manual for use by qualified personnel only terminal covers color-coded snap-on dc terminal covers are provided to prevent accidental contact with the terminals. Terminal covers are required for all installations, even if a xw conduit box is used...

  • Page 35

    Step 4: wiring the inverter 975-0239-01-01 2–11 this manual for use by qualified personnel only torque values for the xw power distribution panel inverter grounding backfeed protection requirements table 2-7 torque values for ac disconnects and ac breakers wire size torque value awg in-lb n-m 16–10 ...

  • Page 36

    Inverter/charger installation 2–12 975-0239-01-01 this manual for use by qualified personnel only wiring the inverter to the xw power distribution panel grounding the dc system the inverter’s chassis ground bar (see figure 2-9) is used to connect the chassis of the inverter to the dc grounding syste...

  • Page 37

    Step 4: wiring the inverter 975-0239-01-01 2–13 this manual for use by qualified personnel only installing the battery temperature sensor the battery temperature sensor (bts) port is for connecting to the battery temperature sensor, which regulates battery charging based on battery temperature. Inst...

  • Page 38

    Inverter/charger installation 2–14 975-0239-01-01 this manual for use by qualified personnel only making dc connections this section describes how to make dc connections between the inverter/charger and the power distribution panel (using the pre-installed dc cables in the distribution panel), betwe...

  • Page 39

    Step 4: wiring the inverter 975-0239-01-01 2–15 this manual for use by qualified personnel only caution: damage to equipment do not put anything between the battery cable lug and the terminal surface. Overheating of the terminal may occur. Do not apply any type of antioxidant paste until after the b...

  • Page 40

    Inverter/charger installation 2–16 975-0239-01-01 this manual for use by qualified personnel only making ac connections this section describes how to make ac connections between the xw inverter/charger and the xw power distribution panel (using the pre-installed ac wiring in the xw power distributio...

  • Page 41

    Step 4: wiring the inverter 975-0239-01-01 2–17 this manual for use by qualified personnel only accessing the ac terminal block and ac ground bar all ac wiring connects to the ac terminal block located on the left-hand side of the inverter beneath the ac access cover. Figure 2-15 ac terminal block x...

  • Page 42

    Inverter/charger installation 2–18 975-0239-01-01 this manual for use by qualified personnel only grounding the ac system see table 2-4 on page 10 for torque values for the ac terminal and ac ground bar. See figure 2-8 on page 2–11 for torque requirements for the ground bar in the xw power distribut...

  • Page 43

    Step 4: wiring the inverter 975-0239-01-01 2–19 this manual for use by qualified personnel only ac wiring to the inverter ac distribution panel an inverter ac distribution panel (also known as a sub-panel or inverter load panel) and ac conduit must be installed before ac wiring is connected to the i...

  • Page 44

    Inverter/charger installation 2–20 975-0239-01-01 this manual for use by qualified personnel only 2. Connect the wires labelled “inv1 l1-grid” and “inv1 l2-grid” to the inverter. If the ac source will be the utility grid, connect to the grid (ac1) terminals (l1-grid, l2-grid). If the system will be ...

  • Page 45

    Step 4: wiring the inverter 975-0239-01-01 2–21 this manual for use by qualified personnel only wiring the xw inverter/charger to a xw power distribution panel figure 2-18 wiring the inverter to the xw power distribution panel actual wiring requirements may vary. Power distribution bars in the xw po...

  • Page 46

    Inverter/charger installation 2–22 975-0239-01-01 this manual for use by qualified personnel only generator wiring to the xw inverter/charger using a xw power distribution panel in an on-grid installation, the generator will require an additional ac breaker be installed in the power distribution pan...

  • Page 47

    Step 4: wiring the inverter 975-0239-01-01 2–23 this manual for use by qualified personnel only in an off-grid installation, the generator can be connected to the breakers provided in the xw power distribution panel. No additional breaker is required. Figure 2-20 generator wiring using a xw power di...

  • Page 48

    Inverter/charger installation 2–24 975-0239-01-01 this manual for use by qualified personnel only aux port the xw series has a 12 vdc auxiliary output that can be configured to trigger in response to one of the following battery conditions: • low battery voltage • high battery voltage • low battery ...

