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  5. Assembly Manual

XCell Fury Extreme Assembly Manual

Manual is about: Version 1.0

Summary of Fury Extreme

  • Page 1

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft us this document may not be distributed without permission of miniature aircraft usa xcell fury extreme assembly manual version 1.0

  • Page 2

    Xcell fury extreme assembly manual page 2 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa for more information contact: miniature aircraft usa 31713 long acres drive sorrento, fl 32776 usa phone 352-383-320...

  • Page 3

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 3 of 138 this document may not be distributed without permission of miniature aircraft usa table of contents revisions to this manual ............................................................................

  • Page 4

    Xcell fury extreme assembly manual page 4 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3c.5 - assemble rudder bellcrank.......................................................................................

  • Page 5

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 5 of 138 this document may not be distributed without permission of miniature aircraft usa s tep #9 – t ail r otor a ssembly .....................................................................................

  • Page 6: Revisions to This Manual

    Xcell fury extreme assembly manual page 6 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa revisions to this manual r1.0 • 10/01/06 – revisions for final kitting modifications • 11/10/06 – revisions to main ...

  • Page 7: I. Kit Introduction

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 7 of 138 this document may not be distributed without permission of miniature aircraft usa i. Kit introduction r/c helicopter safety a radio controlled model helicopter is a technically complex device that m...

  • Page 8

    Xcell fury extreme assembly manual page 8 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa x-cell limited warranty the warranty covers defects in material or workmanship or missing components to the original...

  • Page 9: II. Kit Prerequisites

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 9 of 138 this document may not be distributed without permission of miniature aircraft usa ii. Kit prerequisites in order to assemble this kit, you will need a number of additional supplies and tools to ensu...

  • Page 10

    Xcell fury extreme assembly manual page 10 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa tools needed for assembly m5 nut driver m5.5 nut driver m7 nut driver m4 nut driver 1.5mm allen driver 2.0mm allen ...

  • Page 11

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 11 of 138 this document may not be distributed without permission of miniature aircraft usa additional components needed gyro – heading hold battery – nicad nimh lipo 1700mah or more switch receiver gyro ser...

  • Page 12

    Xcell fury extreme assembly manual page 12 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa mufflers: hatori sb16/sb17fh muscle pipe/mp2 main rotor blades 690-710mm 5mm blade bolt 14mm blade root tail rotor ...

  • Page 13: III. Kit Assembly Process

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 13 of 138 this document may not be distributed without permission of miniature aircraft usa iii. Kit assembly process assembly tips • please note that this assembly manual consists of a photographic journal ...

  • Page 14

    Xcell fury extreme assembly manual page 14 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa part # description actual size 0027 m2.2 x 9.5 phillips screw ------------- 0029 m2.2 x 13 phillips ---------------...

  • Page 15

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 15 of 138 this document may not be distributed without permission of miniature aircraft usa step #1 – gear ratios a) gear ratio - bag #1a – kit specific 8:18 ratio building notes – locate bag 1a. If you purc...

  • Page 16

    Xcell fury extreme assembly manual page 16 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8:45 ratio building notes – locate bag 1a. If you purchased the 8.45 kit it will contain parts specific to the 8.45...

  • Page 17

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 17 of 138 this document may not be distributed without permission of miniature aircraft usa step #2 – left frame a) main frame components - bag #2a building notes – locate bag 2a which contains the major fra...

  • Page 18

    Xcell fury extreme assembly manual page 18 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa b) frame fasteners - bag #2b #115-62 switch plate 1 each #115-60 graphite tubes 2 each #126-69 22mm hex spacer 2 ea...

  • Page 19

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 19 of 138 this document may not be distributed without permission of miniature aircraft usa 2b.1 – assemble left frame – part 1 parts relationship #0060-1 #0060-1 (2) #115-10 #115-14 #115-12 #106-41 #126-69 ...