  • Page 49

    Step 4: wiring the inverter 975-0239-01-01 2–25 this manual for use by qualified personnel only aux-rpo: user remote power off (rpo) connecting ju-2 (aux-rpo) and ju-3 (aux-com) terminals together through an external switch (normal open contact) will provide the system shut off function if the switc...

  • Page 50

    Inverter/charger installation 2–26 975-0239-01-01 this manual for use by qualified personnel only basic functional test - single inverter the following steps will complete a basic functional test of the xw inverter/charger. If any test fails, please refer to the troubleshooting section in the xw inv...

  • Page 51

    Basic functional test - single inverter 975-0239-01-01 2–27 this manual for use by qualified personnel only enable the inverter by default, invert mode is enabled and the unit should start inverting upon transitioning from standby mode. If invert mode is disabled, the display will show (---) once ou...

  • Page 52

    Inverter/charger installation 2–28 975-0239-01-01 this manual for use by qualified personnel only ac voltage check to perform an ac voltage check: 1. With the inverter on (invert [green, kw] led on solid), verify the ac voltage at ac loads block terminal l1-load to n-load. 2. Verify that neutral is ...

  • Page 53

    Basic functional test - single inverter 975-0239-01-01 2–29 this manual for use by qualified personnel only figure 2-26 functional test for single inverter systems.

  • Page 54

    Inverter/charger installation 2–30 975-0239-01-01 this manual for use by qualified personnel only step 5: installing additional inverters installation steps to install multiple inverters: 1. Disconnect all power from the system. 2. Mount additional inverter(s). See “step 1: installing the mounting p...

  • Page 55

    Step 5: installing additional inverters 975-0239-01-01 2–31 this manual for use by qualified personnel only parts list for dual-inverter configurations installing an additional inverter using the power distribution panel requires an xw connection kit (part number 856-1020), which contains the follow...

  • Page 56

    Inverter/charger installation 2–32 975-0239-01-01 this manual for use by qualified personnel only figure 2-27 dc connections to dual inverters torque connections to the inverter dc terminals to 10-15 ft/lbs. Actual cable requirements may vary. Ac breakers shown in this illustration represent the bre...

  • Page 57

    Step 5: installing additional inverters 975-0239-01-01 2–33 this manual for use by qualified personnel only ac wiring for a dual-inverter system 1. Disconnect the ac wires (from the utility grid or generator and to the sub-panel) and remove the factory-installed distribution bars connected to top an...

  • Page 58

    Inverter/charger installation 2–34 975-0239-01-01 this manual for use by qualified personnel only figure 2-29 ac wiring for dual-inverter systems power distribution bars in the xw power distribution panel accept up to a #2/0 awg cable (maximum). See figure 2-9 on page 2–11 for torque requirements. A...

  • Page 59

    Step 5: installing additional inverters 975-0239-01-01 2–35 this manual for use by qualified personnel only figure 2-30 installing the front internal panels and the ac bypass plate replace the internal front panels using the hardware removed prior to wiring. Place the ac bypass plate over the bypass...

  • Page 60

    Inverter/charger installation 2–36 975-0239-01-01 this manual for use by qualified personnel only parts list for a triple-inverter configuration ❐ 1 x xw power distribution panel (pdp) and accessory kit (mounts to first unit). ❐ 1 x 865-1020 pdp connection kit for inv2. The following items are requi...

  • Page 61

    Step 5: installing additional inverters 975-0239-01-01 2–37 this manual for use by qualified personnel only dc wiring for a triple-inverter system 1. Install the two dc disconnect/breakers (two supplied in 865-1020). 2. Install larger, three-position positive distribution plate (supplied in 865-1020...

  • Page 62

    Inverter/charger installation 2–38 975-0239-01-01 this manual for use by qualified personnel only ac wiring for a triple-inverter system 1. Prepare power distribution bars (supplied in 865-1020) by cutting away one of the four tabs, only three tabs per power distribution bar are required in a three ...

  • Page 63

    Step 5: installing additional inverters 975-0239-01-01 2–39 this manual for use by qualified personnel only figure 2-32 triple-inverter ac breaker arrangement and wiring enlargement with dual ac input sources figure 2-33 triple-inverter ac breaker arrangement and wiring enlargement with a single ac ...

  • Page 64

    Inverter/charger installation 2–40 975-0239-01-01 this manual for use by qualified personnel only figure 2-34 wiring an external bypass switch for a triple-inverter configuration actual wiring requirements may vary..

  • Page 65

    Step 5: installing additional inverters 975-0239-01-01 2–41 this manual for use by qualified personnel only xanbus and ac sync cable a xanbus and ac sync cable is required for multi-unit installation. The ac sync cable connects each inverter, and provides the necessary communication and control betw...

  • Page 66

    Inverter/charger installation 2–42 975-0239-01-01 this manual for use by qualified personnel only basic functional test - multiple inverters the following steps will complete a basic functional test of multiple xw inverter/ chargers. If any test fails, please refer to the troubleshooting section in ...

  • Page 67

    Basic functional test - multiple inverters 975-0239-01-01 2–43 this manual for use by qualified personnel only 12. Confirm master inverter displays “0.00” and slave(s) displays “---” on their front panels. 13. Check for faults. If fault condition(s) exist, correct and restart functional test. 14. Ch...

  • Page 68

    Inverter/charger installation 2–44 975-0239-01-01 this manual for use by qualified personnel only figure 2-36 functional test for multiple inverters - page 1 of 2.

  • Page 69

    Basic functional test - multiple inverters 975-0239-01-01 2–45 this manual for use by qualified personnel only figure 2-37 functional test for multiple inverters - page 2 of 2.

  • Page 70

    2–46.

  • Page 71

    Basic functional test - multiple inverters 975-0239-01-01 2–47 this manual for use by qualified personnel only.

  • Page 72

    Inverter/charger installation 2–48 975-0239-01-01 this manual for use by qualified personnel only.

  • Page 73

    Basic functional test - multiple inverters 975-0239-01-01 2–49 this manual for use by qualified personnel only.

  • Page 74

    Inverter/charger installation 2–50 975-0239-01-01 this manual for use by qualified personnel only.

  • Page 75: Xanbus Network

    This manual for use by qualified personnel only 3 xanbus network installation chapter 3, “xanbus network installation” provides detailed information for planning and installing the components necessary for network communication on a xanbus system. For this topic see.... “xanbus-enabled devices” page...

  • Page 76: Xanbus-Enabled Devices

    Xanbus network installation 3–2 975-0239-01-01 this manual for use by qualified personnel only xanbus-enabled devices the xanbus™-enabled designation means that the product works on a xanbus network. Xanbus-enabled products are: • easy to use. The xanbus network simplifies operation and automates ro...

  • Page 77

    The xanbus system 975-0239-01-01 3–3 this manual for use by qualified personnel only network components a xanbus network consists of the following components: • xanbus-enabled devices—these include the xw system control panel, the xw inverter/charger, xw automatic generator start, and xw charge cont...

  • Page 78

    Xanbus network installation 3–4 975-0239-01-01 this manual for use by qualified personnel only ordering network components table 3-1 provides a partial list of network components and part numbers. Ready-made cables are available in standard lengths from 3 feet to 75 feet. For the most up-to-date lis...

  • Page 79: Installing The Network

    Installing the network 975-0239-01-01 3–5 this manual for use by qualified personnel only installing the network before you begin the installation • read the entire section before installing the network. It’s important to plan the installation from beginning to end. • assemble all the tools and mate...

  • Page 80

    Xanbus network installation 3–6 975-0239-01-01 this manual for use by qualified personnel only installing xanbus-enabled devices if you are installing a xanbus-enabled device on an existing xanbus system, put the system in standby mode using the system settings menu on the xw system control panel. T...

  • Page 81: Xw Solar Charge

    This manual for use by qualified personnel only 4 xw solar charge controller installation chapter 4, “xw solar charge controller installation” describes how to mount and connect the xw solar charge controller as part of the xw system. For this topic see.... “pv array requirements” page 4–2 “mounting...