  • Page 20

    Xcell fury extreme assembly manual page 20 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2b.1.A 2b.1.B 2b.1.C 2b.1.D 2b.1.E 2b.1.F 2b.1.G #0060-1 #126-69 #0060-1 #115-20 #126-55 #115-58 #115-62 #115-62 #0...

  • Page 21

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 21 of 138 this document may not be distributed without permission of miniature aircraft usa 2b.2 – assemble left frame – part 2 parts relationship 2b.2.A 2b.2.B 2b.2.C #115-28 #115-26 #115-24 #0019 #0019 #00...

  • Page 22

    Xcell fury extreme assembly manual page 22 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2b.2.D 2b.2.E 2b.2.F 2b.2.G 2b.2.H 2b.2.I 2b.2.J 2b.2.K #0064-3 #0019 #0217-9 140° only 120° location #0169 #0019 #...

  • Page 23

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 23 of 138 this document may not be distributed without permission of miniature aircraft usa c) drive train components - bag #2c #120-9 front input shaft 1 each #123-87 5mm collar 1 each #0232 15 tooth bevel ...

  • Page 24

    Xcell fury extreme assembly manual page 24 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2c.1 – install drive train components parts relationship 2c.1.A 2c.1.B 2c.1.C #120-9 #120-8 #120-12 #115-18 #123-87...

  • Page 25

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 25 of 138 this document may not be distributed without permission of miniature aircraft usa 2c.1.D 2c.1.E align set screw with flat on shaft tighten against bearing.

  • Page 26

    Xcell fury extreme assembly manual page 26 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa d) constant drive - bag #2d #0865-70 70 tooth crown gear 1 each #0866-6 crown gear mounting base 1 each #0866-4 mai...

  • Page 27

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 27 of 138 this document may not be distributed without permission of miniature aircraft usa 2d.1 - assemble constant drive unit parts relationship #0866-10 #0866-11 #0866-13 #0866-6 #0866-70 #0088-2 (qty 8) ...

  • Page 28

    Xcell fury extreme assembly manual page 28 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2d.1.A 2d.1.B 2d.1.C 2d.1.D 2d.1.E 2d.1.F 2d.1.G 2d.1.H 2d.1.I #0866-13 #0866-11 #0866-10 #0866-10 #0866-11 #0088 (...

  • Page 29

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 29 of 138 this document may not be distributed without permission of miniature aircraft usa 2d.2 – install main shaft/collars parts relationship 2d.2.A 2d.2.B building notes – note the positions of the bevel...

  • Page 30

    Xcell fury extreme assembly manual page 30 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2d.3 – install constant drive 2d.3.A 2d.3.B 2d.3.C building notes – do not over tighten the set screw that captures...

  • Page 31

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 31 of 138 this document may not be distributed without permission of miniature aircraft usa 2d.4 – install left gear ratio plate 2d.4.A building notes – the ratio plates are marked as left and right versions...

  • Page 32

    Xcell fury extreme assembly manual page 32 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa e) clutch assembly - bag #2e #121-11 11 tooth clutch bell unit 1 each #121-7 clutch unit 1 each #115-45 m6 o-ring 1...

  • Page 33

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 33 of 138 this document may not be distributed without permission of miniature aircraft usa parts relationship 2e.1 - assemble clutch 2e.1.A 2e.1.B building notes – do not lubricate the o- ring #115-45 #121-...

  • Page 34

    Xcell fury extreme assembly manual page 34 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 2e.2 - install clutch assembly 2e.2.A 2e.2.B 2e.2.C building notes – do not tighten the four clutch bolts until gea...

  • Page 35

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 35 of 138 this document may not be distributed without permission of miniature aircraft usa # 0060-1 # 0060-1 # 0089 # 0 061.

  • Page 36

    Xcell fury extreme assembly manual page 36 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa # 0 060-1 #0 0 3 2 # 0061 # 0063 # 0060-1 #0 0 6 1 # 0 063 # 0061 # 0079 # 0064 # 0 064-3.