  • Page 82: Pv Array Requirements

    Xw solar charge controller installation 4–2 975-0239-01-01 this manual for use by qualified personnel only installing the charge controller this chapter describes installing the xw solar charge controller (xw scc) with the xw power system, including the power distribution panel. For stand-alone inst...

  • Page 83: Mounting

    Mounting 975-0239-01-01 4–3 this manual for use by qualified personnel only mounting the instructions in this section apply to an installation including the power distribution panel. Installation procedures will vary according to your specific application. For special applications, consult a qualifi...

  • Page 84

    Xw solar charge controller installation 4–4 975-0239-01-01 this manual for use by qualified personnel only removing the wiring compartment cover before mounting, you must remove the wiring compartment cover to access the mounting holes and the wiring terminals. The wiring compartment cover is secure...

  • Page 85

    Mounting 975-0239-01-01 4–5 this manual for use by qualified personnel only figure 4-3 dimensions and knockout locations figure 4-4 knockout dimensions 1" (25.4 mm) 2 7/8" (73 mm) 14 ½" (368 mm) 12 ¾" (323 mm) 9/16" (14 mm) ¼" (6.35 mm) 4 5/8" (118 mm) 5 ¾" (146 mm) 2 1/16" (53 mm) 2 3/8" (60 mm) 11...

  • Page 86

    Xw solar charge controller installation 4–6 975-0239-01-01 this manual for use by qualified personnel only mounting the controller the xw scc can be mounted to either the side or the top of the power distribution panel. The power distribution panel has keyhole slots and screw holes for side mounting...

  • Page 87: Xantrex

    Mounting 975-0239-01-01 4–7 this manual for use by qualified personnel only figure 4-5 mounting the xw solar charge controller xantrex solar charge controller secure with two more screws. Place keyhole slot over the mounting screw. ¼" 6 mm.

  • Page 88: Grounding

    Xw solar charge controller installation 4–8 975-0239-01-01 this manual for use by qualified personnel only grounding the xw scc can be configured to be compatible with either negative-grounded or ungrounded pv systems. The maximum size of the ground conductor is #6 awg (16 mm 2 ). This wire gauge is...

  • Page 89

    Grounding 975-0239-01-01 4–9 this manual for use by qualified personnel only disabling ground fault protection for negative grounded and ungrounded arrays to install the xw scc in a system where an external negative-ground bond is required or where the pv array must not be grounded, the xw scc inter...

  • Page 90: Wiring

    Xw solar charge controller installation 4–10 975-0239-01-01 this manual for use by qualified personnel only wiring dc terminal connector locations terminal connectors for dc wiring are located inside the wiring compartment. The labels above the dc wiring terminals and inside the wiring compartment i...

  • Page 91

    Wiring 975-0239-01-01 4–11 this manual for use by qualified personnel only wire size and over-current protection requirements the wiring, over-current protection devices (fuses and circuit breakers), and installation methods used must conform to all national and local electrical code requirements. W...

  • Page 92

    Xw solar charge controller installation 4–12 975-0239-01-01 this manual for use by qualified personnel only maximum one-way distance and wire size refer to table 4-4 or table 4-5 and find the maximum current in the left column, and the one-way distance from the pv array to the xw scc (or the distanc...

  • Page 93

    Wiring 975-0239-01-01 4–13 this manual for use by qualified personnel only connecting the xw solar charge controller to the distribution panel to connect the xw solar charge controller: 1. Ensure the pv array disconnect and battery disconnect are turned off. 2. Ground the xw scc. Connect a grounding...

  • Page 94

    Xw solar charge controller installation 4–14 975-0239-01-01 this manual for use by qualified personnel only 4. Connect the pv array’s positive (+) output to the pv array disconnect. 5. Route another positive (+) cable from the other end of the pv disconnect to the xw scc terminal marked pv +. 6. Con...

  • Page 95

    Wiring 975-0239-01-01 4–15 this manual for use by qualified personnel only figure 4-9 connecting solar dc sources in the power distribution panel actual wiring requirements may vary..

  • Page 96: Commissioning

    Xw solar charge controller installation 4–16 975-0239-01-01 this manual for use by qualified personnel only commissioning during commissioning, the xw solar charge controller prompts the installer to enter important system information such as the nominal battery voltage, battery type, and battery ba...

  • Page 97

    Commissioning 975-0239-01-01 4–17 this manual for use by qualified personnel only 4. On the mppt setup menu, ensure the advanced settings item is displayed. If advanced settings are not displayed (and basic settings appears as the last item on the menu), press the up arrow, down arrow and exit keys ...

  • Page 98

    Xw solar charge controller installation 4–18 975-0239-01-01 this manual for use by qualified personnel only 4. Press enter. The settings are automatically copied from the selected unit. 5. Uncover the pv array and/or apply power with the disconnect or selector switch. The xw scc starts up in sleep m...

  • Page 99: Xw System Accessories

    This manual for use by qualified personnel only 5 xw system accessories installation chapter 5, “xw system accessories installation” describes how to mount and install the xw system control panel and the automatic generator start. For this topic see.... “the xw system control panel” page 5–2 “the xw...

  • Page 100: The Xw System Control Panel

    Xw system accessories installation 5–2 975-0239-01-01 this manual for use by qualified personnel only the xw system control panel the xw series inverter/charger can be controlled remotely by connecting a xw system control panel. The xw system control panel is optional for single inverter systems. Th...

  • Page 101

    The xw system control panel 975-0239-01-01 5–3 this manual for use by qualified personnel only materials and tools required you will need these materials and tools to complete the installation: ❐ mounting template sticker (supplied) ❐ mounting plate (supplied) ❐ mounting plate (supplied) ❐ four #6 s...

  • Page 102

    Xw system accessories installation 5–4 975-0239-01-01 this manual for use by qualified personnel only 3. Insert the mounting plate with the two tabs in a vertical position into the hole (see figure 5-2). 4. Secure the mounting plate by tightening the two screws to rotate the tabs to the horizontal p...

  • Page 103

    The xw system control panel 975-0239-01-01 5–5 this manual for use by qualified personnel only 6. Place the unit into the mounting plate and secure it with four #6 screws. 7. Peel off the protective plastic coating covering the screen and indicator light. To flush mount the xw system control panel w...

  • Page 104

    Xw system accessories installation 5–6 975-0239-01-01 this manual for use by qualified personnel only 4. Connect the network cable(s) (and terminator if necessary) to either input on the back of the xw system control panel. See figure 5-4. Connect a network terminator to the xw system control panel ...

  • Page 105

    The xw system control panel 975-0239-01-01 5–7 this manual for use by qualified personnel only verifying the installation if network power (from an inverter/charger) is present, the backlight will come on and the xw system control panel will show the startup screen (see the xw inverter/charger opera...

  • Page 106

    Xw system accessories installation 5–8 975-0239-01-01 this manual for use by qualified personnel only the xw automatic generator start some generators allow automatic starting. Connecting an automatic generator start to the generator and to the xanbus network is required for the xw system to benefit...

  • Page 107

    The xw automatic generator start 975-0239-01-01 5–9 this manual for use by qualified personnel only choosing a location the xw automatic generator start should be installed in a location that meets the following requirements: routing the connections connection types because the xw automatic generato...

  • Page 108

    Xw system accessories installation 5–10 975-0239-01-01 this manual for use by qualified personnel only installing the xw automatic generator start installation overview installing the xw automatic generator start involves the following steps: 1. Mounting the unit. 2. Connecting the wiring harness to...

  • Page 109

    The xw automatic generator start 975-0239-01-01 5–11 this manual for use by qualified personnel only mounting the unit the xw automatic generator start is to be mounted vertically on a wall with the connectors facing downwards. To mount the xw automatic generator start: 1. Hold the unit flush and sq...

  • Page 110

    Xw system accessories installation 5–12 975-0239-01-01 this manual for use by qualified personnel only to install the xw automatic generator start using the wiring harness: 1. Connect each wire on the harness to its intended wire or contact on the generator, thermostats, or external switches. 2. Plu...

  • Page 111

    The xw automatic generator start 975-0239-01-01 5–13 this manual for use by qualified personnel only connecting the generator to connect the xw automatic generator start to a generator, you must identify the start wiring configuration of the generator you want to use. Generators must be auto-start c...