  • Page 37

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 37 of 138 this document may not be distributed without permission of miniature aircraft usa step #3 – right frame a) right frame - bag #3a #115-35 main frame - right 1 each.

  • Page 38

    Xcell fury extreme assembly manual page 38 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa b) right frame components - bag #3b #0003 m3 washer large 2 each #0009 m3 washer small 2 each #0019 m3 locknut 9 ea...

  • Page 39

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 39 of 138 this document may not be distributed without permission of miniature aircraft usa 3b.1 – assemble right frame parts relationship 120° bellcrank location 140° bellcrank location #126-68 #0019 #0169 ...

  • Page 40

    Xcell fury extreme assembly manual page 40 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3b.1.A 3b.1.B 3b.1.C 3b.1.D 3b.1.E #126-69 #126-68 #0060-1 (4) #0169 #0169 #0019 completed outside view 140° comple...

  • Page 41

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 41 of 138 this document may not be distributed without permission of miniature aircraft usa 3b.2 – install right frame 3b.2.A 3b.2.B 3b.2.C 3b.2.D 3b.2.E 3b.2.F building notes – install the bolts through the...

  • Page 42

    Xcell fury extreme assembly manual page 42 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa # 0060-1 # 0 061 # 0061 # 0061 # 0060-1.

  • Page 43

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 43 of 138 this document may not be distributed without permission of miniature aircraft usa 3b.3 - install right ratio plate parts relationship 3b.3.A 3b.3.B 3b.3.C #0063 (4) #0003 (2) #0009 (2) #119-18/19 r...

  • Page 44

    Xcell fury extreme assembly manual page 44 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3b.3.D building notes – after the ratio plate is in place, first tighten the bolts around the outside of the plate....

  • Page 45

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 45 of 138 this document may not be distributed without permission of miniature aircraft usa 3b.4 – install landing gear mounts parts relationship 3b.4.A 3b.4.B 3b.4.C #115-40 #0019 (2) #0019 (2) #0063 #0063 ...

  • Page 46

    Xcell fury extreme assembly manual page 46 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa c) control bellcranks - bag #3c #0131 plastic bushing 1 each #115-34 elevator frame support 1 each #0019 m3 locknut...

  • Page 47

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 47 of 138 this document may not be distributed without permission of miniature aircraft usa 3c.1 – assemble aileron/pitch bellcranks parts relationship 3c.1.A 3c.1.B #0167 #0107 #0107 #0159 #0159 #0107 #0159...

  • Page 48

    Xcell fury extreme assembly manual page 48 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3c.2 – install aileron/pitch bellcranks 3c.2.A 3c.2.B #0171 #0051.

  • Page 49

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 49 of 138 this document may not be distributed without permission of miniature aircraft usa 3c.3 - assemble elevator bellcrank parts relationship 3c.3.A 3c.3.B #0113 #0866-11 #0105 #0167 #0061 (2) #115-34 #0...

  • Page 50

    Xcell fury extreme assembly manual page 50 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3c.4 - install elevator bellcrank 3c.4.A 3c.4.B 3c.4.C 3c.4.D 3c.4.E 3c.4.F #0009 #0562-1 #0131 #115-34 #0061 (2) #...

  • Page 51

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 51 of 138 this document may not be distributed without permission of miniature aircraft usa 3c.5 - assemble rudder bellcrank parts relationship 3c.5.A 3c.5.B 3c.5.C #0636 #0862-4 #115-38 #0636 (2) #0105 #086...

  • Page 52

    Xcell fury extreme assembly manual page 52 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 3c.6 - install rudder bellcrank 3c.6.A #0061 #0009.

  • Page 53

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 53 of 138 this document may not be distributed without permission of miniature aircraft usa step #4 – frame assembly a) chassis components - bag #4a building notes – locate bag 4a which contains the lower fr...

  • Page 54

    Xcell fury extreme assembly manual page 54 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa b) engine components - bag #4b #115-53 inner motor mount 1 each #0546-16 dampers 2 each #546-11 upper collet - ys 1...