  • Page 112

    Xw system accessories installation 5–14 975-0239-01-01 this manual for use by qualified personnel only this section describes the generator configurations and provides diagrams for connecting the wiring harness to the generator’s start wiring. Connecting the thermostats (optional) wires 1, 2, 3, and...

  • Page 113

    The xw automatic generator start 975-0239-01-01 5–15 this manual for use by qualified personnel only connecting an external manual on/off switch (optional) the external manual on/off inputs (wires 7 and 8 on the wiring harness) are intended for wiring to one or more remote on/off switches for starti...

  • Page 114: 5K11

    Xw system accessories installation 5–16 975-0239-01-01 this manual for use by qualified personnel only connecting an external on/off led wires 9 (white/blue) and 11 (black) on the wiring harness can be connected to an led or other light to accompany a remote external on/off switch. This light turns ...

  • Page 115

    The xw automatic generator start 975-0239-01-01 5–17 this manual for use by qualified personnel only connecting the wiring harness to the xw automatic generator start after all the external connections have been wired to the wiring harness, the connector on the wiring harness must be plugged into th...

  • Page 116

    Xw system accessories installation 5–18 975-0239-01-01 this manual for use by qualified personnel only connecting the xw automatic generator start to the xanbus network to connect the xw automatic generator start to the xanbus network, plug a category 5 network cable into one of the network ports on...

  • Page 117

    The xw automatic generator start 975-0239-01-01 5–19 this manual for use by qualified personnel only verifying power is available when the xw automatic generator start has been installed properly, the power and network indicator lights illuminate. If one or both lights are out, check the network con...

  • Page 118

    5–20

  • Page 119: Specifications

    This manual for use by qualified personnel only a specifications appendix a, “specifications” provides the electrical and environmental specifications for the xw series..

  • Page 120: Electrical Specifications

    Specifications a–2 975-0239-01-01 this manual for use by qualified personnel only electrical specifications table a-1 xw power system electrical specifications model xw6048-120/240-60 xw4548-120/240-60 xw4024-120/240-60 continuous output power 6,000 w 4,500 w 4,000 w surge rating (10 seconds) (stand...

  • Page 121

    Electrical specifications 975-0239-01-01 a–3 this manual for use by qualified personnel only xw series overload capability loads presented to the inverter are seldom constant. Typically, large loads are operated for only short periods of time. In order to provide the maximum utility, xantrex inverte...

  • Page 122

    Specifications a–4 975-0239-01-01 this manual for use by qualified personnel only figure a-2 xw series ac overload capability figure a-3 xw series ac overload capability.

  • Page 123

    Electrical specifications 975-0239-01-01 a–5 this manual for use by qualified personnel only output power versus ambient temperature when the internal temperature of the xw series exceeds its rated range, the unit reduces it energy output to ensure maximum component ratings are not exceeded. Xw seri...

  • Page 124

    Specifications a–6 975-0239-01-01 this manual for use by qualified personnel only charging efficiency (typical) charging power factor figure a-6 charging efficiency (typical) figure a-7 charging power factor 80% 85% 90% 95% 100% 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 charge current (am...

  • Page 125: Mechanical Specifications

    Mechanical specifications 975-0239-01-01 a–7 this manual for use by qualified personnel only grid-tie sell mode efficiency (typical) mechanical specifications figure a-8 grid-tie sell mode efficiency (typical) table a-2 xw power system mechanical specifications model xw6048-120/240-60 xw4548-120/240...

  • Page 126: Accessories

    Specifications a–8 975-0239-01-01 this manual for use by qualified personnel only accessories inverter dimensions (h × w × d) 23 × 16 × 9" (580 × 410 × 230 mm) shipping dimensions 28 x 22.5 x 15.5" (711 x 572 x 394 mm) xw power distribution panel dimensions (h × w × d) 30 × 16 × 8¼ " (761 × 406 × 21...

  • Page 127: Wiring Diagrams

    This manual for use by qualified personnel only b wiring diagrams appendix b, “wiring diagrams” illustrate the most basic configurations and are for reference only. Specific installations may require additional equipment to meet national or local electric codes. Ensure all safety requirements are st...

  • Page 128

    B–2.

  • Page 129

    Wiring diagrams 975-0239-01-01 b-3 this manual for use by qualified personnel only single-inverter system (backup only) without a power distribution panel figure b-1 single-inverter system (backup only) without a power distribution panel.

  • Page 130

    Wiring diagram b-4 975-0239-01-01 this manual for use by qualified personnel only single-inverter system (backup only) with a power distribution panel figure b-2 single-inverter system (backup only) with a power distribution panel.

  • Page 131

    Wiring diagrams 975-0239-01-01 b-5 this manual for use by qualified personnel only single-inverter system renewable energy (solar) figure b-3 single-inverter system renewable energy (solar).

  • Page 132

    Wiring diagram b-6 975-0239-01-01 this manual for use by qualified personnel only single-inverter system renewable energy (wind or hydro) figure b-4 single-inverter system renewable energy (wind or hydro).

  • Page 133

    Wiring diagrams 975-0239-01-01 b-7 this manual for use by qualified personnel only dual-inverter system renewable energy (solar) figure b-5 dual-inverter system renewable energy (solar).

  • Page 134

    Wiring diagram b-8 975-0239-01-01 this manual for use by qualified personnel only dual-inverter system renewable energy (wind or hydro) figure b-6 dual-inverter system renewable energy (wind or hydro).

  • Page 135: Alternate System

    This manual for use by qualified personnel only c alternate system configurations appendix c, “alternate system configurations” provides wiring diagrams for inverter/charger installations that do not require use of the power distribution panel and the xw conduit box..

  • Page 136

    Alternate system configurations c–2 975-0239-01-01 this manual for use by qualified personnel only dc grounding for single-inverter systems see table 2-4, “torque values for ac wiring (ac terminals and ground bar),” on page 10. See table 2-5, “torque values for the chassis ground lug,” on page 10. S...

  • Page 137

    Battery connections for single inverter systems 975-0239-01-01 c–3 this manual for use by qualified personnel only battery connections for single inverter systems figure c-2 dc connections to a single inverter torque connections to the inverter dc terminals to 10- 15 ft./lbs. Torque connections to t...

  • Page 138

    Alternate system configurations c–4 975-0239-01-01 this manual for use by qualified personnel only ac grounding for single-inverter systems figure c-3 grounding the ac system this illustrates an example only. Actual ground requirements may vary..

  • Page 139

    Ac output wiring to the inverter ac distribution panel 975-0239-01-01 c–5 this manual for use by qualified personnel only ac output wiring to the inverter ac distribution panel figure c-4 ac output wiring to the inverter ac distribution panel actual wiring requirements may vary..

  • Page 140

    Alternate system configurations c–6 975-0239-01-01 this manual for use by qualified personnel only generator wiring to the inverter warning: shock hazard before making any electrical connections, ensure both the ac and dc disconnect devices are in the open (disconnect) position. Important: if the lo...

  • Page 141

    Utility wiring to the inverter input 975-0239-01-01 c–7 this manual for use by qualified personnel only utility wiring to the inverter input caution: damage to equipment the inverter’s ac load terminals must never be wired to any ac source such as a generator output or utility panel. This will cause...

  • Page 142

    C–8.

  • Page 143: Index

    A ac connections 2–16 ac sync cable 2–41 ac terminal block 2–17 additional inverters 2–30 automatic generator start 1–7, 5–8 aux port 2–24 aux port terminal assignments 2–25 aux+12v voltage supply 2–24 aux-rpo user remote power off 2–25 b b+ wires 5–13 battery bank requirements 2–9 battery cable lug...

  • Page 144

    Index ix–2 975-0239-01-01 u user line wiring 2–25 v verifying network power 5–7, 5–19 w web site i–iv wire size 4–11 wire size and over-current protection requirements 4–11 wiring 4–10 wiring the inverter 2–8 x xantrex web site iv, i–iv xw inverter/charger 1–3 xw system control panel 1–6, 5–2.

  • Page 146

    Xantrex technology inc. 800 670 0707 tel toll free in north america 360 925 5097 tel direct 800 994 7828 fax toll free in north america 360 925 5143 fax direct customerservice@xantrex.Com www.Xantrex.Com 975-0239-01-01 printed in china.