  • Page 55

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 55 of 138 this document may not be distributed without permission of miniature aircraft usa 4b.1 – prepare engine parts relationship 4b.1.A 4b.1.B 4b.1.C washer from engine #546-6 #579-4 #546-16 (2) #546-5 –...

  • Page 56

    Xcell fury extreme assembly manual page 56 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 4b.1.D 4b.1.E 4b.1.F 4b.1.G 4b.1.H 4b.1.I building notes – you should dial indicate the fan runout to less than .00...

  • Page 57

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 57 of 138 this document may not be distributed without permission of miniature aircraft usa 4b.2 – install engine mounts parts relationship 4b.2.A 4b.2.B 4b.2.C #115-53 #115-51/ #119-51 #115-50/ #119-50 #007...

  • Page 58

    Xcell fury extreme assembly manual page 58 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 4b.2.D 4b.2.E 4b.2.F 4b.2.G #115-50/ #119-50 #0079 #0067 #0003 #0003 #115-51/ #119-51 #0067 #0019 (4) #0019 #0019.

  • Page 59

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 59 of 138 this document may not be distributed without permission of miniature aircraft usa 4b.3 – install engine 4b.3.A 4b.3.B 4b.3.C 4b.3.D 4b.3.E building notes – there should be no more than .020” gap be...

  • Page 60

    Xcell fury extreme assembly manual page 60 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa c) landing gear - bag #4c 4c.1 – assemble/install landing gear/frame bottom plate parts relationship #3937-1 skid p...

  • Page 61

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 61 of 138 this document may not be distributed without permission of miniature aircraft usa 4c.1.A 4c.1.B 4c.1.C 4c.1.D 4c.1.E 4c.1.F 4c.1.G 4c.1.H 4c.1.I drill with #29 then with #42 drill bits #115-57 #393...

  • Page 62

    Xcell fury extreme assembly manual page 62 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa d) fan shroud mounts - bag #4d #115-58 fan shroud braces 3 each #3923-1 round plastic spacers 4 each #0032 m2.9 x 9...

  • Page 63

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 63 of 138 this document may not be distributed without permission of miniature aircraft usa 4d.2 – assemble/install fan shroud/mounts parts relationship 4d.2.A 4d.2.B building notes – you may need to make ad...

  • Page 64

    Xcell fury extreme assembly manual page 64 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 4d.2.D 4d.3 – install muffler 4d.3.A 4d.3.B trim shroud #115-58 #115-58 #0060-1 #3923-1 #0032 #0061 #0063 #0063.

  • Page 65

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 65 of 138 this document may not be distributed without permission of miniature aircraft usa # 0067 # 0032 # 0079 # 0063 # 0063 # 0060-1 # 0 065 # 0063 # 0061 # 0029 ( 5 ) # 0077.

  • Page 66

    Xcell fury extreme assembly manual page 66 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa # 0 067 # 0063 # 0077 # 0079 # 0032 # 0061 # 0 077 # 0 060-1 # 0 065 # 0063.

  • Page 67

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 67 of 138 this document may not be distributed without permission of miniature aircraft usa step #5 – fuel tank a) fuel tank - bag 5a #106-52 fuel tank pre-drilled 1 each #115-65 3” fuel pickup tubing 1 each...

  • Page 68

    Xcell fury extreme assembly manual page 68 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 5a.1 - assemble fuel tank parts relationship 5a.1.A 5a.1.B 5a.1.C 5a.1.D #0405 #0011 #0013 #0401 #0409 #115-65 #106...

  • Page 69

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 69 of 138 this document may not be distributed without permission of miniature aircraft usa 5a.1.E 5a.1.F 5a.1.G 5a.1.H #0409 #0409.

  • Page 70

    Xcell fury extreme assembly manual page 70 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 5a.2 - install fuel tank 5a.2.A 5a.2.B 5a.2.C 5a.2.D 5a.2.E 5a.2.F.

  • Page 71

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 71 of 138 this document may not be distributed without permission of miniature aircraft usa step #6 – swashplate/washout mixer a) swashplate - bag #6a – kit specific #0217-1 140° swashplate 1 each #0159 m3 x...

  • Page 72

    Xcell fury extreme assembly manual page 72 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 6a.1 - assemble swashplate parts relationship #0065 #0159 #0597-3 #0009 #0107 (3) #0109 (2) #0112 (2) #0217-1 140° ...

  • Page 73

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 73 of 138 this document may not be distributed without permission of miniature aircraft usa 6a.1.A #0065 #0159 #0107 #0107 #0107 #0597-3 #0009 #0109 #0109 #0112 #0112 #0107 #0107 120° swashplate 140° swashpl...

  • Page 74

    Xcell fury extreme assembly manual page 74 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 6a.1.B building notes - flip the swashplate over to its bottom and locate the four 3mm threaded holes. These four h...

  • Page 75

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 75 of 138 this document may not be distributed without permission of miniature aircraft usa b) washout mixer - bag #6b #0133 ball link - long 4 each #0135 ball link - short 2 each #0219 washout hub 1 each #0...

  • Page 76

    Xcell fury extreme assembly manual page 76 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 6b.1 - assemble washout mixer parts relationship 6b.1.A 6b.1.B 6b.1.C #0109 #0221 #0597-2 #0159 #0219 #0221 #0221 #...

  • Page 77

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 77 of 138 this document may not be distributed without permission of miniature aircraft usa 6b.1.D 6b.1.E 6b.1.F 6b.1.G 6b.1.H 6b.1.I 6b.1.J 6b.1.K 6b.1.L #0159 #106-07 #106-08 #106-08 #0219 #0097.

  • Page 78

    Xcell fury extreme assembly manual page 78 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 6b.1.M 6b.2 - install washout mixer.

  • Page 79

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 79 of 138 this document may not be distributed without permission of miniature aircraft usa 6b.3 – assemble swashplate control rods 6d.3.A 6b.4 – install swashplate control rods 6d.3.A 6d.3.B 6d.3.C complete...

  • Page 80

    Xcell fury extreme assembly manual page 80 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa step #7 – control system/canopy a) servo mounts - bag #7a #115-30 velcro – 24” 1 each #0390 wire retainers 6 each #...

  • Page 81

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 81 of 138 this document may not be distributed without permission of miniature aircraft usa 7a.1 – install servos/radio gear parts relationship – rudder, aileron, pitch parts relationship – elevator #0060-1 ...

  • Page 82

    Xcell fury extreme assembly manual page 82 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 7a.1.A 7a.1.B 7a.1.C 7a.1.D 7a.1.E 7a.1.F 7a.1.G 7a.1.H 7a.1.I aileron servo for 140° ccpm pitch servo for 120° ccp...

  • Page 83

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 83 of 138 this document may not be distributed without permission of miniature aircraft usa 7a.1.J 7a.1.K 7a.1.L 7a.1.M 7a.1.N 7a.1.O 7a.1.P antenna routing.

  • Page 84

    Xcell fury extreme assembly manual page 84 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa b) ball links - bag #7b building notes – these parts will be used in the next steps #0133 ball links 10 each #0103 ...

  • Page 85

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 85 of 138 this document may not be distributed without permission of miniature aircraft usa c) control rods - bag #7c 7c.1 – assemble servo control rods 7c.1.A 7c.1.B #122-98 graphite tube 1 each #0679 m2 x ...

  • Page 86

    Xcell fury extreme assembly manual page 86 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa e a t p r completed control rods prints actual size note: lengths shown for both 120° and 140° ccpm. Suggested size...

  • Page 87

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 87 of 138 this document may not be distributed without permission of miniature aircraft usa d) servo supports - bag #7d #115-86 servo supports 4 each #115-73 m2.6 brass servo stud futaba 4 each #115-74 m3.0 ...

  • Page 88

    Xcell fury extreme assembly manual page 88 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 7d.1 – assemble/install servo wheels 7d.1.A 7d.1.B 7d.1.C 19.5 mm #0103 #0015 #115-73/ #115-74 #0016.

  • Page 89

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 89 of 138 this document may not be distributed without permission of miniature aircraft usa 7d.1.D 7d.1.E pitch ball inside rudder ball outside elevator ball inside aileron ball inside throttle ball outside.

  • Page 90

    Xcell fury extreme assembly manual page 90 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 7d.2 – install servo control rods 7d.2.A 7d.2.B 7d.2.C 7d.2.D 7d.2.E e a t p r.

  • Page 91

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 91 of 138 this document may not be distributed without permission of miniature aircraft usa 7d.3 – install servo supports 7d.3.A 7d.3.B #0060-1 #115-86.

  • Page 92

    Xcell fury extreme assembly manual page 92 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa e) canopy mounts - bag #7e 7e.1 – assemble canopy knobs 7e.1.A #106-22 rubber grommets 2 each #115-94 rubber gromme...

  • Page 93

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 93 of 138 this document may not be distributed without permission of miniature aircraft usa f) canopy – box contents 7f.1.A mark center and drill at 17/64” mark center and drill at 7/32” switch opening left ...

  • Page 94

    Xcell fury extreme assembly manual page 94 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 7f.1 – prepare canopy 7f.1.B 7f.1.C 7f.1.D 7f.1.E 7f.1.F 7f.1.G 43mm marks are parallel to crease in canopy drill 1...

  • Page 95

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 95 of 138 this document may not be distributed without permission of miniature aircraft usa step #8 – rotor head a) head block - bag #8a #0855-a head block assembled 1 each #0509 head button 1 each #0113 dou...

  • Page 96

    Xcell fury extreme assembly manual page 96 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8a.1 - head block assembly parts relationship 8a.1.A 8a.1.B #0113 #0597-1 #0067 #0065 #0509 #0509 #0065 #0113 (2) #...

  • Page 97

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 97 of 138 this document may not be distributed without permission of miniature aircraft usa b) blade grips - step #8b #120-18 blade grip 2 each #0159 m3 x 7 ball bearing 4 each #0334-1 bell mixer 2 each #059...

  • Page 98

    Xcell fury extreme assembly manual page 98 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8b.1 – assemble bell mixer parts relationship 8b.1.A 8b.1.B 8b.1.C #120-18 #0017 #0159 (2) #0113 #0109 #0597-1 #009...

  • Page 99

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 99 of 138 this document may not be distributed without permission of miniature aircraft usa 8b.1.D 8b.2 – install bell mixers 8b.2.A 8b.2.B 8b.2.C building notes - select the bell mixer with the inserted bol...

  • Page 100

    Xcell fury extreme assembly manual page 100 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa c) head axle components - bag #8c #0319 m8 x 10.5 ball bearing 4 each #0848-2 retaining clip 2 each #0844-12 one p...

  • Page 101

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 101 of 138 this document may not be distributed without permission of miniature aircraft usa 8c.1 - blade arm assembly parts relationship 8c.1 – assemble blade arms 8c.1.A 8c.1.B 8c.1.C #0319 #0319 #0840-10 ...

  • Page 102

    Xcell fury extreme assembly manual page 102 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8c.1.D 8c.1.E 8c.1.F 8c.1.G 8c.1.H 8c.1.I 8c.1.J 8c.1.K 8c.1.L #0840-12 small diameter #0844-12 rounded edge #120-...

  • Page 103

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 103 of 138 this document may not be distributed without permission of miniature aircraft usa 8c.2 – install blade arms 8c.2.A 8c.2.B 8c.2.C #0086-1 #120-7.

  • Page 104

    Xcell fury extreme assembly manual page 104 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa d) flybar - bag #8d parts relationship #0871-7 flybar paddle 2 each #0337 m2 x 30 control rod 2 each #0335 m2 x 75...

  • Page 105

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 105 of 138 this document may not be distributed without permission of miniature aircraft usa 8d.1 – assemble/install flybar control system rod lengths 8d.1.A 8d.1.B 8d.1.C completed control rods prints actua...

  • Page 106

    Xcell fury extreme assembly manual page 106 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8d.1.D 8d.1.E 8d.1.F 8d.1.G 8d.2 – assemble/install flybar bell links 8d.2.A 8d.2.B building notes – snap one end ...

  • Page 107

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 107 of 138 this document may not be distributed without permission of miniature aircraft usa 8d.3 – install flybar 8d.3.A 8d.3.B 8d.4 – install flybar paddles 8d.4.A 8d.4.B 8d.4.C 8d.4.D building notes – mak...

  • Page 108

    Xcell fury extreme assembly manual page 108 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 8d.5 – install rotor head 8d.5.A 8d.5.B 8d.5.C 8d.5.D 8d.5.E 8d.5.F 8d.5.G 8d.5.H main shaft hole #0840-6 #0057 f ...

  • Page 109

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 109 of 138 this document may not be distributed without permission of miniature aircraft usa step #9 – tail rotor assembly a) tail rotor hub - bag #9a #122-65 tail rotor hub 1 each #0873-1 t/r blade grips 2 ...

  • Page 110

    Xcell fury extreme assembly manual page 110 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 9a.1 – assemble tail rotor hub parts relationship #122-65 #0457 #0457 #120-39 #120-39 #0446-4 #0446-4 #0021 #0021 ...

  • Page 111

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 111 of 138 this document may not be distributed without permission of miniature aircraft usa 9a.1.A 9a.1.B 9a.1.C 9a.1.D 9a.1.E 9a.1.F 9a.1.G 9a.1.H 9a.1.I #0873-1 #120-39 #0457 large diameter race #0457 bea...

  • Page 112

    Xcell fury extreme assembly manual page 112 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 9a.2 – install tail rotor blades 9a.2.A 9a.2.B 9a.2.C #0097 (2) #0019 (2).

  • Page 113

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 113 of 138 this document may not be distributed without permission of miniature aircraft usa b) tail rotor pitch yoke - bag #9b #120-14 pitch yoke 1 each #0443 m6 retaining clip 2 each #0439 m6 x 10 ball bea...

  • Page 114

    Xcell fury extreme assembly manual page 114 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 9b.1 – assemble tr pitch yoke parts relationship #0439 #0439 #0435 #0437 #0101 #120-14 #0443 (2) #0015 #0015 #0049...

  • Page 115

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 115 of 138 this document may not be distributed without permission of miniature aircraft usa 9b.1.A 9b.1.B 9b.1.C 9b.1.D 9b.1.E 9b.1.F 9b.1.G 9b.1.H #0437 #0101 #0439 (2) #0435 #120-14 #0443 #0443 #0015 #004...

  • Page 116

    Xcell fury extreme assembly manual page 116 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa c) tail rotor transmission - bag #9c #123-75 assembled gear box 1 each #0445 bellcrank 1 each #0597-3 m3 brass spa...

  • Page 117

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 117 of 138 this document may not be distributed without permission of miniature aircraft usa 9c.1 – assemble t/r bellcrank parts relationship #123-75 #0097 #0019-2 #0159 #0159 #0597-3 #0015 #0103 #0445.

  • Page 118

    Xcell fury extreme assembly manual page 118 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 9c.1.A 9c.1.B 9c.1.C 9c.1.D 9c.2 – install t/r bellcrank 9c.2.A 9c.2.B #0445 #0103 #0015 #0159 #0597-3 #0159 #0097...

  • Page 119

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 119 of 138 this document may not be distributed without permission of miniature aircraft usa 9c.3 – install t/r pitch yoke 9c.3.A 9c.3.B 9c.3.C #0056 (2).

  • Page 120

    Xcell fury extreme assembly manual page 120 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa step #10 – locate tail boom components a) tail boom components - bag #10 building notes – locate bag 10. These par...

  • Page 121

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 121 of 138 this document may not be distributed without permission of miniature aircraft usa step #11 – tail boom assembly a) tail boom mounts - bag #11a #123-86a gear box and fin mount 1 each #123-86b gear ...

  • Page 122

    Xcell fury extreme assembly manual page 122 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 1a.1 – install tube drive 11a.1.A building notes – before inserting the tube drive into the tail boom as shown, sp...

  • Page 123

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 123 of 138 this document may not be distributed without permission of miniature aircraft usa 11a.3 – install vertical fin mount/fin parts relationship #0589-4 #123-86a #123-86b #0061 #0009 #0063 (2) #0063 (2...

  • Page 124

    Xcell fury extreme assembly manual page 124 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 11a.3.A 11a.3.B 11a.3.C 11a.3.D 11a.3.E 11a.3.F 11a.3.G 11a.3.H building notes – do not overtighten any bolts in t...

  • Page 125

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 125 of 138 this document may not be distributed without permission of miniature aircraft usa 11a.4 – install horizontal fin mount/fin parts relationship #0019 #0009 #0065 #0870-2 #0589-5 #0027 (2).

  • Page 126

    Xcell fury extreme assembly manual page 126 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 11a.4.A 11a.4.B 11a.4.C 11a.4.D #0870-2 161 mm #0019 #0009 #0065 #0027 #0589-5 front.

  • Page 127

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 127 of 138 this document may not be distributed without permission of miniature aircraft usa 11a.5 – install tail rotor 11a.5.A 11a.5.B 11a.5.C.

  • Page 128

    Xcell fury extreme assembly manual page 128 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 11a.6 – install front tail boom mount parts relationship 11a.6.A 11a.6.B 11a.6.C #0186 #0077 #0077 #0077 #0077 #12...

  • Page 129

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 129 of 138 this document may not be distributed without permission of miniature aircraft usa b) tail rotor pushrod components - bag #11b parts relationship #0015 m2 hex nut 1 each #0043 m2 x 10 slotted bolt ...

  • Page 130

    Xcell fury extreme assembly manual page 130 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 11b.1 – assemble/install t/r pushrod guide 11b.1.A 11b.1.B 11b.2 – install tailboom 11b.1.A 11b.1.B 11b.1.C forwar...

  • Page 131

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 131 of 138 this document may not be distributed without permission of miniature aircraft usa 11b.3 – assemble t/r pushrod 11b.3.A 11b.3.B 11b.3.C 11b.3.D 11b.3.E 11b.3.F 11b.3.G 11b.3.H 11b.3.I #121-6 #133-1...

  • Page 132

    Xcell fury extreme assembly manual page 132 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa 11b.3.J building notes – test assemble all of these components before applying adhesive 11b.4 – install t/r pushro...

  • Page 133

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 133 of 138 this document may not be distributed without permission of miniature aircraft usa c) tail boom support components - bag #11c 11c.1 – assemble tail boom supports parts relationship #0872-8 support ...

  • Page 134

    Xcell fury extreme assembly manual page 134 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa parts relationship 11c.1.A 11c.1.B 11c.2 – install tail boom supports 11c.2.A 11c.2.B 11c.2.B 11c.2.D 11c.2.E #087...

  • Page 135

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 135 of 138 this document may not be distributed without permission of miniature aircraft usa 11c.3 – install rotor blades 11c.3.A 11c.3.B building notes – tighten each blade equally. The blade should be tigh...

  • Page 136

    Xcell fury extreme assembly manual page 136 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa.

  • Page 137

    Xcell fury extreme assembly manual created: 11/14/2006 copyright miniature aircraft usa page 137 of 138 this document may not be distributed without permission of miniature aircraft usa.

  • Page 138

    Xcell fury extreme assembly manual page 138 of 138 copyright miniature aircraft usa created: 11/14/2006 this document may not be distributed without permission of miniature aircraft usa.